Hydraulic sizing clamp for auxiliary frame blank

Abstract

The utility model relates to the technical field of shape correcting clamps, in particular to an auxiliary frame blank hydraulic shape correcting clamp which comprises a main body mechanism, a functional mechanism, a detection mechanism and a fixing mechanism, the functional mechanism is located at the top end of the main body mechanism, the detection mechanism is located at the top end of the main body mechanism, and the fixing mechanism is located at the top end of the main body mechanism. Products are fixed through the first oil cylinder pressing plate, the second oil cylinder pressing plate and the third oil cylinder pressing plate which are fixedly installed at the top end of the high-strength working table top, and the first product detection ring and the second product detection ring are compared to detect the defects of the products. Then the first oil cylinder ejection, the second oil cylinder ejection and the third oil cylinder ejection are driven by a hydraulic device so as to hammer and shape the defect, the whole equipment is made of carbon steel, the high-strength working table top is fixed to the top end of the supporting base through bolts, the high-strength working table top can be detached by taking down the bolts, and later maintenance and platform replacement are facilitated.

Description

Technical Field

[0001] The utility model relates to the technical field of shape correction fixtures, in particular to a hydraulic shape correction fixture for a sub-frame blank. Background Art

[0002] The subframe can be regarded as the skeleton of the front and rear axles, and is a component of the front and rear axles. The subframe is not a complete frame, but a bracket that supports the front and rear axles and suspension, so that the axles and suspension are connected to the "main frame" through it, and it is customarily called the "subframe". The function of the subframe is to block vibration and noise and reduce their direct entry into the car compartment, so it mostly appears on luxury cars and off-road vehicles, and some cars also install subframes for the engine. The traditional load-bearing body without a subframe has its suspension directly connected to the body steel plate. Therefore, the suspension rocker arm mechanism of the front and rear axles is a loose part, not an assembly. After the birth of the subframe, the front and rear suspensions can be assembled on the subframe first to form an axle assembly, and then this assembly can be installed on the body together. New energy is the main trend of transformation and upgrading of the global automotive industry and green development, and it is also a strategic choice for the leapfrog development of my country's automotive industry. Lightweighting the chassis is an inevitable choice for energy conservation and emission reduction. However, during the casting, placement and subsequent heat treatment of the integral aluminum alloy chassis casting, the overall frame is very easy to deform, and the deformation trend of each part is inconsistent, which makes detection and identification extremely difficult. After the flow to the machining process, the deformed products have thin bushing hole walls, skewed holes, and processing without light, which affects the processing efficiency and wastes processing costs. Through structural analysis, the deformed parts are found, and then the telescopic movement of the hydraulic cylinder is used to correct the deformed parts of the overall frame. At this stage, there is no recognized and effective aluminum alloy chassis subframe correction process in the industry. Some use wooden hammers to press the parts, some use screw tensioning mechanisms to press the deformed parts, and some use hydraulic cylinders to correct them.

[0003] As disclosed in the authorization announcement number CN220739084U, a subframe correction and detection fixture is disclosed, wherein the support clamping mechanism includes a support column (4) and a fixed platform (5), a pressure plate (6) is arranged on the top of the fixed platform (5), and the pressure plate (6) is located above the support column (4), the support column (4) and the fixed platform (5) are respectively mounted on a base plate (1), a group of side blocks (2) are mounted on the base plate (1), a detection rod (7) is hinged on the top of the deformation detection platform (3), and the deformation detection platform (3) is mounted on the base plate (1), and the correction mechanism includes a transverse cylinder (8) and a vertical cylinder (9), and correction clamps (10) are respectively arranged on the ends of the piston rods of the transverse cylinder (8) and the vertical cylinder (9), and the transverse cylinder (8) and the vertical cylinder (9) are respectively mounted on the base plate (1). The utility model has the advantages of ensuring that the blanks sent to the machining process can meet the processing requirements, greatly improving the comprehensive product qualification rate and machining efficiency, and greatly reducing costs. However, it cannot achieve precise correction during use. For this reason, we propose a hydraulic correction fixture for the subframe blank to solve the problem that traditional equipment cannot achieve precise correction. Utility Model Content

[0004] The utility model aims to provide a hydraulic shape correction fixture for a sub-frame blank to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A hydraulic profiling fixture for a subframe blank comprises a main body mechanism, a functional mechanism, a detection mechanism, and a fixing mechanism, wherein the functional mechanism is located at the top of the main body mechanism, the detection mechanism is located at the top of the main body mechanism, the fixing mechanism is located at the top of the main body mechanism, the main body mechanism comprises a high-strength work surface and a support base, the high-strength work surface is fixedly mounted on the top of the support base, and the support base is fixedly mounted on the bottom of the high-strength work surface.

