Feeding and uncoiling system for pickling workshop
By designing a pickling workshop loading and uncoiling system including a fixed mechanism and a mobile mechanism, the problem that the loading trolley cannot fix the steel coils is solved, and the stable transportation and automatic loading of the steel coils are achieved, which improves safety and work efficiency.
Patent Information
- Application Number
- CN202421590805.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-07-08
AI Technical Summary
In the existing pickling workshop loading and uncoiling system, the loading truck cannot fix the placed steel coils, causing the steel coils to shake, displace or fall during transportation, posing a major safety hazard.
A loading and unwinding system including a base, an unwinding machine, a fixed mechanism and a moving mechanism is designed. The fixing mechanism realizes the limit fixation of the steel coil through components such as slide rails, loading trucks, loading plates, springs and fixing rods; the moving mechanism realizes the automatic movement of the loading trucks and the automatic loading of the steel coils through hydraulic cylinders and gear block systems.
It effectively prevents the steel coil from falling during transportation, improves transportation stability, reduces safety hazards, and realizes automatic loading, improving work efficiency.
Smart Images

Figure CN222778632U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of steel coil uncoiling, in particular to a material loading and uncoiling system in a pickling workshop. Background Art
[0002] Steel pipe is a kind of steel made by uncoiling and curling steel strips, which is widely used in transportation pipelines, engineering structures, thermal equipment and other fields. Uncoiling machines are required to uncoil steel strips.
[0003] A search of CN205087638U2 disclosed a pickling workshop loading and unwinding system, which changed the original single operation box control to a handheld remote control operation. The operator can operate in a more intuitive and safe position when transporting and loading materials, thereby improving work efficiency and avoiding the occurrence of unsafe accidents.
[0004] The loading trolley in the unwinding system cannot fix and limit the placed steel coils, so the steel coils will shake, shift and limit during transportation, or fall off the loading trolley, which will pose a great safety hazard.
[0005] In view of this, the present utility model is proposed. Utility Model Content
[0006] In order to solve the above technical problems that the loading trolley in the unwinding system cannot fix and limit the placed steel coils, so that the steel coils will shake, shift and limit during transportation, or fall on the loading trolley, which will cause great safety hazards, the basic concept of the technical solution adopted by the utility model is:
[0007] A pickling workshop loading and unwinding system comprises a base;
[0008] The uncoiler is fixedly connected to the bottom of the base, the top of the base is provided with a fixing mechanism, one side of the fixing mechanism is provided with a moving mechanism, and the fixing mechanism includes a slide rail provided at the top of the base:
[0009] The inner wall of the slide rail is slidingly provided with a loading trolley, and the bottom end of the loading trolley is fixedly connected to a fixing sleeve, the inner wall of the fixing sleeve is fixedly connected to the sliding sleeve, the bottom end of the inner wall of the sliding sleeve is fixedly connected to a first spring, the first spring is fixedly connected to a supporting slide rod at one end away from the bottom of the inner wall of the sliding sleeve, the outer wall of the supporting slide rod is slidably connected to the inner wall of the sliding sleeve, and the end of the supporting slide rod away from the first spring is fixedly connected to a loading plate, a sliding hole is opened on the outer wall of the loading trolley, the inner wall of the sliding hole is fixedly connected to a second spring, the second spring is fixedly connected to a fixing rod at one end away from the inner wall of the sliding hole, and the bottom end of the loading trolley is fixedly connected to a hydraulic cylinder.
[0010] As a preferred embodiment of the utility model, the moving mechanism includes a fixed plate fixedly connected to the bottom end of the loading cart, the outer wall of the fixed plate is fixedly connected to a motor, the output end of the motor is fixedly connected to a rotating rod, the end of the rotating rod away from the motor is fixedly connected to a gear, the top of the base is fixedly connected to a gear block, and the gear is meshed with the gear block.
[0011] As a preferred embodiment of the utility model, a circular arc groove is provided at the top of the loading plate, and there are two fixing rods, which are distributed on the left and right sides of the loading vehicle in a left-right symmetrical structure.
