Energy-saving emulsifying machine stirrer based on lifting force layout

By adopting the lifting layout design in the emulsifier agitator, the vertical mixing plate and mixing frame are used to achieve double mixing of materials, which solves the problems of large energy consumption and uneven material of the existing emulsifier agitator, and achieves efficient mixing and energy-saving effects.

CN222777913UActive Publication Date: 2025-04-22SHANGHAI ZIYOU STAINLESS STEEL EQUIP FABRICATION CO LTD
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Patent Information

Application Number
CN202421423396.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-04-22
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

The existing emulsifier stirrer consumes a lot of energy during the stirring process and has weak processing capacity of suspended materials, resulting in uneven stirring of materials.

Method used

The energy-saving emulsifier mixer design is adopted based on lifting force layout, which includes two vertical mixing plates and a mixing frame. A mixing blade is installed on the mixing plate. The mixing frame is driven and rotated by a motor to achieve horizontal and up-down mixing of the material.

Benefits of technology

Through dual mixing methods (lateral and up-down mixing), the mixing efficiency of the material is significantly improved, the stirring time is reduced, and the energy-saving effect is achieved, while enhancing the processing capacity of suspended materials.

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Abstract

The utility model relates to the technical field of emulsifying machines, in particular to an energy-saving emulsifying machine stirrer based on lifting force layout, which comprises a connecting disc connected to the lower end of a transmission shaft, a stirring frame is fixedly connected below the connecting disc; two upper plates connected to the connecting disc are arranged above the stirring frame; the stirring frame comprises a left vertical stirring plate and a right vertical stirring plate which are vertically arranged; the two upper plates are fixedly connected with the left vertical stirring plate and the right vertical stirring plate respectively; at least two left stirring blades are arranged on the left inner side face of the left vertical stirring plate, and the length of the left stirring blades on the upper layer is smaller than that of the left stirring blades on the lower layer; at least two right stirring blades are arranged on the right inner side face of the right vertical stirring plate, and the length of the right stirring blades on the upper layer is smaller than that of the right stirring blades on the lower layer; the left stirring blades and the right stirring blades on the same layer are rotationally symmetrical around the rotating axis of the stirring frame; and the stirred materials have double mixing effects of transverse mixing and up-down mixing, so that the material mixing efficiency is greatly improved.
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Description

Technical Field

[0001] The present application relates to the technical field of emulsifiers, and in particular to an emulsifier agitator. Background Art

[0002] An emulsifier is a machine that shears, disperses, impacts and mixes materials such as oil and water into a uniform emulsion through high-speed stirring or emulsifying head. It is commonly used in the food, cosmetics, pharmaceutical and other industries.

[0003] Most existing emulsifier agitators adopt the design structure of turbine and propeller agitators, but this type of agitator not only consumes a lot of energy, but also has a weak ability to handle suspended materials, which easily causes uneven material mixing. Utility Model Content

[0004] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the name of the utility model of this application to avoid blurring the purpose of this section, the abstract of the specification and the name of the utility model, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0005] In view of the problems existing in the above-mentioned prior art, the present utility model is proposed.

[0006] An energy-saving emulsifier agitator based on a lifting force layout comprises a reactor and a reactor cover of an emulsifier, wherein a motor is arranged on the reactor cover, a transmission shaft is connected to the motor, and the transmission shaft passes through the reactor cover and extends into the reactor;

[0007] It also includes a rotating disk structure connected to the lower end of the transmission shaft, called a connecting disk, wherein the rotation axis of the connecting disk coincides with the transmission shaft;

[0008] A frame-shaped structure, called a stirring frame, is fixedly connected below the connecting disk, and the stirring frame is rotationally symmetrically distributed around the rotation axis of the connecting disk;

[0009] The stirring frame includes two plates connected to the connecting plate, called upper plates.

[0010] The stirring frame includes two vertically arranged plates of the same shape and size, which are called vertical stirring plates. The two vertical stirring plates are divided into a left vertical stirring plate and a right vertical stirring plate.

