Rapid dehydrator for production of light stabilizer for marking paint

By designing the matching setting of the pallet and the dehydration cylinder in the dehydrator, the automatic dehydration of the light stabilizer is achieved by using centrifugal force and gravity, the problem of low automation of the dehydrator in the prior art is solved, and the practicality and efficiency of the equipment are improved.

CN222777731UActive Publication Date: 2025-04-22WELL ROAD MACHINERY CO LTD
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Patent Information

Application Number
CN202421525973.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-04-22
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The existing dehydrators are not convenient for recycling during the production process of light stabilizers, require human intervention and have low degree of automation.

Method used

A fast dehydrator is designed to achieve automatic cycling operation by using centrifugal force and gravity to complete the dehydration and unloading of the crystals through the matching arrangement of the pallet and the dehydration cylinder.

Benefits of technology

It improves the automation level of the dehydrator, simplifies the operation process, enhances the practicality of the equipment, and can efficiently complete the dehydration process of the light stabilizer.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a rapid dehydrator for producing a light stabilizer for marking paint, and effectively solves the problems that the existing dehydrator is often inconvenient to recycle, needs human intervention after being used every time, and is low in automation degree. According to the rapid dehydrator for the production of the light stabilizer for the marking paint, through the cooperative arrangement of the dehydration barrel and the tray, crystals can be supported by means of the tray after falling down, then redundant water can be preliminarily filtered, and when the dehydration barrel drives the tray to synchronously rotate, the crystals can be rapidly dewatered; by means of the centrifugal force, crystals can be thrown out towards the two sides of the dewatering cylinder, redundant water is thrown out from the dewatering holes, then dewatering operation is completed, after the dewatering cylinder stops, the crystals can fall into the position between the tray and the dewatering cylinder under the influence of gravity, and therefore the crystals fall out downwards, the single-time dewatering operation is completed, and then the practicability of the device is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of dehydrators, and in particular relates to a fast dehydrator used for producing light stabilizers for marking paints. Background Art

[0002] Light stabilizer is an additive for polymer products. It can shield or absorb ultraviolet energy, quench singlet oxygen and decompose hydroperoxide into inactive substances. It can eliminate or slow down the possibility of photochemical reaction of polymer under light radiation, prevent or delay the process of photoaging, and thus extend the service life of polymer products.

[0003] In the process of producing light stabilizers, the solvent needs to be cooled to precipitate crystals, and then the crystals are filtered and dehydrated to obtain the light stabilizer. Therefore, the crystals containing excess water need to be dehydrated during use. However, existing dehydrators are often not convenient for recycling, and human intervention is required after each use, so the degree of automation is not high. Utility Model Content

[0004] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a rapid dehydrator for the production of light stabilizers for marking paints. The rapid dehydrator for the production of light stabilizers for marking paints can support and temporarily store the fallen crystals when the dehydration drum is not rotating through the coordinated arrangement of a tray and a dehydration drum. When the dehydration drum rotates, the tray can be driven to rotate synchronously, so that the crystals are thrown to both sides under the action of centrifugal force, and the excess water is thrown out of the dehydration drum. After the dehydration drum stops, the crystals can fall into the gap between the tray and the dehydration drum under the influence of gravity, and the dehydration and unloading are completed at the same time, and the next dehydration operation can be directly carried out.

[0005] A rapid dehydrator for producing light stabilizers for marking paints, comprising a protective shell, a slot being provided on the top of the protective shell, a drainage groove being provided on the inner bottom wall of the protective shell, a dehydration cylinder being rotatably connected to the inner wall of the protective shell, a plurality of dehydration holes being provided on the outer surface of the dehydration cylinder, a limiting ring being sleeved below the outer surface of the dehydration cylinder, the outer surface of the limiting ring being rotatably connected to the inner wall of the protective shell, a tray being fixedly connected to the inner side wall of the dehydration cylinder, a filter being fixedly connected to the top of the tray, and a water storage tank being provided on the inner wall of the tray below the filter.

[0006] Preferably, a supporting foot is fixedly installed on the bottom of the protective shell, and an anti-slip pad is fixedly connected to the bottom of the supporting foot.

[0007] Preferably, both sides of the inner wall of the slot are provided with limiting grooves, the inner wall of the slot is plugged with a drainage tube, and both sides of the outer surface of the drainage tube are fixedly connected with limiting blocks adapted to the limiting grooves.

[0008] Preferably, a drainage pipe is inserted below the outer surface of the protective shell, and the inner wall of the drainage groove is connected to the end of the drainage pipe.

[0009] Preferably, a main pulley is sleeved on the outer surface of the dehydration cylinder below the limiting ring, a motor is fixedly installed below the outer surface of the protective shell, the output end of the motor is connected to a secondary pulley through a key, and a transmission belt is wrapped around the outer surface of the secondary pulley and the outer surface of the main pulley.

[0010] Preferably, drainage holes are provided on the outer surface of the tray and the inner wall of the dehydration cylinder, and the inner wall of the tray and the outer surface of the dehydration cylinder are connected via the drainage holes.

