Reaction kettle with jacketed filter
By designing a circulating water system with jacketed filters and condenser tubes in the reactor, the problem of poor temperature reduction of raw materials after stirring and heating is solved, and effective cooling of raw materials and cylinders is achieved to ensure the safety of staff.
Patent Information
- Application Number
- CN202421653139.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-07-12
AI Technical Summary
The existing equipment is not effective in cooling the raw material temperature after stirring and heating, causing the cylinder to heat and become hot, which is dangerous to the staff.
A reactor with a jacketed filter is designed, and water is collected through the first water pump and entered the condensation tube for cooling. The second water pump circulates the cooled water back to the jacketed filter to achieve cooling of raw materials and cylinder.
Effectively cool down and stir the heated raw materials to prevent the cylinder from overheating and reduce damage to staff.
Smart Images

Figure CN222778088U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reaction kettles, in particular to a reaction kettle with a jacketed filter. Background Art
[0002] The broad understanding of butyl acrylate reactor is a stainless steel container for physical or chemical reactions. The structural design and parameter configuration of the container are carried out according to different process conditions.
[0003] After searching the Chinese patent with publication number CN219400147U, a reaction kettle is disclosed, wherein a plurality of support rods and a discharge port are installed on the lower surface of the barrel body, and a feed port is installed on the top of the barrel body, a motor is installed on the upper surface of the barrel body, and the output end of the motor passes through the inner top wall of the barrel body, the stirring structure includes a first rotating rod, a first stirring blade, a fixed sleeve, a second rotating rod and a second stirring blade, and the top end of the first rotating rod is installed on the output end of the motor, and the first stirring blade is sleeved on the outer surface of the first rotating rod.
[0004] Based on the above search and combined with the prior art, we found that:
[0005] Most of the existing devices do not effectively cool down the temperature of the raw materials after stirring and heating, and the raw materials are easily heated and scalded when passing through the cylinder, which may cause harm to the staff. Utility Model Content
[0006] In order to solve the above technical problems, the utility model proposes a reactor with a jacketed filter. The first water pump on the shell is started to collect water in the jacketed filter assembly, and then the water enters the condenser assembly for cooling, and then returns to the jacketed filter assembly through the second conduit on the second water pump, thereby realizing the circulation of the cooled water.
[0007] The technical solution for achieving the purpose of the utility model is: a reaction kettle with a jacketed filter, comprising a cylinder, a mounting plate is fixedly connected to the circumferential outer wall of the cylinder, a shell is fixedly connected to the top of the mounting plate, a first water pump is fixedly connected to one side of the shell, and further comprising;
[0008] A cooling mechanism, wherein the cooling mechanism is located on the cylinder;
[0009] The cooling mechanism includes a fixed groove in the cylinder, a jacket filter assembly is installed in the fixed groove, a water inlet hole and a water outlet hole are respectively opened in the fixed groove, the water inlet hole and the water outlet end of the first water pump are fixedly connected with a first conduit, the other side of the shell is fixedly connected to a second water pump, the water inlet end of the second water pump and the water outlet hole are fixedly connected with a second conduit, a condenser assembly is installed in the shell, and both ends of the condenser assembly are respectively connected with the first water pump and the second water pump.
[0010] In some embodiments, a motor is fixedly connected to the top of the cylinder, an output end of the motor is fixedly connected to an electric telescopic rod via a coupling, and a stirring assembly is installed at the bottom end of the electric telescopic rod.
[0011] In some embodiments, a fixing hole is opened on the top of the shell, and a water inlet pipe is fixedly connected in the fixing hole.
[0012] In some embodiments, a feed hole is opened on the top of the cylinder, and a feed pipe is fixedly connected to the feed hole.
[0013] In some embodiments, a discharge hole is opened at the bottom of the cylinder, a discharge pipe is fixedly connected to the discharge hole, and a control valve is installed on the discharge pipe.
[0014] In some embodiments, a plurality of connection columns are fixedly connected to the circumferential outer wall of the cylinder, and the bottom ends of the plurality of connection columns are fixedly connected to support blocks.