[0011] The two upper plates are fixedly connected to the left vertical stirring plate and the right vertical stirring plate respectively;

[0012] The surface of the left vertical stirring plate facing the right vertical stirring plate is called the left inner surface;

[0013] The right vertical stirring plate has a surface facing the left vertical stirring plate called the right inner surface;

[0014] At least two stirring blades are arranged on the left inner side of the left vertical stirring plate, which are called left stirring blades. The length of the left stirring blades on the upper layer is shorter than that of the left stirring blades on the lower layer.

[0015] At least two other stirring blades, called right stirring blades, are arranged on the right inner side surface of the right vertical stirring plate, and the length of the upper right stirring blade is shorter than that of the lower right stirring blade;

[0016] The left stirring blade and the right stirring blade on the same layer are rotationally symmetrical around the rotation axis of the stirring frame;

[0017] The angle between each of the left stirring blades and its rotation plane is 15° to 30°, and the height increases gradually from front to back along the rotation direction of the stirring frame;

[0018] The angle between each right stirring blade and its rotation plane is 15° to 30°, and the height increases gradually from front to back along the rotation direction of the stirring frame;

[0019] The distance between the left stirring blade and the right stirring blade on the same layer is 30-50 cm.

[0020] The above design, firstly, by setting a connecting plate, it is convenient to connect the stirring frame to the lower end of the transmission shaft of the motor, so that the motor can drive the stirring frame to rotate, thereby realizing the effect of an emulsifier stirrer, and two vertical stirring plates are set. Through the left vertical stirring plate and the right vertical stirring plate of the same shape and size, the material can be horizontally stirred up and down when the stirring frame rotates, so that the material is stirred and mixed more evenly. Secondly, a left stirring blade is arranged on the left vertical stirring plate, and a right stirring blade is arranged on the right vertical stirring plate. The left stirring blade and the right stirring blade provide a force for the material to move upward when the stirring frame rotates and stirs. The gap between the left stirring blade and the right stirring blade allows the upper material to fall to the bottom, thereby realizing the lifting effect of the material, so that the material can be stirred upward. The downward movement can fully mix and improve the stirring effect of the agitator. Finally, at least two left stirring blades are arranged on the left vertical stirring plate, and at least two right stirring blades are arranged on the right vertical stirring plate. The left stirring blades and right stirring blades arranged up and down can transport the bottom material to the upper part, and the length of the left stirring blade on the upper layer is smaller than the length of the left stirring blade on the lower layer, and the length of the right stirring blade on the upper layer is smaller than the length of the right stirring blade on the lower layer, which is convenient for the upper layer material to fall down, so that the upper and lower materials are also fully mixed when the material is mixed in the horizontal movement, so that the material is mixed more evenly. Because the material has the dual mixing effects of horizontal mixing and up and down mixing, the efficiency of material mixing is greatly improved, the stirring time required for the agitator is saved, and the energy-saving effect is achieved.

[0021] Preferably, a circular plate is connected to the lower end of the left vertical stirring plate, which is called the left circular stirring plate; another circular plate is connected to the lower end of the right vertical stirring plate, which is called the right circular stirring plate; the left circular stirring plate and the right circular stirring plate are rotationally symmetrical around the rotation axis of the connecting plate; a circular tube is also provided at the bottom of the stirring frame, and the rotation center of the circular tube coincides with the rotation axis of the connecting plate and the transmission shaft; the left circular stirring plate and the right circular stirring plate are both connected to the side wall of the circular tube; by arranging the left circular stirring plate and the right circular stirring plate below the left vertical stirring plate and the right vertical stirring plate, the material at the bottom of the pot body cavity is also stirred up to improve the mixing effect of the material, and then the left circular stirring plate and the right circular stirring plate are connected to a circular tube, so that the material can fall from the inner cavity of the circular tube and rise along the outer side of the circular tube, thereby improving the effect of mixing the material up and down, and secondly, the left circular stirring plate and the right circular stirring plate and the circular tube connect the lower ends of the two vertical stirring plates together to enhance the overall strength of the stirring frame.

