Novel feeding and punching all-in-one machine

By designing a new feed punching integrated machine that integrates punching, feeding, transfer and unloading functions, the problem of low punching efficiency of pipe fittings in the existing technology is solved, automated production is achieved, and efficiency and accuracy are improved.

CN222778711UActive Publication Date: 2025-04-22LINHAI LINJI AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202421638337.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-04-22
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

The existing pipeline processing equipment has low efficiency in feeding and punching pipe fittings, and relies on manual manual or semi-automatic operations, resulting in low overall efficiency.

Method used

A new type of feeding punching integrated machine is designed, integrating punching, feeding, transfer and unloading functions, including punching platform, punching device, feeding rack, silo, linear driving device for pushing material, horizontal material transfer device, flip transfer device and unloading adjustment device, etc., to realize the automated feeding punching process.

Benefits of technology

It significantly improves production efficiency, ensures smooth supply of raw materials and fast output of products, reduces waiting time during the production process, improves punching accuracy and stability, and meets the needs of efficient processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of hole machining, and particularly discloses a novel feeding and punching all-in-one machine which comprises a punching platform, a punching device is arranged on the punching platform and comprises a plurality of punching assemblies used for punching, a pipe fitting is longitudinally placed on the punching assemblies to be punched, a beam frame is arranged on the upper side of the punching device, and the beam frame is connected with the punching platform. A feeding frame and a stock bin are sequentially arranged on one side of the punching device outwards, and an overturning and transferring device used for discharging is arranged on the other side of the punching device. The lower side of the stock bin is provided with a discharging port and a pushing linear driving device, the output end of the pushing linear driving device faces the feeding frame, the beam frame is provided with a horizontal moving device for transferring from the feeding frame to the punching assembly, and the feeding, punching and discharging processes are smoother; according to the device, automatic punching machining can be achieved, automatic feeding, moving and overturning discharging can be achieved, and therefore the hole machining efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of hole processing, and specifically relates to a novel feeding and punching integrated machine. Background Art

[0002] Pipe fittings are often used as various frame materials for various furniture, printing equipment, portable ladders, photo studios, drone base stations, etc. For example, there are various products such as recliners, camp beds, portable tables, portable tents, UV printing machine racks, multi-functional engineering ladders, etc. The frames can generally be made of stainless steel, alloy aluminum, cold-drawn materials and other materials. Because the overall rigidity of the pipeline is relatively strong, equipment is generally required to punch holes in it when processing the pipeline.

[0003] However, using the above method, the existing pipeline processing equipment relies entirely on manual or semi-automatic feeding and punching of pipe fittings, resulting in low overall efficiency. Utility Model Content

[0004] Aiming at the problem that the efficiency of pipe feeding and punching in the prior art needs to be improved, a new integrated feeding and punching machine is proposed. The utility model provides the following technical solutions:

[0005] A novel feeding and punching integrated machine comprises a punching platform, a punching device is arranged on the punching platform, the punching device comprises a plurality of punching components for punching, a pipe fitting is longitudinally placed on the punching component for punching, a beam frame is arranged on the upper side of the punching device, a loading rack and a silo are arranged outward in sequence on one side of the punching device, and a turning and transferring device for unloading is arranged on the other side; a discharge port and a pushing linear driving device are arranged on the lower side of the silo, the output end of the pushing linear driving device faces the loading rack, and a horizontal material transfer device is arranged on the beam frame The horizontal material moving device comprises a horizontal material moving mounting frame, a horizontal material moving driving device and a horizontal material moving manipulator. The horizontal material moving driving device is fixedly mounted on the horizontal material moving mounting frame and the output end is connected to the horizontal material moving manipulator. The horizontal material moving manipulator is laterally slidably connected to the horizontal material moving mounting frame. The flipping material transferring device comprises a shaft mounting frame, a flipping material transferring motor, a flip shaft, a flip plate and a flipping material transferring manipulator for clamping the punched pipe fittings. The flip plate is fixedly connected to the flip shaft, and the flipping material transferring manipulator is mounted on the flip plate.

[0006] Preferably, a discharge rack for temporarily placing the punched pipes is provided between the punching device and the turning and transferring device.

[0007] Preferably, a discharge adjustment device is also provided on the punching platform, and the discharge adjustment device includes a rotary adjustment motor and a discharge adjustment manipulator, the discharge adjustment manipulator is fixedly connected to the output end of the rotary adjustment motor, and the discharge adjustment manipulator is arranged toward the discharge rack.

[0008] Preferably, a pressing device is provided on the beam frame, and the pressing device includes a pressing mounting base plate, a pressing driving device is fixedly connected to the pressing mounting base plate, a pressing block is fixedly connected to the output end of the pressing driving device, and an arc-shaped pressing groove is provided on the lower end surface of the pressing block.

[0009] Preferably, each downward-pressing driving device is composed of four cylinders, and the telescopic rods of the four cylinders are arranged in a rectangular shape.