[0015] Compared with the prior art, the present invention has the following significant advantages:
[0016] When the utility model is used, raw materials are put into the cylinder from the feed pipe, and then the motor is started to drive the electric telescopic rod to rotate, driving the stirring assembly to stir the raw materials. The stirring height can be adjusted by the electric telescopic rod. When cooling the cylinder, the first water pump on the shell can be started to collect water in the jacket filter assembly, and then the water enters the condenser pipe assembly for cooling, and then returns to the jacket filter assembly through the second conduit on the second water pump, so as to realize the circulation of the cooled water, realize the cooling of the raw materials stirred and heated inside the cylinder, and cool the cylinder at the same time, so as to prevent the staff from touching and causing burns;
[0017] The invention solves the problem that most existing devices fail to effectively cool down the temperature of the raw materials after stirring and heating, and the raw materials are easily heated and scalded through the cylinder, which may cause harm to the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The utility model is further explained below in conjunction with the accompanying drawings and embodiments:
[0019] Figure 1 It is a schematic diagram of the overall three-dimensional structure provided by the utility model in one embodiment;
[0020] Figure 2 It is a schematic diagram of the overall three-dimensional structure from another perspective provided in one embodiment of the utility model;
[0021] Figure 3 It is a schematic diagram of an overall sectional three-dimensional structure provided in one embodiment of the utility model.
[0022] Description of reference numerals:
[0023] 1. Cylinder; 2. Mounting plate; 3. Casing; 4. First water pump; 5. First conduit; 6. Condenser assembly; 7. Second water pump; 8. Second conduit; 9. Jacket filter assembly; 10. Water inlet pipe; 11. Motor; 12. Electric telescopic rod; 13. Stirring assembly; 14. Feed pipe; 15. Discharge pipe; 16. Control valve; 17. Connecting column; 18. Support block. DETAILED DESCRIPTION
[0024] The utility model is described in detail below, and the technical solutions in the embodiments of the utility model are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] The utility model provides a reaction kettle with a jacketed filter through improvement. The technical solution of the utility model is:
[0026] like Figure 1-Figure 3 As shown, a reactor with a jacket filter comprises a cylinder 1, a mounting plate 2 is fixedly connected to the circumferential outer wall of the cylinder 1, a shell 3 is fixedly connected to the top of the mounting plate 2, a first water pump 4 is fixedly connected to one side of the shell 3, the shell 3 and the first water pump 4 are preferably fixed by bolts, which is convenient for disassembly during maintenance, and also comprises: a cooling mechanism, the cooling mechanism is located on the cylinder 1; the cooling mechanism comprises a fixing groove opened in the cylinder 1, a jacket filter assembly 9 is installed in the fixing groove, and water inlet holes are respectively opened in the fixing groove and a water outlet hole, the water inlet hole and the water outlet end of the first water pump 4 are fixedly connected with a first conduit 5, the other side of the shell 3 is fixedly connected with a second water pump 7, the water inlet end of the second water pump 7 and the water outlet hole are fixedly connected with a second conduit 8, a condenser tube assembly 6 is installed in the shell 3, and the two ends of the condenser tube assembly 6 are respectively connected with the first water pump 4 and the second water pump 7; through the setting of the cooling mechanism, the raw materials stirred and heated inside the cylinder 1 are cooled, and the cylinder 1 is cooled at the same time to prevent the staff from touching and causing burns.
[0027] like Figure 1 and Figure 3 As shown, in one embodiment, the cylinder 1 and the motor 11 are preferably fixed by bolts, which are convenient for disassembly during maintenance. The top of the cylinder 1 is fixedly connected to the motor 11, and the output end of the motor 11 is fixedly connected to the electric telescopic rod 12 through a coupling. The bottom end of the electric telescopic rod 12 is installed with a stirring assembly 13; through the setting of the stirring assembly 13, stirring and heating of the raw materials inside the cylinder 1 is achieved.
[0028] like Figure 2 As shown, in one embodiment, a fixing hole is opened on the top of the shell 3, and a water inlet pipe 10 is fixedly connected in the fixing hole; through the setting of the water inlet pipe 10, water is injected into the shell 3 to ensure the operation of the device.
[0029] like Figure 1 As shown, in one embodiment, a feed hole is opened at the top of the cylinder 1, and a feed pipe 14 is fixedly connected to the feed hole; through the provision of the feed pipe 14, feeding into the cylinder 1 is achieved.