[0022] Preferably, the left vertical stirring plate is arranged with threaded holes on the surface facing the rotation center of the stirring frame, and the left stirring blade is provided with a plate structure that is connected to the left vertical stirring plate, called the left connecting seat, and the left connecting seat is provided with a bolt for fixing the left connecting seat to the left vertical stirring plate, and the bolt is screwed into the threaded hole of the left vertical stirring plate to fix the left stirring blade; the right vertical stirring plate is arranged with another threaded hole on the surface facing the rotation center of the stirring frame, and the right stirring blade is provided with a plate structure that is connected to the vertical stirring plate, called the right connecting seat, and the right connecting seat is provided with another bolt for fixing the right connecting seat to the right vertical stirring plate. A bolt, and another bolt is screwed into another threaded hole of the right vertical stirring plate to fix the right stirring blade; by arranging a left connecting seat and a right connecting seat on the left stirring blade and the right stirring blade, the left connecting seat fixes the left stirring blade with a bolt through the threaded hole of the left vertical stirring plate, and the right connecting seat fixes the right stirring blade with another bolt through another threaded hole of the right vertical stirring plate, and a plurality of threaded holes are arranged on the left vertical stirring plate, and a plurality of another threaded holes are arranged on the right vertical stirring plate, so that the installation positions of the left stirring blade and the right stirring blade are adjustable, the height difference between the two stirring blades can be changed, it can adapt to different mixed materials, and make the materials stirred more evenly.

[0023] Preferably, the bottom surfaces of the two upper plates are provided with ribs, the two ribs are fixedly connected to the connecting plate, and the two ribs are also fixedly connected to the left vertical stirring plate and the right vertical stirring plate respectively; by providing ribs on the bottom surfaces of the upper plates, the connection strength of the upper plates fixing the left vertical stirring plate and the right vertical stirring plate is enhanced.

[0024] Preferably, the length of the vertical stirring plate is 60-80 cm, and the width of the vertical stirring plate is 8-10 cm; the length of the upper left stirring blade and the upper right stirring blade is 15-20 cm, and the length of the lower left stirring blade and the lower right stirring blade is 25-35 cm.

[0025] Preferably, the stirring frame is made of stainless steel; the stirring frame made of stainless steel enhances the strength of the stirring frame and prolongs its service life.

[0026] Preferably, a coupling connected to a connecting disk is provided at the lower end of the motor drive shaft, a through hole is provided on the coupling, and a threaded fastener for fixing the coupling and the connecting disk is provided on the connecting disk; by providing the coupling, the connecting disk is connected to the coupling with the threaded fastener, so that the motor can drive the stirring frame to rotate.

[0027] Preferably, the stirring frame is also provided with a scraper, and the scraper is arranged along the outer edge of the stirring frame; by arranging the scraper on the stirring frame, the material on the surface of the inner cavity of the pot body can be scraped off, so that the material is mixed more fully and the material is stirred more evenly. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following is a brief introduction to the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0029] Figure 1 A schematic diagram of a structure of a drive shaft connected to a stirring frame of an energy-saving emulsifier stirrer based on a lifting force layout according to an embodiment of the present utility model;

[0030] Figure 2 A schematic diagram of the structure of a stirring frame in an energy-saving emulsifier stirrer based on a lifting force layout according to an embodiment of the utility model;

[0031] Figure 3 A structural schematic diagram of the operation of materials stirred by a stirring frame in an energy-saving emulsifier agitator based on a lifting force layout according to an embodiment of the utility model. DETAILED DESCRIPTION

[0032] In order to make the above-mentioned purposes, features and advantages of the present invention more understandable, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0033] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0034] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general proportion, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0035] Secondly, the "one embodiment" or "embodiment" referred to herein refers to a specific feature, structure or characteristic that can be included in at least one implementation of the utility model. The "in one embodiment" that appears in different places in this specification does not refer to the same embodiment, nor is it a separate or selective embodiment that is mutually exclusive with other embodiments.

