Grain hopper overturning device for grain recycling

By designing a grain recycling and flipped grain bucket device for corn harvester, the grain unloading drive oil cylinder is used to flip the grain bucket body, which solves the problems of low grain unloading efficiency, high labor and high cost in the existing technology, and achieves efficient and manual unloading operations.

CN222776622UActive Publication Date: 2025-04-22YONGMENG MACHINERY CO LTD
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Patent Information

Application Number
CN202421646593.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-04-22
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

In existing corn harvesters, the grain unloading efficiency of the grain warehouse is low and occupies high labor and operation costs.

Method used

A grain recycling and flipped grain bucket device is designed, including the grain bucket body, the grain unloading drive oil cylinder, the oblique support beam and the grain bucket bracket. By unloading the grain, the cylinder rod of the oil cylinder is extended, and the grain bucket body is turned around, so as to quickly and smoothly unload grain.

Benefits of technology

It greatly improves grain unloading efficiency, saves labor, and reduces harvesting operation costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222776622U_ABST
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Abstract

The utility model relates to a grain bucket overturning device for grain recycling. The grain bucket overturning device comprises a grain bucket body, a grain unloading driving oil cylinder, an inclined supporting beam and a grain bucket support. The grain hopper support is composed of a bottom frame and side frames. The bottom frame is fixedly connected with a rack of the harvester; each side frame is composed of a front vertical beam, a rear vertical beam and an upper cross beam. The lower ends of the two vertical beams are rotationally connected with the upper parts of the outer ends of the front cross beam and the rear cross beam of the bottom frame respectively; the middle of the outer side of the grain hopper body is rotationally connected with the upper cross beam to form an overturning center; the upper cylinder rod ends of the front and rear end grain unloading driving oil cylinders are rotationally connected with the front and rear sides of the grain bucket body respectively, and the lower cylinder barrel ends are rotationally connected with the upper parts of the inner ends of the front and rear cross beams of the bottom frame respectively; the upper ends of the front and rear end inclined supporting beams are respectively and rotatably connected with the inner side parts, close to the upper ends, of the front and rear vertical beams, and the lower ends of the front and rear end inclined supporting beams are respectively and slidably connected with the front and rear cross beams of the bottom frame along the left-right direction. According to the device, quick grain unloading can be achieved through outward overturning.
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Description

Technical Field

[0001] The utility model belongs to the field of corn harvesters for harvesting both ears and stalks, relates to a grain recovery system, and particularly relates to a grain recovery and overturning grain hopper device. Background Art

[0002] At present, when corn is harvested by using a corn harvester that harvests both ears and stalks, some grains will fall off the ears after being peeled by the peeling mechanism. The fallen grains will fall into the grain recovery hopper after being vibrated by the vibrating screen, and then pushed to the right by the auger, and then transported upward to the grain bin on the right by the lifting chain rake. The existing grain bin is a vertically arranged long bin structure, with a grain unloading port arranged on the outer side of the lower end of the grain bin, and a plug plate that can move up and down is arranged at the grain unloading place, and the grain unloading port is blocked by the plug plate. When the grain bin is full, the plug plate needs to be manually controlled to move upward to expose the grain unloading port, and the grain is unloaded through the grain unloading port. In addition, due to the small area of ​​the grain unloading port, the existing grain unloading method has the problems of low grain unloading efficiency, labor occupation and high operation cost. Utility Model Content

[0003] In view of the deficiencies of the prior art, the utility model provides a grain recovery and overturning grain bucket device which can greatly improve grain unloading efficiency, save labor and reduce harvesting operation costs.

[0004] The above-mentioned purpose of the utility model is achieved through the following technical solutions:

[0005] A grain recovery and overturning grain hopper device comprises a grain hopper body, a grain unloading driving cylinder, a diagonal support beam, and a grain hopper bracket;

[0006] The grain hopper support is composed of a bottom frame and a side frame; the bottom frame is fixedly connected to the frame of the harvester; the side frame is composed of two front and rear vertical beams of equal length and an upper crossbeam connecting the upper ends of the two vertical beams; the lower ends of the two vertical beams are respectively connected to the upper outer ends of the front crossbeam and the upper outer ends of the rear crossbeam of the bottom frame so as to be relatively rotatable;

[0007] The grain hopper body is a structure with a closed lower end and an open upper end, and the grain hopper body is arranged as a whole at an upper position in the bottom frame; the middle part of the outer side of the grain hopper body is connected to the upper crossbeam of the side frame by two hinged assemblies coaxially arranged in the front-to-back direction so as to be relatively rotatable, forming the turning center of the grain hopper body;