[0030] like Figure 2 As shown, in one embodiment, a discharge hole is opened at the bottom of the cylinder 1, a discharge pipe 15 is fixedly connected to the discharge hole, and a control valve 16 is installed on the discharge pipe 15; through the arrangement of the discharge pipe 15 and the control valve 16, it is possible to discharge the raw materials that have been stirred inside the cylinder 1.
[0031] like Figure 1 As shown, in one embodiment, the cylinder 1 and the connecting column 17 are preferably fixed by welding to facilitate improving the structural stability between the two. A plurality of connecting columns 17 are fixedly connected to the circumferential outer wall of the cylinder 1, and the bottom ends of the plurality of connecting columns 17 are fixedly connected to support blocks 18; by setting the connecting columns 17 and the support blocks 18, support for the cylinder 1 is achieved.
[0032] The specific working method is: when in use, the raw materials are put into the interior of the cylinder 1 from the feed pipe 14, and then the motor 11 is started to drive the electric telescopic rod 12 to rotate, and the stirring assembly 13 is driven to stir the raw materials. The stirring height can be adjusted by the electric telescopic rod 12. When cooling the cylinder 1, the first water pump 4 on the outer shell 3 can be started to collect the water in the jacket filter assembly 9, and then enter the condenser assembly 6 for cooling, and then return to the jacket filter assembly 9 through the second conduit 8 on the second water pump 7, so as to realize the circulation of the cooled water, realize the cooling of the raw materials stirred and heated inside the cylinder 1, and cool the cylinder 1 at the same time to prevent the staff from touching and causing burns.
[0033] The technical means disclosed in the utility model are not limited to the technical means disclosed in the above technical means, but also include technical solutions composed of equivalent replacement of the above technical features. Matters not covered in the utility model belong to the common knowledge of those skilled in the art.
Claims
1. A reactor with a jacketed filter, comprising a cylinder (1), a mounting plate (2) fixedly connected to the circumferential outer wall of the cylinder (1), a housing (3) fixedly connected to the top of the mounting plate (2), and a first water pump (4) fixedly connected to one side of the housing (3), characterized in that: Also includes; A cooling mechanism, wherein the cooling mechanism is located on the cylinder (1); The cooling mechanism comprises a fixed groove in a cylinder (1), a jacket filter assembly (9) is installed in the fixed groove, a water inlet hole and a water outlet hole are respectively opened in the fixed groove, the water inlet hole and the water outlet end of the first water pump (4) are fixedly connected to a first conduit (5), the other side of the outer shell (3) is fixedly connected to a second water pump (7), the water inlet end of the second water pump (7) and the water outlet hole are fixedly connected to a second conduit (8), a condenser assembly (6) is installed in the outer shell (3), and the two ends of the condenser assembly (6) are respectively connected to the first water pump (4) and the second water pump (7).
2. A reactor with a jacketed filter according to claim 1, characterized in that: The top of the cylinder (1) is fixedly connected to a motor (11), the output end of the motor (11) is fixedly connected to an electric telescopic rod (12) via a coupling, and a stirring assembly (13) is installed at the bottom end of the electric telescopic rod (12).
3. The reactor with a jacketed filter according to claim 1, characterized in that: A fixing hole is provided on the top of the housing (3), and a water inlet pipe (10) is fixedly connected in the fixing hole.
4. The reactor with a jacketed filter according to claim 1, characterized in that: A feed hole is provided at the top of the cylinder (1), and a feed pipe (14) is fixedly connected to the feed hole.
5. The reactor with a jacketed filter according to claim 1, characterized in that: The bottom of the cylinder (1) is provided with a discharge hole, a discharge pipe (15) is fixedly connected to the discharge hole, and a control valve (16) is installed on the discharge pipe (15).
6. The reactor with a jacketed filter according to claim 1, characterized in that: A plurality of connection columns (17) are fixedly connected to the circumferential outer wall of the cylinder (1), and the bottom ends of the plurality of connection columns (17) are all fixedly connected to support blocks (18).
Citation Information
Patent Citations
Reaction kettle
CN219400147U