Ultrafiltration device for fruit juice production and treatment
By designing an ultrafiltration device for juice production and treatment including ultrafiltration bags, condom buckets, drive motors and cleaning devices, the problems of clogging of filter mesh and difficult to remove soluble substances in juice production are solved, and high-effect juice filtration and clear juice production are achieved.
Patent Information
- Application Number
- CN202421402192.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-06-19
AI Technical Summary
During the juice production process, the filter net is prone to clogging, resulting in a decrease in filtration efficiency, and soluble substances such as proteins, tannins and polyphenols are not easily removed, affecting the taste and color of the juice.
An ultrafiltration device for juice production and treatment is designed, including an ultrafiltration bag, a condom bucket, a driving motor, a spindle, a cleaning rod, a brush and a scraper. The inner wall of the ultrafiltration bag is cleaned by the spindle to collect the fruit, avoid blockage, and improve filtration efficiency.
This device cleans the fruits in the inner wall of the ultrafiltration bag to avoid clogging, improves the efficiency of juice filtration, ensures the clearness and taste of the juice, simplifies operation, and reduces maintenance costs.
Smart Images
Figure CN222777892U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of juice production, in particular to an ultrafiltration device for juice production and processing. Background Art
[0002] Fruit juice has always been very popular among consumers due to its nutritional value, taste, flavor and food hygiene and safety. In the actual production process, filtering and clarifying the squeezed juice is a very important and complicated process.
[0003] In the process of filtering juice, insoluble substances such as tiny pulp particles are filtered on the filter net. When filtering for a long time, the filter net is easy to cause blockage and the filtering efficiency will decrease. Some soluble substances such as protein, tannin, polyphenols, etc. will produce precipitation and turbidity if not clarified. Most existing technologies use gelatin to remove tannins and use enzymatic hydrolysis to remove proteins and polyphenols, but they often affect the taste and color.
[0004] Therefore, it is necessary to provide an ultrafiltration device for juice production and processing to solve the above technical problems. Utility Model Content
[0005] The utility model provides an ultrafiltration device for juice production and processing, which solves the problems in the background technology.
[0006] In order to solve the above technical problems, the utility model provides an ultrafiltration device for fruit juice production and processing, including a device body, a fixing ring is installed inside the device body, an ultrafiltration bag is arranged inside the fixing ring, a debris collecting bucket is arranged at the bottom end of the ultrafiltration bag, a driving motor is installed on the outer surface of the device body, a main shaft is arranged on the output end of the driving motor through the surface of the device body, one end of the main shaft extends to the inside of the ultrafiltration bag, a first cleaning rod and a second cleaning rod are respectively arranged on the surface of the main shaft through a connecting rod, a brush is arranged on the surface of the second cleaning rod, and a scraper is arranged on the surface of the first cleaning rod, and the scraper and the brush are both in contact with the inner wall of the ultrafiltration bag.
[0007] Preferably, a sewage cover is spirally connected to the outer surface of the device body, and the sewage discharge rod is through-connected with the debris collecting bucket.
[0008] Preferably, a plurality of fixing rings are provided, and the plurality of fixing rings are installed at equal distances on the outer surface of the ultrafiltration bag.
[0009] Preferably, a transparent observation window is installed on the outer surface of the device body.
[0010] Preferably, a feed hopper is provided on the top surface of the device body, the feed hopper is through-connected with the ultrafiltration bag, a conical hopper is provided at the bottom end of the device body, a discharge pipe is provided at the bottom end of the conical hopper, and a solenoid valve is installed on the surface of the discharge pipe.
[0011] Preferably, a supporting leg is provided at the bottom end of the device body, and there are multiple supporting legs, and the multiple supporting legs are installed at four corners of the bottom end of the device body at equal distances, and a universal wheel is installed at the bottom end of the supporting leg.
[0012] Preferably, a controller is installed on the outer surface of the device body.