[0007] Preferably, the functional mechanism includes a first oil cylinder ejector, a second oil cylinder ejector, a first hard shaping head, and a second hard shaping head. The first oil cylinder ejector is fixedly installed on the top of the high-strength work surface, and the second oil cylinder ejector is fixedly installed on the top of the high-strength work surface.

[0008] Preferably, the detection mechanism includes a first product detection ring, a second product detection ring, a product, and a third oil cylinder ejector, the first product detection ring is fixedly mounted on one side of the second oil cylinder ejector, and the second product detection ring is fixedly mounted on the top of the high-strength work surface.

[0009] Preferably, the fixing mechanism includes a first cylinder pressure plate, a second cylinder pressure plate, a third cylinder pressure plate, and a bottom stabilizing block, the first cylinder pressure plate is fixedly installed on the top of the high-strength work surface, and the second cylinder pressure plate is fixedly installed on the top of the high-strength work surface.

[0010] Preferably, the first hard shape-correcting head is fixedly installed on the ejection side of the first oil cylinder, and the second hard shape-correcting head is fixedly installed on the ejection side of the second oil cylinder.

[0011] Preferably, the product is fixed on one side of the first cylinder pressure plate, the second cylinder pressure plate and the third cylinder pressure plate, and the third cylinder is ejected and fixedly installed on the top of the high-strength worktable.

[0012] Preferably, the third oil cylinder pressure plate is fixedly mounted on the top of the high-strength work surface, and the bottom stabilizing block is fixedly mounted on the bottom end of the supporting base.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The hydraulic shaping fixture for a sub-frame blank fixes the product by means of a first cylinder pressure plate, a second cylinder pressure plate and a third cylinder pressure plate which are fixedly mounted on the top of a high-strength work surface; a first product detection ring compares with a second product detection ring to detect defects in the product; then the first cylinder pushes out, the second cylinder pushes out and the third cylinder pushes out and is driven by a hydraulic device to hammer and shape the defective parts.

[0015] This is a hydraulic shaping fixture for a subframe blank. The whole device is made of carbon steel. The high-strength work surface is fixed to the top of the support base by bolts. The high-strength work surface can be disassembled by removing the bolts, which is convenient for later maintenance and replacement of the platform. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a side schematic diagram of the utility model;

[0018] Figure 3 It is a front schematic diagram of the utility model;

[0019] Figure 4 It is a top view schematic diagram of the utility model.

[0020] In the figure: 100, high-strength work surface; 101, supporting base; 200, first oil cylinder ejection; 201, second oil cylinder ejection; 202, first hard shaping head; 203, second hard shaping head; 300, first product detection ring; 301, second product detection ring; 302, product; 303, third oil cylinder ejection; 400, first oil cylinder pressure plate; 401, second oil cylinder pressure plate; 402, third oil cylinder pressure plate; 403, bottom stabilizing block. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-Figure 4 As shown, a technical solution provided by the utility model:

[0023] A hydraulic shaping fixture for a subframe blank includes a main body mechanism, a functional mechanism, a detection mechanism, and a fixing mechanism. The functional mechanism is located at the top of the main body mechanism, the detection mechanism is located at the top of the main body mechanism, and the fixing mechanism is located at the top of the main body mechanism. The main body mechanism includes a high-strength work surface 100 and a support base 101. The high-strength work surface 100 is fixedly installed on the top of the support base 101, and the support base 101 is fixedly installed on the bottom of the high-strength work surface 100.

[0024] In this example, preferably, the functional mechanism includes a first cylinder ejector 200, a second cylinder ejector 201, a first hard shaping head 202, and a second hard shaping head 203, wherein the first cylinder ejector 200 is fixedly mounted on the top of the high-strength work surface 100, and the second cylinder ejector 201 is fixedly mounted on the top of the high-strength work surface 100.

[0025] In this example, preferably, the detection mechanism includes a first product detection ring 300, a second product detection ring 301, a product 302, and a third cylinder ejector 303, wherein the first product detection ring 300 is fixedly mounted on one side of the second cylinder ejector 201, and the second product detection ring 301 is fixedly mounted on the top of the high-strength work surface 100.