[0008] There are two grain unloading drive cylinders, which are respectively arranged at the front end and the rear end of the grain hopper body. The upper cylinder rod end of the grain unloading drive cylinder located at the front end is rotatably connected to the cylinder connecting seat arranged on the front side of the grain hopper body via a hinge shaft, and the lower cylinder barrel end of the grain unloading drive cylinder located at the front end is rotatably connected to the upper inner end of the front cross beam of the bottom frame; the upper cylinder rod end of the grain unloading drive cylinder located at the rear end is rotatably connected to the cylinder connecting seat arranged on the rear side of the grain hopper body via a hinge shaft, and the lower cylinder barrel end of the grain unloading drive cylinder located at the rear end is rotatably connected to the upper inner end of the rear cross beam of the bottom frame;

[0009] There are two diagonal bracing beams, which are respectively arranged at the front end and the rear end of the grain hopper body; the upper end of the diagonal bracing beam at the front end is rotatably connected to the inner side of the front vertical beam near the upper end, and the lower end of the diagonal bracing beam at the front end is slidably connected to the front cross beam of the bottom frame along the left-right direction; the upper end of the diagonal bracing beam at the rear end is rotatably connected to the inner side of the rear vertical beam near the upper end, and the lower end of the diagonal bracing beam at the rear end is slidably connected to the rear cross beam of the bottom frame along the left-right direction.

[0010] Moreover, the grain hopper body adopts a welded structure of profiles and guard plates, the upper end of the grain hopper body adopts an oblique shape with a high outer side and a low inner side, and the lower part of the grain hopper body adopts a trapezoidal shape with a large upper side and a small lower side.

[0011] Moreover, long slot holes along the left-right direction are arranged on the front and rear cross beams of the bottom frame on one side close to the inside of the harvester; the lower end of the diagonal bracing beam at the front end and the long slot hole at the front end are slidably connected along the left-right direction through a sliding pin, and the lower end of the diagonal bracing beam at the rear end and the long slot hole at the rear end of the bottom frame are slidably connected along the left-right direction through a sliding pin.

[0012] Moreover, upwardly extending hinged seats are provided at the inner and outer ends of the front and rear cross beams of the bottom frame, and a relatively rotatable connection is formed with the lower end of the vertical beam at the hinged seat at the outer end through a hinged shaft; and a relatively rotatable connection is formed with the cylinder end of the corresponding grain unloading drive cylinder at the hinged seat at the inner end through a hinged shaft.

[0013] Moreover, an inwardly extending hinge seat is provided near the upper end of each of the two vertical beams, and a relatively rotatable connection is formed at the hinge seat with the upper end of the diagonal support beam via a hinge shaft.

[0014] The advantages and positive effects of the utility model are:

[0015] 1. The utility model adopts a connection structure of a grain hopper body, a grain unloading driving cylinder, a diagonal support beam, and a grain hopper bracket. By extending the cylinder rods of two grain unloading driving cylinders, the grain hopper body can be turned upward and outward around the turning center connected to the grain hopper bracket, thereby turning the upper port of the grain hopper body to the bottom, realizing smooth and fast grain unloading, and achieving the purpose of saving labor and reducing the cost of harvesting operations.

[0016] 2. The utility model forms a stable triangular support structure on the front and rear sides by connecting the diagonal bracing beams on both sides with the bottom frame and the side frame of the grain hopper bracket, thereby ensuring the stability of the entire device structure and the stability of the grain hopper body during the flipping process. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The utility model is a three-dimensional grain recovery and overturning grain hopper device Figure 1 ;

[0018] Figure 2 The utility model is a three-dimensional grain recovery and overturning grain hopper device Figure 2 ;

[0019] Figure 3 This is a state diagram of the grain recovery and flipping grain hopper device of the utility model under normal harvesting operation;

[0020] Figure 4 This is a state diagram of the grain recovery and overturning grain hopper device of the utility model in the middle stage of grain unloading;

[0021] Figure 5 It is a state diagram of the utility model of the grain recovery and overturning grain hopper device at the grain unloading stage. DETAILED DESCRIPTION

[0022] The structure of the utility model is further described below with reference to the accompanying drawings and through embodiments. It should be noted that the embodiments are descriptive rather than restrictive.

[0023] A grain recovery and tipping hopper device, see Figure 1-Figure 5 The invention point is: it includes a grain hopper body 1, a grain unloading driving cylinder 2, a diagonal bracing beam 3, and a grain hopper bracket.