[0036] Example 1

[0037] Reference Figure 1-Figure 3 This embodiment provides an energy-saving emulsifier agitator based on a lifting force layout, including a reactor and a reactor cover of the emulsifier, wherein the reactor cover is provided with a motor, the motor is connected with a transmission shaft 2, and the transmission shaft 2 passes through the reactor cover and extends into the reactor.

[0038] It also includes a turntable structure connected to the lower end of the transmission shaft 2, called the connecting disk 1, and the rotation axis of the connecting disk 1 coincides with the transmission shaft 2; a frame-shaped structure is fixedly connected below the connecting disk 1, called the stirring frame, and the stirring frame is rotationally symmetrically distributed around the rotation axis of the connecting disk 1; the stirring frame includes two plates connected to the connecting disk 1 above, called upper plates 11; the stirring frame includes two vertically arranged plates of the same shape and size, called vertical stirring plates, and the two vertical stirring plates are divided into a left vertical stirring plate 31 and a right vertical stirring plate 32; the two upper plates 11 are fixedly connected to the left vertical stirring plate 31 and the right vertical stirring plate 32 respectively; the left vertical stirring plate 31 has a surface facing the right vertical stirring plate 32 called the left inner side surface; the right vertical stirring plate 32 has a surface facing the left vertical stirring plate 31 called the right inner side surface; the left vertical stirring plate 3 1, at least two stirring blades, called left stirring blades 41, are arranged on the left inner side surface, and the length of the left stirring blade 41 on the upper layer is less than that of the left stirring blade 41 on the lower layer; at least two other stirring blades, called right stirring blades 42, are arranged on the right inner side surface of the right vertical stirring plate 32, and the length of the right stirring blade 42 on the upper layer is less than that of the right stirring blade 42 on the lower layer; the left stirring blade 41 and the right stirring blade 42 on the same layer are rotationally symmetrical around the rotation axis of the stirring frame; the angle between each of the left stirring blades 41 and its rotation plane is 15° to 30°, and the height increases gradually from front to back along the rotation direction of the stirring frame; the angle between each of the right stirring blades 42 and its rotation plane is 15° to 30°, and the height increases gradually from front to back along the rotation direction of the stirring frame; the distance between the left stirring blade 41 and the right stirring blade 42 on the same layer is 30-50 cm;First, by setting a connecting plate 1, it is convenient to connect the stirring frame to the lower end of the transmission shaft 2 of the motor, so that the motor can drive the stirring frame to rotate, thereby achieving the effect of an emulsifier stirrer, and two vertical stirring plates are set. Through the left vertical stirring plate 31 and the right vertical stirring plate 32 of the same shape and size, the material can be horizontally stirred up and down when the stirring frame rotates, so that the material is stirred and mixed more evenly. Secondly, a left stirring blade 41 is arranged on the left vertical stirring plate 31, and a right stirring blade 42 is arranged on the right vertical stirring plate 32. The left stirring blade 41 and the right stirring blade 42 provide a force for the material to move upward when the stirring frame rotates and stirs. The gap between the left stirring blade 41 and the right stirring blade 42 allows the upper material to fall to the bottom, thereby achieving the lifting effect of the material, so that the material can be moved up and down when stirring. The stirring effect of the stirrer can be fully mixed by the movement, and finally at least two left stirring blades 41 are arranged on the left vertical stirring plate 31, and at least two right stirring blades 42 are arranged on the right vertical stirring plate 32. The left stirring blades 41 and the right stirring blades 42 arranged up and down can transport the materials at the bottom to the upper part, and the length of the left stirring blade 41 of the upper layer is less than the length of the left stirring blade 41 of the lower layer, and the length of the right stirring blade 42 of the upper layer is less than the length of the right stirring blade 42 of the lower layer, so that the materials on the upper layer can fall down conveniently, so that the materials on the upper and lower layers are also fully mixed when the materials are mixed in the horizontal movement, so that the materials are mixed more evenly, because the materials have the dual mixing effects of horizontal mixing and vertical mixing, the efficiency of material mixing is greatly improved, and the stirring time required for the stirrer is saved to achieve the effect of energy saving. ;