[0013] Compared with the related art, the ultrafiltration device for juice production and processing provided by the utility model has the following beneficial effects:
[0014] 1. Compared with the prior art, the ultrafiltration device for juice production and processing is provided with an ultrafiltration bag, a debris collecting bucket, a driving motor, a main shaft, a first cleaning rod, a second cleaning rod, a scraper and a brush for coordinated use, so that while the ultrafiltration bag is filtering the juice, the filtered fruit debris can be cleaned and collected, so that during operation, the staff pours the juice into the ultrafiltration bag through the feed hopper, and then starts the driving motor, and then the driving motor drives the main shaft to rotate, and then the juice entering the ultrafiltration bag is filtered, and then the juice is discharged through the drain pipe. During the filtering process, the main shaft drives the brush and the scraper to clean the inner wall of the ultrafiltration bag through the first cleaning rod and the second cleaning rod, and then the fruit debris on the inner wall of the ultrafiltration bag is cleaned into the debris collecting bucket. This method is simple to operate, convenient for cleaning the ultrafiltration bag, avoids clogging it, and ensures the filtering efficiency of the juice.
[0015] The parts not involved in the device are the same as the existing technology or can be implemented by using the existing technology. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure of an ultrafiltration device for juice production and processing provided by the utility model;
[0017] Figure 2 This is a schematic diagram of the internal structure of an ultrafiltration device for juice production and processing provided by the utility model;
[0018] Figure 3 A schematic diagram of the scraper structure of an ultrafiltration device for juice production and processing provided by the utility model;
[0019] Figure 4 The utility model provides a schematic diagram of the structure of an ultrafiltration bag of an ultrafiltration device for juice production and processing.
[0020] Numbers in the figure:
[0021] 1. Device body; 2. Transparent observation window; 3. Controller; 4. Feed hopper; 5. Drive motor; 6. Conical hopper; 7. Discharge pipe; 8. Universal wheel; 9. Support leg; 10. Ultrafiltration bag; 11. Drain cover; 12. First cleaning rod; 13. Scraper; 14. Main shaft; 15. Second cleaning rod; 16. Brush; 17. Fixed ring; 18. Collection bucket. DETAILED DESCRIPTION
[0022] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.
[0023] First embodiment
[0024] Please refer to Figure 1-4 An ultrafiltration device for juice production and processing comprises a device body 1, a fixing ring 17 is installed inside the device body 1, an ultrafiltration bag 10 is arranged inside the fixing ring 17, a debris collecting bucket 18 is arranged at the bottom of the ultrafiltration bag 10, a driving motor 5 is installed on the outer surface of the device body 1, a main shaft 14 is arranged on the output end of the driving motor 5 penetrating through the surface of the device body 1, one end of the main shaft 14 extends to the inside of the ultrafiltration bag 10, a first cleaning rod 12 and a second cleaning rod 15 are respectively arranged on the surface of the main shaft 14 through a connecting rod, a brush 16 is arranged on the surface of the second cleaning rod 15, a scraper 13 is arranged on the surface of the first cleaning rod 12, and both the scraper 13 and the brush 16 are in contact with the inner wall of the ultrafiltration bag 10.
[0025] By setting up the ultrafiltration bag 10, the debris collecting bucket 18, the driving motor 5, the main shaft 14, the first cleaning rod 12, the second cleaning rod 15, the scraper 13 and the brush 16 for coordinated use, it is convenient to clean and collect the filtered fruit debris while the ultrafiltration bag 10 filters the juice, so that during operation, the staff pours the juice into the ultrafiltration bag 10 through the feed hopper 4, and then starts the driving motor 5, and then the driving motor 5 drives the main shaft 14 to rotate, and then the juice entering the ultrafiltration bag 10 is filtered, and then the juice is discharged through the drain pipe. During the filtering process, the main shaft 14 drives the brush 16 and the scraper 13 to clean the inner wall of the ultrafiltration bag 10 through the first cleaning rod 12 and the second cleaning rod 15, and then the fruit debris on the inner wall of the ultrafiltration bag 10 is cleaned into the debris collecting bucket 18. This method is simple to operate, convenient for cleaning the ultrafiltration bag 10, avoids clogging it, and ensures the filtering efficiency of the juice.