[0012] As a preferred embodiment of the utility model, a slope is provided at the bottom end of the fixing rod, and the outer wall of the fixing rod fits snugly with the inner wall of the sliding hole provided on the outer wall of the loading vehicle.
[0013] As a preferred embodiment of the utility model, the number of the hydraulic cylinders is two, and they are symmetrically distributed on the left and right sides of the bottom end of the loading trolley, and the inner wall of the slide rail fits snugly with the outer wall of the roller of the loading trolley.
[0014] As a preferred implementation of the utility model, there are several tooth blocks, and the tooth blocks are evenly and equidistantly distributed on the top of the base.
[0015] As a preferred embodiment of the utility model, a through hole is opened at the top of the feeding car, the supporting slide bar passes through the through hole, and the inner wall of the sliding sleeve fits closely with the outer wall of the supporting slide bar.
[0016] Compared with the prior art, the utility model has the following beneficial effects:
[0017] The utility model can support and move the steel coil by the loading trolley, and can limit the movement of the loading trolley by the slide rail, so that the steel coil can be placed on the loading plate, and the weight of the steel coil will drive the loading plate to move downward, and when the loading plate moves downward, the supporting slide bar can be driven to move downward on the inner wall of the sliding sleeve, and the first spring can be squeezed and compressed during the downward movement of the supporting slide bar. At this time, the loading plate will be separated from the limiting role of the fixing rods on the left and right outer walls when it moves downward, so that the second spring can rebound and reset, and then pull the fixing rod to move to the middle position, and then make the fixing rod inserted into the center hole of the steel coil, so as to limit and fix the steel coil, so as to prevent the steel coil from falling onto the loading trolley during transportation and loading, causing safety hazards.
[0018] According to the utility model, when the steel coil is loaded, the motor can be started, and the output end thereof will drive the rotating rod to rotate, and when the rotating rod rotates, the gear can be driven to rotate, and when the gear rotates, it can mesh and rotate with the tooth block, thereby moving along the direction of the tooth block, and thus the loading vehicle can be driven to move, so that the movement and loading can be completed without manual intervention in the whole process.
[0019] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In the attached picture:
[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the top plan view of the structure of the utility model;
[0023] Figure 3 This is a schematic diagram of the separated cross-sectional structure of the fixing mechanism of the utility model;
[0024] Figure 4 It is a schematic diagram of the structure of the mobile mechanism of the utility model.
[0025] In the figure: 1, base; 2, uncoiler; 31, fixing mechanism; 311, slide rail; 312, loading car; 313, fixing sleeve; 314, slide sleeve; 315, first spring; 316, supporting slide rod; 317, loading plate; 318, second spring; 319, fixing rod; 3110, hydraulic cylinder; 32, moving mechanism; 321, fixing plate; 322, motor; 323, rotating rod; 324, gear; 325, gear block. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. The following embodiments are used to illustrate the utility model.
[0027] like Figures 1 to 4As shown, a pickling workshop loading and unwinding system comprises a base 1, an unwinding machine 2 fixedly connected to the bottom end of the base 1, a fixing mechanism 31 is arranged at the top end of the base 1, a moving mechanism 32 is arranged at one side of the fixing mechanism 31, the fixing mechanism 31 comprises a slide rail 311 opened at the top end of the base 1, a loading vehicle 312 is slidingly arranged on the inner wall of the slide rail 311, a fixing sleeve 313 is fixedly connected to the bottom end of the loading vehicle 312, a sliding sleeve 314 is fixedly connected to the inner wall of the fixing sleeve 313, a first spring 315 is fixedly connected to the bottom end of the inner wall of the sliding sleeve 314, and one end of the first spring 315 is fixedly connected to the bottom end of the inner wall of the sliding sleeve 314. A support slide rod 316 is fixedly connected, a through hole is opened at the top of the loading trolley 312, the support slide rod 316 passes through the through hole, the inner wall of the sliding sleeve 314 fits well with the outer wall of the support slide rod 316, the outer wall of the support slide rod 316 is slidably connected to the inner wall of the sliding sleeve 314, the support slide rod 316 is fixedly connected to the loading plate 317 at one end away from the first spring 315, a sliding hole is opened on the outer wall of the loading trolley 312, the inner wall of the sliding hole is fixedly connected to the second spring 318, the second spring 318 is fixedly connected to the fixing rod 319 at one end away from the inner wall of the sliding hole, and the bottom of the loading trolley 312 is fixedly connected to the hydraulic cylinder 3110.