[0011] The above technical solution has the following beneficial effects:

[0012] (1) The rapid dehydration machine for producing light stabilizers for road marking paint can support the crystals with the help of the tray after the crystals fall down through the coordinated arrangement of the dehydration cylinder and the tray, thereby being able to perform preliminary filtration of excess water. When the dehydration cylinder drives the tray to rotate synchronously, the crystals can be thrown out to both sides of the dehydration cylinder with the help of centrifugal force, so that the excess water is thrown out from the dehydration holes, thereby completing the dehydration operation. After the dehydration cylinder stops, the crystals will fall between the tray and the dehydration cylinder under the influence of gravity, and then fall downward, completing a single dehydration operation. Then, the undehydrated crystals can be re-sent, and the next dehydration cycle operation can be started, thereby improving the overall automation of the device, thereby improving the practicality of the device;

[0013] (2) The rapid dehydrating machine used for producing light stabilizers for marking paint can, through the setting of a protective shell, throw out excess water when the dehydrating cylinder rotates, and then make the water flow into the drainage trough, which is more convenient for drainage and discharge, thereby reducing the difficulty of operating the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall installation structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the installation structure of the drainage tube of the utility model;

[0016] Figure 3 This is a schematic diagram of the cross-sectional structure of the protective shell of the utility model;

[0017] Figure 4 This is a schematic diagram of the explosion structure of the dehydration cylinder of the utility model;

[0018] Figure 5 This is a schematic diagram of the main pulley installation structure of the utility model;

[0019] Figure 6 This is a schematic diagram of the tray structure of the utility model.

[0020] In the figure: 1. protective shell; 2. supporting feet; 3. slot; 4. limiting slot; 5. drainage slot; 6. drain pipe; 7. drainage cylinder; 8. limiting block; 9. dehydration cylinder; 10. dehydration hole; 11. limiting ring; 12. main pulley; 13. motor; 14. secondary pulley; 15. transmission belt; 16. tray; 17. filter; 18. water storage tank; 19. drainage hole. DETAILED DESCRIPTION

[0021] The above and other technical contents, features and functions of the present invention are described in detail below with reference to the attached Figures 1 to 5 The embodiments are described in detail.

[0022] The present embodiment provides a rapid dehydrator for producing light stabilizers for marking paints, as shown in the accompanying drawings, comprising a protective shell 1, a supporting foot 2 is fixedly installed at the bottom of the protective shell 1, an anti-skid pad is fixedly connected to the bottom of the supporting foot 2, a slot 3 is provided at the top of the protective shell 1, a drainage groove 5 is provided on the inner bottom wall of the protective shell 1, a drainage pipe 6 is inserted below the outer surface of the protective shell 1, and the inner wall of the drainage groove 5 is connected to the end of the drainage pipe 6. Through the provision of the supporting foot 2, the protective shell 1 can be supported and fixed from the bottom, and the relative stability between the supporting foot 2 and the ground can be ensured by means of the anti-skid pad, thereby improving the stability of the device when in use. Through the provision of the slot 3, the drainage tube 7 can be installed and positioned, and through the provision of the drainage groove 5, the separated water can be collected and drained, so as to be conveniently discharged from the drainage pipe 6;

[0023] Limiting grooves 4 are provided on both sides of the inner wall of the slot 3, and a drainage tube 7 is inserted into the inner wall of the slot 3. Limiting blocks 8 that are compatible with the limiting grooves 4 are fixedly connected on both sides of the outer surface of the drainage tube 7. Through the setting of the limiting grooves 4, they can cooperate with the limiting blocks 8 to ensure the stability of the drainage tube 7, and then use the drainage tube 7 to drain the crystals that need to be dehydrated, and the drainage tube 7 can also assist the rotation of the dehydration tube 9, thereby ensuring that the dehydration tube 9 reduces its own shaking when it rotates, and the end of the drainage tube 7 that penetrates the dehydration tube 9 is located above the tray 16, and then when the crystal falls, it can reduce the jumping of the crystal on the tray 16, thereby avoiding the situation where the crystal jumps on the tray 16 and bursts out, and when the dehydration tube 9 rotates, the crystal can be thrown out from the gap between the drainage tube 7 and the tray 16;

[0024] The inner wall of the protective shell 1 is rotatably connected with a dehydration cylinder 9, and a plurality of dehydration holes 10 are provided on the outer surface of the dehydration cylinder 9. A limit ring 11 is sleeved below the outer surface of the dehydration cylinder 9, and the outer surface of the limit ring 11 is rotatably connected to the inner wall of the protective shell 1. A main pulley 12 is sleeved on the outer surface of the dehydration cylinder 9 below the limit ring 11. A motor 13 is fixedly installed below the outer surface of the protective shell 1. The motor 13 is electrically connected to an external control unit. The output end of the motor 13 is connected to a secondary pulley 14 through a key, and the outer surface of the secondary pulley 14 is connected to the main pulley. The outer surface of 12 is wrapped with a transmission belt 15. Through the setting of the dehydration hole 10, the excess water of the crystals can be thrown out through the dehydration hole 10 when the dehydration cylinder 9 rotates, so that the excess water is separated from the crystals. The setting of the limit ring 11 can ensure the rotation stability between the dehydration cylinder 9 and the protective shell 1. The auxiliary pulley 14 is driven to rotate by the motor 13, and the main pulley 12 can be driven by the transmission belt 15, and then the dehydration cylinder 9 is driven to rotate by the motor 13 to realize the dehydration operation of the crystals.