[0026] The working principle of the ultrafiltration device for juice production and processing provided by the utility model is as follows:
[0027] During operation of the ultrafiltration device for fruit juice production and processing, the staff pours the juice into the ultrafiltration bag 10 through the feed hopper 4, then starts the drive motor 5, and then the drive motor 5 drives the main shaft 14 to rotate, and then the juice entering the ultrafiltration bag 10 is filtered, and then the juice is discharged through the drain pipe. During the filtering process, the main shaft 14 drives the brush 16 and the scraper 13 to clean the inner wall of the ultrafiltration bag 10 through the first cleaning rod 12 and the second cleaning rod 15, and then the fruit debris on the inner wall of the ultrafiltration bag 10 is cleaned into the debris collecting bucket 18. This method is simple to operate, easy to clean the ultrafiltration bag 10, avoids clogging it, and ensures the filtration efficiency of the fruit juice.
[0028] Compared with the related art, the ultrafiltration device for juice production and processing provided by the utility model has the following beneficial effects:
[0029] By setting up the ultrafiltration bag 10, the debris collecting bucket 18, the driving motor 5, the main shaft 14, the first cleaning rod 12, the second cleaning rod 15, the scraper 13 and the brush 16 for coordinated use, it is convenient to clean and collect the filtered fruit debris while the ultrafiltration bag 10 filters the juice, so that during operation, the staff pours the juice into the ultrafiltration bag 10 through the feed hopper 4, and then starts the driving motor 5, and then the driving motor 5 drives the main shaft 14 to rotate, and then the juice entering the ultrafiltration bag 10 is filtered, and then the juice is discharged through the drain pipe. During the filtering process, the main shaft 14 drives the brush 16 and the scraper 13 to clean the inner wall of the ultrafiltration bag 10 through the first cleaning rod 12 and the second cleaning rod 15, and then the fruit debris on the inner wall of the ultrafiltration bag 10 is cleaned into the debris collecting bucket 18. This method is simple to operate, convenient for cleaning the ultrafiltration bag 10, avoids clogging it, and ensures the filtering efficiency of the juice.
[0030] Second embodiment
[0031] Please refer to Figure 1-4 Based on the ultrafiltration device for juice production and processing provided in the first embodiment of the present application, the second embodiment of the present application proposes another ultrafiltration device for juice production and processing. The second embodiment is only a preferred embodiment of the first embodiment, and the implementation of the second embodiment will not affect the independent implementation of the first embodiment.
[0032] Specifically, the difference of the ultrafiltration device for fruit juice production and processing provided in the second embodiment of the present application is that a drain cover 11 is spirally connected to the outer surface of the device body 1, and the drain rod is connected to the debris collecting bucket 18. By providing the drain cover 11, it is convenient for the staff to open the drain cover 11 after the operation is completed, and then clean out the fruit debris inside the debris collecting bucket 18.
[0033] With this technical solution, a plurality of fixing rings 17 are provided, and the plurality of fixing rings 17 are installed at equal distances on the outer surface of the ultrafiltration bag 10. By providing a plurality of fixing rings 17, the stability of the ultrafiltration bag 10 during juice filtering is improved.
[0034] With this technical solution, a transparent observation window 2 is installed on the outer surface of the device body 1. By providing the transparent observation window 2, it is convenient to observe the internal situation of the device body 1.
[0035] According to this technical solution, a feed hopper 4 is provided on the top surface of the device body 1, and the feed hopper 4 is connected with the ultrafiltration bag 10. A conical hopper 6 is provided at the bottom end of the device body 1, and a discharge pipe 7 is provided at the bottom end of the conical hopper 6. A solenoid valve is installed on the surface of the discharge pipe 7. By providing the feed hopper 4, it is convenient to pour the juice, and by providing the discharge pipe 7, it is convenient to discharge the filtered juice, and by providing the solenoid valve, it is convenient to control the discharge pipe.