[0026] In this example, preferably, the fixing mechanism includes a first cylinder pressure plate 400, a second cylinder pressure plate 401, a third cylinder pressure plate, and a bottom stabilizing block 402, wherein the first cylinder pressure plate 400 is fixedly installed on the top of the high-strength work surface 100, and the second cylinder pressure plate 401 is fixedly installed on the top of the high-strength work surface 100.

[0027] In this example, preferably, the first hard alignment head 202 is fixedly installed on one side of the first oil cylinder ejector 200 , and the second hard alignment head 203 is fixedly installed on one side of the second oil cylinder ejector 201 .

[0028] In this example, preferably, the product 302 is fixed on one side of the first cylinder platen 400 , the second cylinder platen 401 , and the third cylinder platen, and the third cylinder ejector 303 is fixedly installed on the top of the high-strength work surface 100 .

[0029] In this example, preferably, the third oil cylinder pressure plate is fixedly installed on the top of the high-strength work surface 100 , and the bottom stabilizing block 402 is fixedly installed on the bottom of the supporting base 101 .

[0030] When in use, a hydraulic shaping fixture for a subframe blank of the present embodiment fixes a product 302 by means of a first cylinder pressure plate 400, a second cylinder pressure plate 401, and a third cylinder pressure plate fixedly mounted on the top of a high-strength work surface 100. The first product detection ring 300 is compared with the second product detection ring 301 to detect defects of the product 302. Then, the first cylinder ejector 200, the second cylinder ejector 201, and the third cylinder ejector 303 are driven by a hydraulic device to hammer and shape the defects.

[0031] The whole equipment is made of carbon steel. The high-strength work surface 100 is fixed to the top of the support base 101 by bolts. The high-strength work surface 100 can be disassembled by removing the bolts, which is convenient for later maintenance and replacement of the platform.

[0032] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A hydraulic shaping fixture for a subframe blank, comprising a main body mechanism, a functional mechanism, a detection mechanism, and a fixing mechanism, characterized in that: The functional mechanism is located at the top of the main mechanism, the detection mechanism is located at the top of the main mechanism, and the fixing mechanism is located at the top of the main mechanism. The main mechanism comprises a high-strength work surface (100) and a support base (101). The high-strength work surface (100) is fixedly mounted on the top of the support base (101), and the support base (101) is fixedly mounted on the bottom of the high-strength work surface (100).

2. The hydraulic shaping fixture for a subframe blank according to claim 1 is characterized in that: The functional mechanism comprises a first oil cylinder ejector (200), a second oil cylinder ejector (201), a first hard shape-correcting head (202), and a second hard shape-correcting head (203); the first oil cylinder ejector (200) is fixedly mounted on the top of a high-strength work surface (100); and the second oil cylinder ejector (201) is fixedly mounted on the top of a high-strength work surface (100).

3. The hydraulic shaping fixture for a subframe blank according to claim 1 is characterized in that: The detection mechanism comprises a first product detection ring (300), a second product detection ring (301), a product (302), and a third oil cylinder ejector (303); the first product detection ring (300) is fixedly mounted on one side of the second oil cylinder ejector (201), and the second product detection ring (301) is fixedly mounted on the top of the high-strength work surface (100).

4. The hydraulic shaping fixture for a subframe blank according to claim 1 is characterized in that: The fixing mechanism comprises a first oil cylinder pressing plate (400), a second oil cylinder pressing plate (401), a third oil cylinder pressing plate, and a bottom stabilizing block (402); the first oil cylinder pressing plate (400) is fixedly mounted on the top of the high-strength work surface (100); and the second oil cylinder pressing plate (401) is fixedly mounted on the top of the high-strength work surface (100).

5. The hydraulic shaping fixture for a subframe blank according to claim 2 is characterized in that: The first hard shaping head (202) is fixedly mounted on one side of the first oil cylinder ejection (200), and the second hard shaping head (203) is fixedly mounted on one side of the second oil cylinder ejection (201).

6. The hydraulic shaping fixture for a subframe blank according to claim 3 is characterized in that: The product (302) is fixed on one side of the first cylinder pressure plate (400), the second cylinder pressure plate (401), and the third cylinder pressure plate, and the third cylinder ejector (303) is fixedly installed on the top of the high-strength work surface (100).

7. The hydraulic shaping fixture for a subframe blank according to claim 4 is characterized in that: The third oil cylinder pressure plate is fixedly mounted on the top of the high-strength work surface (100), and the bottom stabilizing block (402) is fixedly mounted on the bottom of the supporting base (101).

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