Unqualified product removing equipment for battery shell processing
By designing a non-qualified product removal equipment for battery housing processing, and using vacuum detection and automation to eliminate non-qualified products, the problems of inefficiency and risk of missed inspection of traditional manual inspection methods are solved, and efficient automatic airtight detection and guarantee of pass rate are achieved.
Patent Information
- Application Number
- CN202420429981.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-06
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-03-06
AI Technical Summary
Traditional manual inspection methods are inefficient on high-speed production lines, and there is a risk of missed inspection and detection errors, and it is impossible to ensure the pass rate of battery housing processing.
Design a equipment for removing unqualified products for battery shell processing, including battery shell quality inspection lower mold seat, airtightness detection boss, vacuum pump, vacuum suction nozzle, vacuum sensor and automatic transmission device, and eliminate unqualified products through vacuum detection and automation.
It realizes automatic airtight detection and automatic removal of unqualified products, improves processing efficiency, avoids the risks of missed inspection and detection errors, and ensures the pass rate of battery housing processing.
Smart Images

Figure CN222778434U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery shell processing, in particular to a device for removing defective products used in battery shell processing. Background Art
[0002] With the popularity of electric vehicles, portable electronic devices, etc., lithium batteries have become increasingly important as an efficient energy storage solution. However, the safety of lithium batteries is directly related to the reliability of the products used and the safety of users. The airtightness defects of the shell may cause the battery performance to decline and even cause safety problems. The traditional manual inspection method is inefficient on high-speed production lines and has the risk of missed inspections and inspection errors. It cannot guarantee the qualified rate of battery shell processing.
[0003] Therefore, it is necessary to design a defective product rejection device for battery shell processing to solve the above-mentioned problems. Utility Model Content
[0004] The purpose of the utility model is to provide a defective product rejection device for battery shell processing to ensure the qualified rate of battery shell processing, thereby solving the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A defective product rejection device for battery shell processing comprises a battery shell quality inspection lower die seat, a classification activity cavity is penetrated through the inner center of the battery shell quality inspection lower die seat, an airtightness detection boss is movably installed inside the classification activity cavity through an electric rotating rod, an unqualified material discharge channel and a qualified material discharge channel are fixedly installed on the front and rear sides of the airtightness detection boss respectively, and automatic conveying devices are movably installed at the bottom of the unqualified material discharge channel and the qualified material discharge channel.
[0007] As a preferred solution of the utility model, a vacuum nozzle and a vacuum sensor are fixedly installed on the top surface of the airtightness detection boss, a vacuum pump is fixedly installed inside the airtightness detection boss, and the vacuum nozzle and the vacuum pump are connected through an air path, a PLC control system box is fixedly installed on one side of the battery shell quality inspection lower mold base, and the electric rotating rod, vacuum sensor, vacuum pump and PLC control system box are electrically connected.
[0008] As a preferred solution of the utility model, a first electric telescopic cylinder is embedded and installed on both sides of the airtightness detection boss near the inside of the lower mold base for quality inspection of the battery shell, and a locking buckle is movably installed at one end of the first electric telescopic cylinder near the airtightness detection boss, and edge sealing pads are pasted and installed around the top surface of the airtightness detection boss, and corresponding locking grooves are provided on both sides of the airtightness detection boss near the locking buckle.
[0009] As a preferred solution of the utility model, the top surface of the battery shell quality inspection lower mold base is fixedly installed with a battery shell quality inspection upper mold base through a column, and a battery shell positioning fixture is movably installed at the center of the top surface of the airtightness detection boss between the battery shell quality inspection upper mold base and the battery shell quality inspection lower mold base through a second electric telescopic cylinder.
[0010] As a preferred solution of the utility model, bearing rings are fixedly installed on both sides of the airtightness detection boss near the electric rotating rod, balls are movably installed around the inner wall of the bearing ring, and the electric rotating rod passes through the inner center of the bearing ring.