[0039] The bottom surfaces of the two upper plates 11 are both provided with ribs 12, and the two ribs 12 are fixedly connected to the connecting plate 1. The two ribs 12 are also respectively fixedly connected to the left vertical stirring plate 31 and the right vertical stirring plate 32; by providing ribs 12 on the bottom surfaces of the upper plates 11, the connection strength of the upper plates 11 fixing the left vertical stirring plate 31 and the right vertical stirring plate 32 is enhanced.

[0040] The length of the vertical stirring plate is 60-80 cm, and the width of the vertical stirring plate is 8-10 cm; the length of the upper left stirring blade 41 and the upper right stirring blade 42 is 15-20 cm, and the length of the lower left stirring blade 41 and the lower right stirring blade 42 is 25-35 cm.

[0041] The stirring frame is made of stainless steel, which increases the strength of the stirring frame and prolongs its service life.

[0042] A coupling 7 connected to the connecting disk 1 is provided at the lower end of the motor drive shaft 2, a through hole is provided on the coupling 7, and a threaded fastener for fixing the coupling 7 and the connecting disk 1 is provided on the connecting disk 1; by providing the coupling 7, the connecting disk 1 is connected to the coupling 7 with the threaded fastener, so that the motor can drive the stirring frame to rotate.

[0043] When in use, the four left stirring blades 41 are connected to the left vertical stirring plate 31 with bolts, the left stirring blade 41 on the top layer is the shortest, and the four right stirring blades 42 are connected to the right vertical stirring plate 32 with another bolt, and the left stirring blades 41 and the right stirring blades 42 on the left vertical stirring plate 31 and the right vertical stirring plate 32 are rotationally symmetrical around the rotation axis of the stirring frame, and then the stirring frame with the left stirring blade 41 and the right stirring blade installed is connected to the coupling 7 at the lower end of the motor drive shaft 2 through the connecting plate 1, and the threaded fasteners on the connecting plate 1 are fixed to the connecting plate 1 and the coupling 7 with bolts and nuts. The motor is fixed on the reactor cover of the emulsifier, and the reactor cover is installed on the pot body of the emulsifier and fixed; when there is material that needs to be stirred, the motor is started, and the motor drives the stirring frame to rotate. When the left vertical stirring plate 31 and the right vertical stirring plate 32 rotate, the material in the inner cavity of the pot body has a horizontal stirring effect up and down. The left stirring blade 41 and the right stirring blade 42 provide the material with an upward movement when the stirring frame rotates and stirs, so that the material in the pot body has a dual mixing effect of horizontal mixing and vertical mixing, which greatly improves the efficiency of material mixing, saves the stirring time required for the agitator, and achieves energy-saving effect.

[0044] Example 2

[0045] refer to Figure 1 and Figure 3 , which is the second embodiment of the utility model, and this embodiment is based on the previous embodiment.

[0046] The lower end of the left vertical stirring plate 31 is connected to a circular plate, called the left circular stirring plate 51; the lower end of the right vertical stirring plate 32 is connected to another circular plate, called the right circular stirring plate 52; the left circular stirring plate 51 and the right circular stirring plate 52 are rotationally symmetrical around the rotation axis of the connecting plate 1; the bottom end of the stirring frame is also provided with a circular tube, the rotation center of the circular tube coincides with the rotation axis of the connecting plate 1 and the transmission shaft 2; the left circular stirring plate 51 and the right circular stirring plate 52 are both connected to the side wall of the circular tube; By arranging the left arc stirring plate 51 and the right arc stirring plate 52 below the left vertical stirring plate 31 and the right vertical stirring plate 32, the material at the bottom of the pot body cavity will also be stirred up to improve the mixing effect of the material. The left arc stirring plate 51 and the right arc stirring plate 52 are then connected to a circular tube, so that the material can fall from the inner cavity of the circular tube and rise along the outer side of the circular tube, thereby improving the effect of upper and lower mixing of the material. Secondly, the left arc stirring plate 51 and the right arc stirring plate 52 and the circular tube connect the lower ends of the two vertical stirring plates together to enhance the overall strength of the stirring frame.

