Low-energy-consumption bone collagen concentration device
By designing a collagen concentration device including steam recovery, compression treatment and reheating systems, the problem of energy waste in traditional methods is solved, and a low-energy consumption and high-efficiency concentration process is achieved.
Patent Information
- Application Number
- CN202421633268.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-07-10
AI Technical Summary
In traditional collagen concentration methods, the evaporated steam is directly discharged, resulting in energy waste and increased costs. How to reduce energy consumption and improve concentration efficiency has become an urgent problem.
A low-energy collagen concentration device is designed, using a steam recovery system, a compression treatment system and a reheating system to reduce energy consumption by recycling and reuse of steam.
It significantly reduces energy consumption during collagen concentration, reduces production costs, improves production efficiency, and realizes steam recycling.
Smart Images

Figure CN222777629U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of food processing equipment, in particular to a low-energy consumption collagen concentrating device. Background Art
[0002] At present, the extraction of collagen mainly adopts the cooking method, which dissolves the bone protein from the bone under high temperature and high pressure conditions. However, the traditional process has low solid content and high water content, which is not easy to preserve and needs to be concentrated.
[0003] Traditional concentration methods usually achieve the purpose of concentration by heating the soup to evaporate it. During the concentration process, the evaporated steam is directly discharged, resulting in energy waste and increased costs. With the increasing awareness of environmental protection and energy conservation, how to reduce energy consumption and improve concentration efficiency has become an urgent problem to be solved. Utility Model Content
[0004] The present application provides a low-energy consumption collagen concentrating device, which is convenient for reducing energy consumption in the process of concentrating collagen.
[0005] The present application provides a low-energy consumption collagen concentration device, which adopts the following technical solution:
[0006] A low-energy collagen concentrating device comprises a concentrating box, wherein a steam recovery system is arranged in the concentrating box, wherein the steam recovery system is used to recover steam generated by evaporation of collagen soup, wherein a compression processing system is arranged at the bottom of the steam recovery system, wherein the compression processing system is used to compress the recovered steam, wherein a reheating system is arranged on one side of the concentrating box, wherein the reheating system is used to reheat the collagen soup with the compressed steam, and wherein a plurality of support columns are arranged at the bottom of the concentrating box.
[0007] By adopting the above technical scheme, a low-energy consumption collagen protein concentrating device designed by the utility model, when in use, the device containing the collagen protein soup is connected to the concentration tank, so that the steam generated by evaporation is recovered through the steam recovery system, and then the collected steam is compressed by the connected compression processing system to increase the temperature of the steam. After the steam is heated, the heat is transferred out by the reheating system, and then the transferred heat is used to heat the device containing the collagen protein soup. Therefore, the low-energy consumption collagen protein concentrating device designed by the utility model reduces its energy consumption by utilizing the energy of the collagen protein concentration process.
[0008] Preferably, the steam recovery system comprises a steam collecting hood fixedly connected to the top of the concentration box, a steam conduit is provided at the bottom of the steam collecting hood, and the steam conduit is connected to the steam collecting hood and the compression processing system.
[0009] By adopting the above technical solution, the steam collecting hood is provided to facilitate the recovery of steam; the steam conduit is provided to facilitate the entry of steam into the compression processing system.
[0010] Preferably, the compression processing system includes a compressor arranged at the bottom of the steam recovery system, the compressor is fixedly connected in the concentration tank, an air storage tank is arranged at the bottom of the compressor, the compressor and the air storage tank are interconnected, and the air storage tank is fixedly connected to the bottom of the concentration tank.
[0011] By adopting the above technical solution, the compressor is provided to facilitate compacting the steam, thereby increasing the temperature of the steam; the gas storage tank is provided to facilitate storing the steam.
[0012] Preferably, the reheating system comprises a heat exchanger arranged on one side of the concentration tank, and a heat medium inlet is arranged on a side of the heat exchanger close to the concentration tank, and the heat medium inlet is connected to the bottom of the concentration tank.
[0013] By adopting the above technical solution, the heat exchanger is provided to facilitate the transfer of heat of the compressed steam; the heat medium inlet is provided to facilitate the heat medium in the concentration box to enter the heat exchanger.
[0014] Preferably, a connecting pipe is provided on a side of the gas storage tank close to the reheating system, and the connecting pipe is used to connect to the reheating system.
[0015] By adopting the above technical solution, the connecting pipe is arranged to facilitate the passage of the heat medium.
[0016] Preferably, a condenser is provided in the steam collection hood, and the condenser includes a condenser tube provided in the steam collection hood, a coolant is provided in the condenser tube, a switch valve is provided on the condenser tube, one side of the condenser tube is connected to a water outlet pipe, and the water outlet pipe runs through the concentration tank.