[0011] Beneficial effect: In view of the low efficiency of traditional manual inspection methods in the prior art on high-speed production lines, and the risk of missed inspections and detection errors, and the inability to ensure the qualified rate of battery shell processing, in the utility model, a vacuum pump is set up to work, and a vacuum nozzle is used to vacuum the inside of the battery shell placed on the top surface of the airtightness detection boss. At the same time, the vacuum sensor detects the vacuum environment and can maintain the vacuum state for a certain period of time, indicating that the airtightness of the battery shell is good and has no defects. At this time, the electric rotating rod rotates to the side close to the qualified discharge channel, and the battery shell that has completed the inspection will pass through the qualified discharge channel and fall into the automatic conveying device to enter the next processing step. If the vacuum state cannot be maintained for a certain period of time, the electric rotating rod rotates to the side close to the unqualified discharge channel for removal, and returns using the automatic conveying device. The automatic airtightness detection removes the unqualified battery shells, thereby improving the processing efficiency, avoiding the risk of missed inspections and detection errors, and ensuring the qualified rate of battery shell processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a three-dimensional external diagram of the utility model.
[0013] Figure 2 This is the overall plan internal diagram of the utility model.
[0014] Figure 3 It is a plan internal view of the airtightness detection boss in the utility model.
[0015] Figure 4 It is a partial enlarged view of A in the present utility model.
[0016] In the figure: 1. Battery shell quality inspection lower die base; 11. PLC control system box; 12. First electric telescopic cylinder; 13. Locking buckle; 14. Support frame; 15. Column; 16. Battery shell quality inspection upper die base; 17. Second electric telescopic cylinder; 18. Battery shell positioning fixture; 2. Classification activity chamber; 3. Electric rotating rod; 4. Air tightness detection boss; 41. Vacuum nozzle; 42. Vacuum sensor; 43. Vacuum pump; 44. Edge sealing pad; 45. Locking groove; 46. Bearing ring; 47. Ball; 5. Unqualified discharge channel; 6. Qualified discharge channel; 7. Automatic conveying device. DETAILED DESCRIPTION
[0017] See also Figure 1-4 The utility model provides a technical solution: a defective product rejection device for battery shell processing, comprising a battery shell quality inspection lower die base 1, a classification activity cavity 2 is penetrated through the inner center of the battery shell quality inspection lower die base 1, an airtightness detection boss 4 is movably installed inside the classification activity cavity 2 through an electric rotating rod 3, an unqualified material discharge channel 5 and a qualified material discharge channel 6 are respectively fixedly installed on the front and rear sides of the airtightness detection boss 4, and an automatic conveying device 7 is movably installed at the bottom of the unqualified material discharge channel 5 and the qualified material discharge channel 6.
[0018] Specifically, a vacuum nozzle 41 and a vacuum sensor 42 are fixedly installed on the top surface of the airtightness detection boss 4, a vacuum pump 43 is fixedly installed inside the airtightness detection boss 4, and the vacuum nozzle 41 and the vacuum pump 43 are connected through an air path, a PLC control system box 11 is fixedly installed on one side of the battery shell quality inspection lower mold base 1, and the electric rotating rod 3, the vacuum sensor 42, the vacuum pump 43 and the PLC control system box 11 are electrically connected, and the vacuum pump 43 works, and the vacuum nozzle 41 is used to vacuum the inside of the battery shell placed on the top surface of the airtightness detection boss 4, and the vacuum sensor 42 is used to vacuum the vacuum environment. If the battery shell is tested and can be kept in a vacuum state for a certain period of time, it means that the airtightness of the battery shell is good and there are no defects. At this time, the electric rotating rod 3 rotates toward the side close to the qualified discharge channel 6, and the battery shell that has completed the test will pass through the qualified discharge channel 6 and fall into the automatic conveying device 7 to enter the next processing step. If it cannot be kept in a vacuum state for a certain period of time, the electric rotating rod 3 rotates toward the side close to the unqualified discharge channel 5 to be removed, and the automatic conveying device 7 is used to return. The unqualified battery shell is automatically tested for airtightness to remove it, thereby improving the processing efficiency, avoiding the risk of missed inspection and detection errors, and ensuring the qualified rate of battery shell processing.