[0047] The left vertical stirring plate 31 is provided with threaded holes arranged on the surface facing the rotation center of the stirring frame, and the left stirring blade 41 is provided with a plate structure connected with the left vertical stirring plate 31, which is called a left connecting seat 43, and the left connecting seat 43 is provided with a bolt for fixing the left connecting seat 43 to the left vertical stirring plate 31, and the bolt is screwed into the threaded hole of the left vertical stirring plate 31 to fix the left stirring blade 41; the right vertical stirring plate 32 is provided with another threaded hole arranged on the surface facing the rotation center of the stirring frame, and the right stirring blade 42 is provided with a plate structure connected with the vertical stirring plate, which is called a right connecting seat 44, and the right connecting seat 44 is provided with another bolt for fixing the right connecting seat 44 to the right vertical stirring plate 32. , the other bolt is screwed into the other threaded hole of the right vertical stirring plate 32 to fix the right stirring blade 42; by arranging a left connecting seat 43 and a right connecting seat 44 on the left stirring blade 41 and the right stirring blade 42, the left connecting seat 43 is fixed to the left stirring blade 41 through the threaded hole of the left vertical stirring plate 31 with a bolt, and the right connecting seat 44 is fixed to the right stirring blade 42 through another threaded hole of the right vertical stirring plate 32 with another bolt, and a plurality of threaded holes are arranged on the left vertical stirring plate 31, and a plurality of another threaded holes are arranged on the right vertical stirring plate 32, so that the installation positions of the left stirring blade 41 and the right stirring blade 42 are adjustable, the height difference between the two stirring blades can be changed, and it can adapt to different mixed materials and make the materials stirred more evenly.

[0048] The stirring frame is also provided with a scraper 8, and the scraper 8 is arranged along the outer edge of the stirring frame; by arranging the scraper 8 on the stirring frame, the material on the surface of the inner cavity of the pot body can be scraped off, so that the material is mixed more fully and the material is stirred more evenly.

[0049] When in use, the lower end of the left vertical stirring plate 31 is connected to a left arc stirring plate, and the lower end of the right vertical stirring plate 32 is connected to a right arc stirring plate 52. The left arc stirring plate 51 and the right arc stirring plate 52 are both connected to the side wall of the circular tube. When the stirring frame stirs, the material at the bottom of the pot body cavity will also be stirred up, so that the material can fall from the inner cavity of the circular tube and rise along the outer side of the circular tube, which can improve the mixing effect of the material. A scraper 8 is arranged on the stirring frame to scrape the material on the surface of the pot body cavity, so that the material mixing is more sufficient and the material stirring is more uniform.

[0050] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and ratio of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), installation arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present utility model. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and is not only structurally equivalent but also an equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to various modifications that still fall within the scope of the appended claims.

[0051] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.

[0052] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.