[0017] By adopting the above technical scheme, the condenser is set up to facilitate condensing part of the steam in the steam collection hood into liquid water for recycling; the condenser is set up to facilitate the placement of coolant; the coolant is set up to facilitate the condensation of steam; the switch valve is set up to facilitate the control of steam entering and exiting the condenser; the water outlet pipe is set up to facilitate the outflow of condensed liquid water.
[0018] Preferably, a temperature sensor is provided in the gas storage tank, and the temperature sensor is used to monitor the temperature in the gas storage tank.
[0019] By adopting the above technical solution, the temperature sensor is set to monitor the temperature in the gas tank. When the steam temperature in the gas tank reaches the threshold, heat can be transferred to the heat exchanger.
[0020] Preferably, a heat medium outlet is provided on the top of the heat exchanger, and a heat conducting pipe is connected to the end of the heat medium outlet. The heat conducting pipe is used to be connected to a storage place of the collagen soup to heat the collagen soup.
[0021] By adopting the above technical solution, the heat medium outlet is provided to facilitate the outflow of the heat medium; the heat conduction pipe is provided to facilitate the heat medium to enter the collagen soup storage area.
[0022] In summary, this application has the following beneficial effects:
[0023] 1. This device collects the steam generated by the evaporation of collagen soup through the steam collection cover, thus preventing energy waste;
[0024] 2. The device can transfer steam to the compressor to heat it up and utilize the heat energy generated by the steam through the compressor and condenser. At the same time, the condenser in the steam collection hood can be used to convert the steam into liquid water for recycling, thereby improving the energy utilization rate of the device and reducing energy consumption;
[0025] 3. This device transfers the heat of the compressed high-temperature steam through the heat exchanger in the reheating system to the collagen soup storage to heat the collagen soup, thereby realizing the recycling of steam. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a structural schematic diagram of an embodiment;
[0027] Figure 2 A cross-sectional view of a part of the structure in the embodiment;
[0028] Figure 3 A cross-sectional view showing the interior of a condenser in an embodiment;
[0029] Explanation of the reference numerals in the accompanying drawings: 1. Concentrator; 2. Steam recovery system; 21. Steam collection hood; 22. Steam duct; 3. Compression processing system; 31. Compressor; 32. Gas storage tank; 4. Reheating system; 41. Heat exchanger; 42. Heat medium inlet; 5. Support column; 6. Connecting pipe; 7. Condenser; 71. Condenser tube; 72. Coolant; 8. Switch valve; 9. Water outlet pipe; 10. Temperature sensor; 11. Heat medium outlet; 12. Heat transfer pipe. DETAILED DESCRIPTION
[0030] The present invention is further described in detail below in conjunction with the accompanying drawings. The same components are denoted by the same reference numerals. It should be noted that the terms "front", "rear", "left", "right", "upper", "lower", "bottom" and "top" used in the following description refer to directions in the accompanying drawings, and the terms "inside" and "outside" refer to directions toward or away from the geometric center of a specific component, respectively.
[0031] The utility model discloses a low-energy consumption collagen concentrating device, such as Figures 1 to 3 As shown, it includes a concentration box 1, in which a steam recovery system 2 is arranged. The steam recovery system 2 is used to recover the steam generated by the evaporation of the collagen soup. The steam recovery system 2 includes a steam collecting hood 21 fixedly connected to the top of the concentration box 1. The steam collecting hood 21 is cleverly designed above the evaporation source of the collagen soup so as to efficiently collect the steam generated by evaporation. A condenser 7 is arranged in the steam collecting hood 21. The condenser 7 includes a condenser tube 71 arranged in the steam collecting hood 21. The condenser tube 71 is provided with a coolant 72. The coolant 72 in the condenser tube 71 can be water or other suitable cooling media. A switch valve 8 is arranged on the condenser tube 71. One side of the condenser tube 71 is connected to the water outlet pipe 9. The water outlet pipe 9 runs through the concentration box 1. A steam conduit 22 is arranged at the bottom of the steam collecting hood 21. The steam conduit 22 is connected to the steam collecting hood 21 and the compression processing system 3.
[0032] A compression processing system 3 is provided at the bottom of the steam recovery system 2, and the compression processing system 3 is used to compress the recovered steam. The compression processing system 3 includes a compressor 31 arranged at the bottom of the steam recovery system 2. The compressor 31 can adopt different types of compressors 31, such as piston compressors, screw compressors, etc. The compressor 31 is fixedly connected in the concentration tank 1. The compressor 31 is connected to the steam recovery system 2 and is responsible for compressing the condensed steam to increase its temperature and pressure. An air storage tank 32 is provided at the bottom of the compressor 31. The compressor 31 and the air storage tank 32 are interconnected. The air storage tank 32 is fixedly connected to the bottom of the concentration tank 1. The air storage tank 32 is used to store the compressed steam for use in the reheating system 4. A temperature sensor 10 is provided in the air storage tank 32. The temperature sensor 10 in the air storage tank 32 can adopt different types of temperature sensors 10 such as thermocouples or thermal resistors. The temperature sensor 10 monitors the temperature in the air storage tank 32 in real time to ensure that the temperature and pressure of the compressed steam are within a safe range.