[0019] Preferably, the first electric telescopic cylinder 12 is embedded and installed on both sides of the airtightness detection boss 4 inside the battery shell quality inspection lower mold base 1, and a locking buckle 13 is movably installed on one end of the first electric telescopic cylinder 12 near the airtightness detection boss 4. Edge sealing rubber pads 44 are pasted and installed around the top surface of the airtightness detection boss 4, and matching locking grooves 45 are provided on both sides of the airtightness detection boss 4 near the locking buckles 13. When the airtightness detection boss 4 is in a horizontal state, the locking buckles 13 enter into the locking grooves 45 under the action of the first electric telescopic cylinder 12, so that the airtightness detection boss 4 can be positioned to ensure the stability and reliability of the airtightness detection boss 4 during the detection process. At the same time, the edge sealing rubber pad 44 can ensure the sealing of the airtightness detection boss 4 during the detection process to prevent leakage from affecting the qualified rate.
[0020] Preferably, a battery shell quality inspection upper mold base 16 is fixedly installed on the top surface of the battery shell quality inspection lower mold base 1 through a column 15, and a battery shell quality inspection upper mold base 16 and a battery shell quality inspection lower mold base 1 are movably installed at the center of the top surface of the airtightness detection boss 4 between the battery shell quality inspection upper mold base 16 and the battery shell quality inspection lower mold base 1 through a second electric telescopic cylinder 17. During the inspection, the battery shell positioning clamp 18 clamps the battery shell located on the top surface of the airtightness detection boss 4 under the action of the second electric telescopic cylinder 17, and can be released otherwise, and has an automatic clamping function.
[0021] Preferably, bearing rings 46 are fixedly installed on both sides of the airtightness detection boss 4 near the electric rotating rod 3, and balls 47 are movably installed around the inner wall of the bearing ring 46, and the electric rotating rod 3 passes through the inner center of the bearing ring 46. Under the action of the bearing ring 46, the electric rotating rod 3 is more stable and reliable, and under the lubrication of the balls 47, the electric rotating rod 3 rotates more smoothly.
[0022] In summary, the utility model can automatically detect airtightness and remove unqualified battery shells, improve processing efficiency, avoid the risks of missed detection and detection errors, and ensure the qualified rate of battery shell processing.
Claims
1. A device for rejecting defective products for processing battery shells, comprising a battery shell quality inspection lower die seat (1), characterized in that: A classification activity cavity (2) is provided through the center of the interior of the battery shell quality inspection lower mold base (1); an airtightness detection boss (4) is movably mounted inside the classification activity cavity (2) via an electric rotating rod (3); an unqualified discharge channel (5) and a qualified discharge channel (6) are fixedly mounted on the front and rear sides of the airtightness detection boss (4), respectively; and automatic conveying devices (7) are movably mounted at the bottom of the unqualified discharge channel (5) and the qualified discharge channel (6); A vacuum nozzle (41) and a vacuum sensor (42) are fixedly mounted on the top surface of the airtightness detection boss (4), a vacuum pump (43) is fixedly mounted inside the airtightness detection boss (4), and the vacuum nozzle (41) and the vacuum pump (43) are connected via an air path, a PLC control system box (11) is fixedly mounted on one side of the battery shell quality inspection lower die base (1), and the electric rotating rod (3), the vacuum sensor (42), the vacuum pump (43) and the PLC control system box (11) are electrically connected.
2. The device for removing defective products from battery shells according to claim 1, characterized in that: A first electric telescopic cylinder (12) is embedded and installed on both sides of the inner part of the battery shell quality inspection lower mold base (1) near the airtightness detection boss (4); a locking buckle (13) is movably installed at one end of the first electric telescopic cylinder (12) near the airtightness detection boss (4); edge sealing rubber pads (44) are glued and installed around the top surface of the airtightness detection boss (4); and matching locking grooves (45) are provided on both sides of the airtightness detection boss (4) near the locking buckle (13).
3. The device for removing defective products from battery shells according to claim 2, characterized in that: A battery shell quality inspection upper mold base (16) is fixedly mounted on the top surface of the battery shell quality inspection lower mold base (1) via a column (15), and a battery shell casing positioning fixture (18) is movably mounted at the center of the top surface of the airtightness detection boss (4) between the battery shell quality inspection upper mold base (16) and the battery shell quality inspection lower mold base (1) via a second electric telescopic cylinder (17).
4. The device for removing defective products from battery shells according to claim 3, characterized in that: Bearing rings (46) are fixedly mounted on both sides of the airtightness detection boss (4) near the electric rotating rod (3), balls (47) are movably mounted around the inner wall of the bearing ring (46), and the electric rotating rod (3) passes through the inner center of the bearing ring (46).