[0053] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. An energy-saving emulsifier agitator based on a lifting force layout, comprising a reactor cover of an emulsifier, wherein a motor is provided on the reactor cover, wherein a transmission shaft is connected to the motor, and wherein the transmission shaft passes through the reactor cover, and wherein: It also includes a rotating disk structure connected to the lower end of the transmission shaft, called a connecting disk, wherein the rotation axis of the connecting disk coincides with the transmission shaft; A frame-shaped structure, called a stirring frame, is fixedly connected below the connecting disk, and the stirring frame is rotationally symmetrically distributed around the rotation axis of the connecting disk; The stirring frame includes two plates connected to the connecting plate above, which are called upper plates; The stirring frame includes two vertically arranged plates of the same shape and size, which are called vertical stirring plates. The two vertical stirring plates are divided into a left vertical stirring plate and a right vertical stirring plate. The two upper plates are fixedly connected to the left vertical stirring plate and the right vertical stirring plate respectively; The surface of the left vertical stirring plate facing the right vertical stirring plate is called the left inner surface; The right vertical stirring plate has a surface facing the left vertical stirring plate called the right inner surface; At least two stirring blades are arranged on the left inner side of the left vertical stirring plate, which are called left stirring blades. The length of the left stirring blades on the upper layer is shorter than that of the left stirring blades on the lower layer. At least two other stirring blades, called right stirring blades, are arranged on the right inner side surface of the right vertical stirring plate, and the length of the upper right stirring blade is shorter than that of the lower right stirring blade; The left stirring blade and the right stirring blade on the same layer are rotationally symmetrical around the rotation axis of the stirring frame; The angle between each of the left stirring blades and its rotation plane is 15° to 30°, and the height increases gradually from front to back along the rotation direction of the stirring frame; The angle between each right stirring blade and its rotation plane is 15° to 30°, and the height increases gradually from front to back along the rotation direction of the stirring frame; The distance between the left stirring blade and the right stirring blade on the same layer is 30-50 cm.

2. The energy-saving emulsifier agitator based on lifting force layout according to claim 1 is characterized in that: The lower end of the left vertical stirring plate is connected to a circular plate, which is called the left circular stirring plate; Another arc plate is connected to the lower end of the right vertical stirring plate, which is called the right arc stirring plate; The left arc stirring plate and the right arc stirring plate are rotationally symmetrical around the rotation axis of the connecting plate; A round tube is also provided at the bottom end of the stirring frame, and the rotation center of the round tube coincides with the rotation axis of the connecting plate and the transmission shaft; The left arc stirring plate and the right arc stirring plate are both connected to the side wall of the circular tube.

3. The energy-saving emulsifier agitator based on lifting force layout according to claim 2 is characterized in that: The left vertical stirring plate is provided with threaded holes arranged on the surface facing the rotation center of the stirring frame, the left stirring blade is provided with a plate structure connected with the left vertical stirring plate, called a left connecting seat, the left connecting seat is provided with a bolt for fixing the left connecting seat to the left vertical stirring plate, and the bolt is screwed into the threaded hole of the left vertical stirring plate to fix the left stirring blade; Another threaded hole is arranged on the surface of the right vertical stirring plate facing the rotation center of the stirring frame, and the right stirring blade is provided with a plate structure that connects with the vertical stirring plate, called a right connecting seat, and the right connecting seat is provided with another bolt that fixes the right connecting seat to the right vertical stirring plate. The other bolt is screwed into another threaded hole of the right vertical stirring plate to fix the right stirring blade.

4. The energy-saving emulsifier agitator based on lifting force layout according to claim 3 is characterized in that: The bottom surfaces of the two upper plates are both provided with ribs, the two ribs are fixedly connected to the connecting plates, and the two ribs are also fixedly connected to the left vertical stirring plate and the right vertical stirring plate respectively.

5. The energy-saving emulsifier agitator based on lifting force layout according to claim 4 is characterized in that: The length of the vertical stirring plate is 60-80 cm, and the width of the vertical stirring plate is 8-10 cm; The lengths of the upper left stirring blade and the upper right stirring blade are 15-20 cm, and the lengths of the lower left stirring blade and the lower right stirring blade are 25-35 cm.

6. The energy-saving emulsifier agitator based on lifting force layout according to claim 5 is characterized in that: The stirring frame is made of stainless steel.

7. The energy-saving emulsifier agitator based on lifting force layout according to claim 1 is characterized in that: A coupling connected to a connecting plate is arranged at the lower end of the motor transmission shaft, a through hole is arranged on the coupling, and a threaded fastener for fixing the coupling and the connecting plate is arranged on the connecting plate.

8. The energy-saving emulsifier agitator based on lifting force layout according to claim 1 is characterized in that: The stirring frame is also provided with a scraper, and the scraper is arranged along the outer edge of the stirring frame.