[0028] Furthermore, an arc groove is provided at the top of the loading plate 317, and there are two fixing rods 319. The fixing rods 319 are distributed on the left and right sides of the loading car 312 in a left-right symmetrical structure. The steel coil can be placed in a close fit through the arc groove, thereby improving the stability of the steel coil on the loading plate 317. The left and right holes of the steel coil can be inserted and fixed by the fixing rods 319 on the left and right sides, thereby further improving the transportation stability of the steel coil.
[0029] Furthermore, a slope is provided at the bottom end of the fixing rod 319, and the outer wall of the fixing rod 319 fits closely with the inner wall of the sliding hole provided on the outer wall of the loading trolley 312. Through the provided slope, the fixing rod 319 can be squeezed when the loading plate 317 moves downward, so that the fixing rod 319 can pass over the loading plate 317 and fit into its outer wall, so as to facilitate the fixing of the steel coil for the next loading.
[0030] Furthermore, there are two hydraulic cylinders 3110, which are symmetrically distributed on the left and right sides of the bottom end of the loading trolley 312. The inner wall of the slide rail 311 fits snugly with the outer wall of the roller of the loading trolley 312, so that the left and right sides of the loading trolley 312 can be supported simultaneously, thereby improving the stability of the loading trolley 312 during the up and down movement. At the same time, the roller and the inner wall of the slide rail 311 fit snugly with each other, which can ensure the stability of the loading trolley 312 during the movement.
[0031] The moving mechanism 32 includes a fixed plate 321 fixedly connected to the bottom end of the loading trolley 312, the outer wall of the fixed plate 321 is fixedly connected to a motor 322, the output end of the motor 322 is fixedly connected to a rotating rod 323, the end of the rotating rod 323 away from the motor 322 is fixedly connected to a gear 324, and the top of the base 1 is fixedly connected to a tooth block 325, and the gear 324 is meshed with the tooth block 325.
[0032] Furthermore, there are several tooth blocks 325, which are evenly and equidistantly distributed on the top of the base 1, so that when the gear 324 rotates, it can move forward or backward along the direction of the tooth block 325, thereby driving the loading car 312 to move left and right.
[0033] The implementation principle of a pickling workshop loading and uncoiling system of the present embodiment is as follows: the steel coil can be supported and moved by the loading trolley 312, and the loading trolley 312 can be limited and moved by the slide rail 311, and the steel coil is placed on the loading plate 317. The weight of the steel coil will drive the loading plate 317 to move downward. When the loading plate 317 moves downward, it can drive the supporting slide bar 316 to move downward on the inner wall of the sliding sleeve 314. In the process of the supporting slide bar 316 moving downward, the first spring 315 can be squeezed and compressed. At this time, the loading plate 317, which is attached to the outer walls on the left and right sides thereof, will be separated from the limiting effect of the attachment thereto when moving downward, so that the second spring 318 can rebound and reset, and then pull the fixing rod 319 to move to the middle position, and then insert the fixing rod 319 into the center hole of the steel coil, so that the The steel coil is limited and fixed. When the loading trolley 312 moves to the position of the uncoiler 2, the hydraulic cylinder 3110 is started, and its output end will extend downward and then lift the loading trolley 312 until the central hole of the steel coil is moved to a position parallel to the uncoiler 2. The loading trolley 312 is then moved to continue moving, and the steel coil is inserted into the uncoiler 2. The inner wall of the steel coil is supported and fixed by the uncoiler 2. The hydraulic cylinder 3110 is then started to retract, driving the loading trolley 312 to reset. In the process of moving downward, the inclined surface at the bottom end of the fixing rod 319 will be squeezed by the top of the loading plate 317, thereby moving to the left and right sides until the outer wall of the loading plate 317 is again fitted and limited to the outer wall of the fixing rod 319. In this way, the steel coil can be fixed and limited to prevent the steel coil from falling onto the loading trolley 312 during transportation and loading, causing a safety hazard.