[0024] Grain hopper bracket:

[0025] The grain hopper support is used to support the grain hopper body, which is installed on the frame of the harvester. The grain hopper support is composed of a bottom frame 5 and a side frame 6. The bottom frame is fixedly connected to the frame of the harvester through bolt connectors. Long slot holes 5.1 along the left and right directions are arranged on the front and rear beams of the bottom frame, close to the inside of the harvester. The inner and outer ends of the front and rear beams of the bottom frame are provided with upwardly extending hinged seats. The side frame includes front and rear equal-length vertical beams 6.2 and an upper horizontal beam 6.1 connecting the upper ends of the two vertical beams. An inwardly extending hinged seat is arranged near the upper ends of the two vertical beams. The lower end of the front vertical beam and the lower end of the rear vertical beam are respectively connected to the hinged seat at the outer end of the front horizontal beam of the bottom frame and the hinged seat at the outer end of the rear horizontal beam of the bottom frame through a hinge shaft to form a relatively rotatable connection.

[0026] Grain bucket body:

[0027] The grain hopper body is welded by profiles and guard plates, and is a closed lower end and open upper end structure. To ensure the accuracy of the grain unloading position and reduce interference with other parts of the harvester, the upper end 1.1 of the grain hopper body adopts an oblique shape with a high outer side and a low inner side, and the lower part 1.2 of the grain hopper body adopts a trapezoidal shape with a large upper part and a small lower part.

[0028] The grain hopper body is integrally arranged at an upper position in the bottom frame. The middle part of the outer side of the grain hopper body is rotatably connected with the upper crossbeam of the side frame through two hinge assemblies 8 coaxially arranged along the front-back direction, forming a turning center 9 of the grain hopper body.

[0029] An oil cylinder connecting seat 7 is respectively fixed to the outer middle portion of the front side wall and the rear side wall of the grain hopper body.

[0030] Grain unloading drive cylinder:

[0031] There are two grain unloading driving cylinders, which are respectively arranged at the front end and the rear end of the grain hopper body. The upper cylinder rod end of the grain unloading driving cylinder located at the front end is rotatably connected to the cylinder connecting seat on the front side of the grain hopper body through a hinge shaft, and the lower cylinder barrel end of the grain unloading driving cylinder located at the front end is rotatably connected to the hinge seat at the inner end of the front cross beam of the bottom frame through a hinge shaft; the upper cylinder rod end of the grain unloading driving cylinder located at the rear end is rotatably connected to the cylinder connecting seat on the rear side of the grain hopper body through a hinge shaft, and the lower cylinder barrel end of the grain unloading driving cylinder located at the rear end is rotatably connected to the hinge seat at the inner end of the rear cross beam of the bottom frame through a hinge shaft.

[0032] By extending the two grain unloading drive cylinders at the same time, the grain hopper body can be turned up and outward around the turning center. When the upper end of the grain hopper body is rotated to a downward position, the grain can be unloaded smoothly and quickly.

[0033] Diagonal bracing beam:

[0034] There are two diagonal bracing beams, which are respectively arranged at the front end and the rear end of the grain hopper body. The upper end of the diagonal bracing beam at the front end is connected to the inner end of the hinge seat on the front vertical beam through a hinge shaft, and the lower end of the diagonal bracing beam at the front end is connected to the long slot hole at the front end of the bottom frame through a sliding pin 4 to slide along the left and right direction. The upper end of the diagonal bracing beam at the rear end is connected to the inner end of the hinge seat on the rear vertical beam through a hinge shaft, and the lower end of the diagonal bracing beam at the rear end is connected to the long slot hole at the rear end of the bottom frame through a sliding pin to slide along the left and right direction.

[0035] The diagonal bracing beam plays a role in strengthening the grain hopper support and flipping, thereby ensuring the structural stability of the entire grain recovery and flipping grain hopper device.

[0036] In the above structure, the left and right sliding connection between the diagonal support beam and the corresponding cross beam of the bottom frame is not limited to the matching structure of the sliding pin and the long sliding groove, and can also adopt the matching form of the sliding block and the sliding rail, etc., as long as the requirements of relative sliding of the two within the set travel range can be met.

[0037] The working principle of the grain recovery and flipping hopper device is as follows:

[0038] During the process of harvesting corn cobs and stalks, the grain hopper is vertically arranged on the inner side of the side frame of the grain hopper bracket, and a gap of about 2mm is ensured between the lower end of the grain hopper and the frame of the harvester. A visual observation window is installed on the front side wall of the grain hopper body to observe the grain accumulation position in the grain hopper at any time. When the grain accumulation in the grain hopper body is close to the oblique position at the upper end, the two grain unloading drive cylinders are started, and the cylinder rods are extended, first driving the grain hopper and the side frame of the grain hopper bracket to synchronously rotate around the front crossbeam of the bottom frame and the hinged axial end of the outer end of the rear side wall The machine rotates outward to avoid the fan outlet above the harvester. At this time, the upper ends of the two diagonal bracing beams rotate around the corresponding hinge shafts, and the lower ends slide outward in the corresponding long slots through the sliding pins. When sliding to the outermost position of the long slots, a stable triangular support structure is formed through the bottom frame, side frames and diagonal bracing beams. At this time, the side frames stop rotating, and the cylinder rod of the grain unloading drive cylinder continues to extend. The grain hopper body flips upward and outward around its flip center, so that the upper end of the grain hopper body flips to the lower part, and the grain is unloaded smoothly and quickly through the upper port. When the grain unloading is completed, the cylinder rods of the two grain unloading drive cylinders are gradually retracted, first completing the grain hopper body to flip back to the inside of the side frame, and then the grain hopper body rotates to the vertical position with the side frame to complete the entire grain unloading operation.