[0025] The inner wall of the dehydration cylinder 9 is fixedly connected with a tray 16, and the top of the tray 16 is fixedly connected with a filter 17. The inner wall of the tray 16 is provided with a water storage tank 18 below the filter 17. The outer surface of the tray 16 and the inner wall of the dehydration cylinder 9 are provided with drainage holes 19. The inner wall of the tray 16 and the outer surface of the dehydration cylinder 9 are connected with each other through the drainage holes 19. Through the arrangement of the tray 16, the tray 16 is fixedly connected with the inner wall of the dehydration cylinder 9 by means of four protruding positions around it, and there is a gap between the remaining positions of the tray 16 and the dehydration cylinder 9, so it can When the crystals fall, they are supported, and the water on the crystals is filtered downward with the help of the filter 17, so that the water can flow into the water storage tank 18, and then be led outward through the drainage hole 19, so that the water can be introduced into the outside of the dehydration cylinder 9 and flow into the drainage groove 5. When the dehydration cylinder 9 rotates, the crystals are thrown outward with the help of centrifugal force, and the excess water can be thrown out. After the dehydration cylinder 9 stops, the crystals are dropped into the gap between the dehydration cylinder 9 and the tray 16 by gravity, and the crystals can be output downward.

[0026] In summary, the use steps of the rapid dehydrator for the production of light stabilizers for road marking paint are as follows:

[0027] 1. First, the drainage tube 7 can be inserted into the slot 3, and the limit block 8 can be inserted into the limit groove 4, and then the crystals to be dehydrated are sent into the drainage tube 7, and then they fall on the tray 16;

[0028] 2. Excess water will directly flow into the water storage tank 18 through the filter 17, and then the water will be discharged outward through the drainage hole 19, so that the excess water can be introduced into the drainage tank 5;

[0029] 3. Then start the motor 13 to drive the dehydration cylinder 9 to rotate rapidly, and then throw the crystals to be dehydrated onto the dehydration holes 10, and then throw out the excess water;

[0030] 4. Finally, turn off the motor 13, and the dehydrated crystals can fall between the dehydration cylinder 9 and the tray 16, and then fall out downwards.

[0031] The above description is only for illustrating the present invention, and it should be understood that the present invention is not limited to the above embodiments, and various variations that conform to the concept of the present invention are within the protection scope of the present invention.

Claims

1. A rapid dehydrating machine for producing light stabilizers for road marking paints, comprising a protective shell (1), characterized in that: The top of the protective shell (1) is provided with a slot (3), the inner bottom wall of the protective shell (1) is provided with a drainage groove (5), the inner wall of the protective shell (1) is rotatably connected with a dehydration cylinder (9), the outer surface of the dehydration cylinder (9) is provided with a plurality of dehydration holes (10), a limit ring (11) is sleeved below the outer surface of the dehydration cylinder (9), the outer surface of the limit ring (11) is rotatably connected to the inner wall of the protective shell (1), the inner side wall of the dehydration cylinder (9) is fixedly connected with a tray (16), the top of the tray (16) is fixedly connected with a filter screen (17), and the inner wall of the tray (16) is provided with a water storage tank (18) below the filter screen (17).

2. A rapid dehydrating machine for producing light stabilizers for road marking paints according to claim 1, characterized in that: A supporting foot (2) is fixedly mounted on the bottom of the protective shell (1), and an anti-slip pad is fixedly connected to the bottom of the supporting foot (2).

3. The rapid dehydrating machine for producing light stabilizers for road marking paint according to claim 1, characterized in that: Limiting grooves (4) are provided on both sides of the inner wall of the slot (3), a drainage tube (7) is inserted into the inner wall of the slot (3), and limiting blocks (8) adapted to the limiting grooves (4) are fixedly connected to both sides of the outer surface of the drainage tube (7).

4. The rapid dehydrating machine for producing light stabilizers for road marking paint according to claim 1, characterized in that: A drainage pipe (6) is inserted below the outer surface of the protective shell (1), and the inner wall of the drainage groove (5) is connected to the end of the drainage pipe (6).

5. The rapid dehydrating machine for producing light stabilizer for road marking paint according to claim 1, characterized in that: The outer surface of the dehydration cylinder (9) is located below the limiting ring (11) and is sleeved with a main pulley (12); a motor (13) is fixedly installed below the outer surface of the protective shell (1); the output end of the motor (13) is connected to a secondary pulley (14) via a key; and the outer surface of the secondary pulley (14) and the outer surface of the main pulley (12) are both wrapped with a transmission belt (15).

6. The rapid dehydrating machine for producing light stabilizers for road marking paint according to claim 1, characterized in that: The outer surface of the tray (16) and the inner wall of the dehydration cylinder (9) are both provided with drainage holes (19), and the inner wall of the tray (16) and the outer surface of the dehydration cylinder (9) are connected via the drainage holes (19).