[0034] When the steel coil is loaded, the motor 322 can be started, and its output end will drive the rotating rod 323 to rotate. When the rotating rod 323 rotates, it can drive the gear 324 to rotate. When the gear 324 rotates, it can mesh and rotate with the tooth block 325, thereby moving along the direction of the tooth block 325, which can drive the loading car 312 to move, so that the movement and loading can be completed without human intervention in the whole process.
Claims
1. A pickling workshop loading and unwinding system, comprising a base (1); The unwinding machine (2) is fixedly connected to the bottom end of the base (1), characterized in that: A fixing mechanism (31) is disposed at the top of the base (1), a moving mechanism (32) is disposed on one side of the fixing mechanism (31), and the fixing mechanism (31) comprises a slide rail (311) disposed at the top of the base (1): A loading trolley (312) is slidably arranged on the inner wall of the slide rail (311); a fixing sleeve (313) is fixedly connected to the bottom end of the loading trolley (312); a sliding sleeve (314) is fixedly connected to the inner wall of the fixing sleeve (313); a first spring (315) is fixedly connected to the bottom end of the inner wall of the sliding sleeve (314); an end of the first spring (315) away from the bottom end of the inner wall of the sliding sleeve (314) is fixedly connected to a supporting slide rod (316); and the supporting slide rod (316) is fixedly connected to the inner wall of the sliding sleeve (314). 6) The outer wall is slidably connected to the inner wall of the sliding sleeve (314); the end of the supporting sliding rod (316) away from the first spring (315) is fixedly connected to the loading plate (317); the outer wall of the loading trolley (312) is provided with a sliding hole; the inner wall of the sliding hole is fixedly connected to the second spring (318); the end of the second spring (318) away from the inner wall of the sliding hole is fixedly connected to the fixing rod (319); the bottom end of the loading trolley (312) is fixedly connected to the hydraulic cylinder (3110).
2. A pickling workshop loading and unwinding system according to claim 1, characterized in that: The moving mechanism (32) comprises a fixed plate (321) fixedly connected to the bottom end of the loading vehicle (312); a motor (322) is fixedly connected to the outer wall of the fixed plate (321); a rotating rod (323) is fixedly connected to the output end of the motor (322); a gear (324) is fixedly connected to the end of the rotating rod (323) away from the motor (322); a gear block (325) is fixedly connected to the top end of the base (1); and the gear (324) is meshed with the gear block (325).
3. A pickling workshop loading and unwinding system according to claim 1, characterized in that: The top of the loading plate (317) is provided with an arc groove, and there are two fixing rods (319). The fixing rods (319) are distributed on the left and right sides of the loading vehicle (312) in a left-right symmetrical structure.
4. A pickling workshop loading and unwinding system according to claim 1, characterized in that: The bottom end of the fixing rod (319) is provided with an inclined surface, and the outer wall of the fixing rod (319) fits snugly with the inner wall of the sliding hole provided on the outer wall of the loading vehicle (312).
5. A pickling workshop loading and unwinding system according to claim 1, characterized in that: There are two hydraulic cylinders (3110) which are symmetrically distributed on the left and right sides of the bottom of the loading vehicle (312). The inner wall of the slide rail (311) fits snugly with the outer wall of the roller of the loading vehicle (312).
6. A pickling workshop loading and unwinding system according to claim 2, characterized in that: There are a plurality of tooth blocks (325), and the tooth blocks (325) are evenly and equidistantly distributed on the top of the base (1).
7. A pickling workshop loading and unwinding system according to claim 1, characterized in that: A through hole is provided at the top of the loading trolley (312), and the supporting slide bar (316) passes through the through hole. The inner wall of the sliding sleeve (314) fits snugly with the outer wall of the supporting slide bar (316).
Citation Information
Patent Citations
Pickling workshop material loading system of opening a book
CN205087638U