[0033] A reheating system 4 is provided on one side of the concentration tank 1. A connecting pipe 6 is provided on the side of the gas storage tank 32 close to the reheating system 4. The connecting pipe 6 is used to connect to the reheating system 4. The reheating system 4 is used to reheat the collagen soup with compressed steam. The reheating system 4 includes a heat exchanger 41 provided on one side of the concentration tank 1. The heat exchanger 41 adopts a shell and tube heat exchanger 41. A heat medium inlet 42 is provided on the side of the heat exchanger 41 close to the concentration tank 1. The heat medium inlet 42 is connected to the bottom of the concentration tank 1. A heat medium outlet 11 is provided on the top of the heat exchanger 41. The end of the heat medium outlet 11 is connected to a heat pipe 12. The heat pipe 12 can be made of different materials, such as copper pipes, stainless steel pipes, etc. The heat pipe 12 is used to connect to the collagen soup storage to heat the collagen soup. A plurality of support columns 5 are provided at the bottom of the concentration tank 1.
[0034] Working principle: The utility model designs a low-energy collagen concentrating device, which mainly recovers the steam generated by the evaporation of collagen soup, compresses the steam to increase the temperature, transfers the heat generated by the steam after the temperature is increased through a heat exchanger 41, and then transfers the heat to the collagen soup for heating. Therefore, the device significantly reduces the energy consumption in the collagen concentration process by recovering and reusing the evaporated steam, while reducing production costs and improving production efficiency.
[0035] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A low energy consumption collagen concentrating device, characterized in that: The invention comprises a concentration box (1), wherein a steam recovery system (2) is arranged inside the concentration box (1), wherein the steam recovery system (2) is used to recover steam generated by evaporation of collagen soup, wherein a compression processing system (3) is arranged at the bottom of the steam recovery system (2), wherein the compression processing system (3) is used to compress the recovered steam, wherein a reheating system (4) is arranged on one side of the concentration box (1), wherein the reheating system (4) is used to reheat the collagen soup with the compressed steam, and wherein a plurality of support columns (5) are arranged at the bottom of the concentration box (1).
2. A low-energy collagen concentrating device according to claim 1, characterized in that: The steam recovery system (2) comprises a steam collection hood (21) fixedly connected to the top of the concentration tank (1), a steam conduit (22) being arranged at the bottom of the steam collection hood (21), and the steam conduit (22) being connected to the steam collection hood (21) and the compression processing system (3).
3. A low energy consumption collagen concentrating device according to claim 1, characterized in that: The compression processing system (3) comprises a compressor (31) arranged at the bottom of the steam recovery system (2); the compressor (31) is fixedly connected in the concentration tank (1); an air storage tank (32) is arranged at the bottom of the compressor (31); the compressor (31) and the air storage tank (32) are connected to each other; and the air storage tank (32) is fixedly connected to the bottom of the concentration tank (1).
4. A low-energy consumption collagen concentrating device according to claim 1, characterized in that: The reheating system (4) comprises a heat exchanger (41) arranged on one side of the concentration tank (1), and a heat medium inlet (42) is arranged on the side of the heat exchanger (41) close to the concentration tank (1), and the heat medium inlet (42) is connected to the bottom of the concentration tank (1).
5. A low-energy consumption collagen concentrating device according to claim 3, characterized in that: A connecting pipe (6) is provided on a side of the gas storage tank (32) close to the reheating system (4), and the connecting pipe (6) is used to connect to the reheating system (4).
6. A low energy consumption collagen concentrating device according to claim 2, characterized in that: A condenser (7) is arranged in the steam collection hood (21), and the condenser (7) comprises a condensing pipe (71) arranged in the steam collection hood (21), a cooling liquid (72) is arranged in the condensing pipe (71), a switch valve (8) is arranged on the condensing pipe (71), one side of the condensing pipe (71) is connected to a water outlet pipe (9), and the water outlet pipe (9) runs through the concentration tank (1).
7. A low-energy consumption collagen concentrating device according to claim 3, characterized in that: A temperature sensor (10) is arranged in the gas storage tank (32), and the temperature sensor (10) is used to monitor the temperature in the gas storage tank (32).
8. A low energy consumption collagen concentrating device according to claim 4, characterized in that: The heat exchanger (41) is provided with a heat medium outlet (11) at the top, and the end of the heat medium outlet (11) is connected to a heat conducting pipe (12), and the heat conducting pipe (12) is used to connect to a collagen soup storage place to heat the collagen soup.