[0036] According to this technical solution, a support leg 9 is provided at the bottom of the device body 1, and a plurality of support legs 9 are provided, and the plurality of support legs 9 are equidistantly installed at the four corners of the bottom of the device body 1. A universal wheel 8 is installed at the bottom of the support leg 9. By providing the support leg 9, it is convenient to support the device body 1, thereby ensuring the stability of the device body 1 during operation. By providing the universal wheel 8, it is convenient to move the device body 1 and to operate it.
[0037] With this technical solution, a controller 3 is installed on the outer surface of the device body 1. By setting up the controller 3, it is convenient to control the electrical components inside the device body 1. The control circuit of the controller 3 can be realized by simple programming by technicians in this field. It is common knowledge in this field and is only used without modification. Therefore, the control method and circuit connection will not be described in detail.
[0038] It should be noted that all kinds of components used in this application document are standard parts and can be purchased on the market. The specific connection methods of each part adopt conventional means such as mature bolts, rivets and welding in the existing technology. Machinery, parts and electrical equipment all adopt conventional models in the existing technology. Circuit connections adopt conventional connection methods in the existing technology. Electrical equipment are connected to an external safe power supply, and no specific description is given here.
[0039] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. An ultrafiltration device for juice production and processing, comprising a device body (1), characterized in that: A fixing ring (17) is installed inside the device body (1), an ultrafiltration bag (10) is arranged inside the fixing ring (17), a debris collecting bucket (18) is arranged at the bottom end of the ultrafiltration bag (10), a driving motor (5) is installed on the outer surface of the device body (1), the output end of the driving motor (5) passes through the surface of the device body (1) and is provided with a main shaft (14), one end of the main shaft (14) extends to the inside of the ultrafiltration bag (10), a first cleaning rod (12) and a second cleaning rod (15) are respectively arranged on the surface of the main shaft (14) through a connecting rod, a brush (16) is arranged on the surface of the second cleaning rod (15), a scraper (13) is arranged on the surface of the first cleaning rod (12), and the scraper (13) and the brush (16) are both in contact with the inner wall of the ultrafiltration bag (10).
2. The ultrafiltration device for juice production and processing according to claim 1, characterized in that: The outer surface of the device body (1) is spirally connected with a sewage discharge cover (11), and the sewage discharge cover (11) is connected to the debris collecting bucket (18).
3. The ultrafiltration device for juice production and processing according to claim 1, characterized in that: A plurality of fixing rings (17) are provided, and the plurality of fixing rings (17) are installed at equal distances on the outer surface of the ultrafiltration bag (10).
4. The ultrafiltration device for juice production and processing according to claim 1, characterized in that: A transparent observation window (2) is installed on the outer surface of the device body (1).
5. The ultrafiltration device for juice production and processing according to claim 1, characterized in that: A feed hopper (4) is arranged on the top surface of the device body (1), and the feed hopper (4) is connected to the ultrafiltration bag (10). A conical hopper (6) is arranged at the bottom end of the device body (1), and a discharge pipe (7) is arranged at the bottom end of the conical hopper (6). A solenoid valve is installed on the surface of the discharge pipe (7).
6. The ultrafiltration device for juice production and processing according to claim 1, characterized in that: A supporting leg (9) is provided at the bottom end of the device body (1), and a plurality of supporting legs (9) are provided, and the plurality of supporting legs (9) are installed at equal distances at four corners of the bottom end of the device body (1), and a universal wheel (8) is installed at the bottom end of the supporting leg (9).
7. The ultrafiltration device for juice production and processing according to claim 1, characterized in that: A controller (3) is installed on the outer surface of the device body (1).