[0039] Although the embodiments and drawings of the present invention are disclosed for illustrative purposes, those skilled in the art will appreciate that various substitutions, changes and modifications are possible without departing from the spirit of the present invention and the appended claims. Therefore, the scope of the present invention is not limited to the contents disclosed in the embodiments and drawings.

Claims

1. A grain recovery and grain hopper turning device, characterized in that: It includes a grain hopper body, a grain unloading driving cylinder, a diagonal support beam, and a grain hopper bracket; The grain hopper support is composed of a bottom frame and a side frame; the bottom frame is fixedly connected to the frame of the harvester; the side frame is composed of two front and rear vertical beams of equal length and an upper crossbeam connecting the upper ends of the two vertical beams; the lower ends of the two vertical beams are respectively connected to the upper outer ends of the front crossbeam and the upper outer ends of the rear crossbeam of the bottom frame so as to be relatively rotatable; The grain hopper body is a structure with a closed lower end and an open upper end, and the grain hopper body is arranged as a whole at an upper position in the bottom frame; the middle part of the outer side of the grain hopper body is connected to the upper crossbeam of the side frame by two hinged assemblies coaxially arranged in the front-to-back direction so as to be relatively rotatable, forming the turning center of the grain hopper body; There are two grain unloading drive cylinders, which are respectively arranged at the front end and the rear end of the grain hopper body. The upper cylinder rod end of the grain unloading drive cylinder located at the front end is relatively rotatably connected to the cylinder connecting seat arranged at the front side of the grain hopper body through a hinge shaft, and the lower cylinder barrel end of the grain unloading drive cylinder located at the front end is relatively rotatably connected to the upper inner end of the front cross beam of the bottom frame. The upper cylinder rod end of the grain unloading driving cylinder located at the rear end is relatively rotatably connected to the cylinder connecting seat arranged at the rear side of the grain hopper body through a hinge shaft, and the lower cylinder barrel end of the grain unloading driving cylinder located at the rear end is relatively rotatably connected to the upper part of the inner end of the rear cross beam of the bottom frame; There are two diagonal bracing beams, which are respectively arranged at the front end and the rear end of the grain hopper body; the upper end of the diagonal bracing beam at the front end is rotatably connected to the inner side of the front vertical beam near the upper end, and the lower end of the diagonal bracing beam at the front end is slidably connected to the front cross beam of the bottom frame along the left-right direction; the upper end of the diagonal bracing beam at the rear end is rotatably connected to the inner side of the rear vertical beam near the upper end, and the lower end of the diagonal bracing beam at the rear end is slidably connected to the rear cross beam of the bottom frame along the left-right direction.

2. The grain recovery and tipping hopper device according to claim 1, characterized in that: The grain hopper body adopts a welded structure of profiles and guard plates, the upper end of the grain hopper body adopts an oblique shape with a high outside and a low inside, and the lower part of the grain hopper body adopts a trapezoidal shape with a larger upper part and a smaller lower part.

3. The grain recovery and tipping hopper device according to claim 1, characterized in that: Long slot holes along the left-right direction are arranged on the front and rear cross beams of the bottom frame on one side close to the inside of the harvester; the lower end of the diagonal bracing beam at the front end is slidably connected to the long slot hole at the front end by a sliding pin, and the lower end of the diagonal bracing beam at the rear end is slidably connected to the long slot hole at the rear end of the bottom frame by a sliding pin.

4. The grain recovery and tipping hopper device according to claim 1, characterized in that: An upwardly extending hinged seat is provided at the inner and outer ends of the front and rear cross beams of the bottom frame. The hinged seat at the outer end is connected to the lower end of the vertical beam via a hinge shaft to form a relatively rotatable connection; the hinged seat at the inner end is connected to the cylinder end of the corresponding grain unloading drive cylinder via a hinge shaft to form a relatively rotatable connection.

5. The grain recovery and tipping hopper device according to claim 1, characterized in that: An inwardly extending hinge seat is arranged near the upper end of each of the two vertical beams, and a relatively rotatable connection is formed at the hinge seat with the upper end of the diagonal support beam via a hinge shaft.