[0010] Preferably, the horizontal material shifting mounting frame is longitudinally slidably connected to the beam frame, a material shifting and positioning screw is rotatably connected to the beam frame, an external thread of the material shifting and positioning screw is connected to a material shifting and positioning screw nut, and the horizontal material shifting mounting frame is fixedly connected to the material shifting and positioning screw nut.

[0011] Preferably, the silo includes two silo bottom plates arranged longitudinally symmetrically, and end baffles are fixedly connected to the opposite sides of the two silo bottom plates. A loading baffle is fixedly connected to the side of the end baffle close to the punching device, and the loading baffle is spaced apart from the support plate to form a unloading port.

[0012] Preferably, the support plate and the loading baffle are fixedly connected with a bin body pad rod for reducing friction.

[0013] Preferably, the warehouse body pad rod is arranged perpendicular to the longitudinal direction.

[0014] Preferably, a punching mounting base plate is longitudinally slidably connected to the punching platform, a punching adjustment screw is rotatably connected to the punching platform, a punching adjustment screw nut is threadedly connected to the punching adjustment screw, and the punching mounting base plate is fixedly connected to the upper side of the punching adjustment screw nut.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] 1. This new feeding and punching machine integrates multiple functions such as punching, loading, transferring and unloading, which significantly improves production efficiency, ensures smooth supply of raw materials and rapid output of products, reduces waiting time in the production process, and meets the needs of efficient processing;

[0017] 2. The punching platform is also equipped with a discharge rack and a discharge adjustment device, which can clamp the punched pipe and rotate it to adjust the material placement angle;

[0018] 3. A material pressing device is provided on the beam frame, which can press the pipe to be punched placed on the punching assembly, thereby improving the stability of the punching process and thus improving the accuracy of the punching. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0020] Figure 2 It is another three-dimensional structural schematic diagram of the utility model;

[0021] In the attached drawings, 1, punching platform; 2, beam frame; 3, punching device; 4, loading rack; 5, silo; 51, silo bottom plate; 52, end baffle; 53, loading baffle; 54, silo pad; 6, material pushing linear drive device; 7, horizontal material shifting device; 71, horizontal material shifting mounting frame; 72, horizontal material shifting drive device; 73, horizontal material shifting manipulator; 8, pressing device; 81, pressing mounting bottom plate; 82, downward pressing drive device; 83, pressing block; 9, unloading rack; 10, flipping and transferring device; 101, shaft mounting frame; 102, flipping and transferring motor; 103, flipping shaft; 104, flipping plate; 105, flipping and transferring manipulator; 11, unloading adjustment device; 12, material shifting and positioning screw rod; 13, punching and positioning assembly; 131, punching mounting bottom plate; 132, punching and positioning screw rod; 14, material sorting device. DETAILED DESCRIPTION

[0022] The directional words mentioned in the following embodiments, such as "up", "down", "left", "right", etc., are only referenced to the directions of the drawings. Therefore, the directional words used are used to illustrate rather than limit the invention of the utility model.

[0023] like Figure 1 and Figure 2As shown, a new feeding and punching integrated machine comprises a punching platform 1, on which a punching device 3 is arranged, and the punching device 3 comprises a plurality of punching components for punching. When in use, the pipe fitting is longitudinally placed on the punching component for punching; a beam frame 2 is arranged on the upper side of the punching device 3, and a loading rack 4 and a silo 5 are arranged in sequence on one side of the punching device 3, and a flipping and transferring device 10 for unloading is arranged on the other side; a discharge port and a pushing linear drive device 6 are arranged on the lower side of the silo 5, and the output end of the pushing linear drive device 6 faces the loading rack 4, and a horizontal material moving device 7 is arranged on the beam frame 2, and the horizontal material moving device 7 comprises a horizontal material moving mounting frame 71, a horizontal material moving driving device 72 and a horizontal material moving manipulator 73, and the horizontal material moving driving device 72 is installed and fixed on the horizontal material moving mounting frame 71 and the output end It is connected to a horizontal material transfer robot 73, and the horizontal material transfer robot 73 is laterally slidably connected to a horizontal material transfer mounting frame 71; the horizontal material transfer robot 73 can be responsible for the transfer of pipe fittings before and after punching; the flipping and transferring device 10 includes an axis mounting frame 101, a flipping and transferring motor 102, a flip axis 103, a flip plate 104 and a flipping and transferring robot 105 for clamping the pipe fittings after punching, the axis mounting frame 101 is fixedly mounted on the punching platform 1, and the flip axis 103 is rotatably connected to the axis mounting frame 101; the flip plate 104 is fixedly connected to the flip axis 103, and the flipping and transferring robot 105 is mounted on the flip plate 104, and the feeding, punching and unloading processes are smoother; this device can not only automate the punching process, but also realize automatic loading, shifting and flipping and unloading, thereby greatly improving the efficiency of hole processing.

[0024] Furthermore, a discharge rack 9 is provided between the punching device 3 and the flipping and transferring device 10, which can be used to temporarily place the pipe fittings after punching; the flipping and transferring robot 105 can transfer the discharge rack 9 to the next station.

[0025] Furthermore, a unloading adjustment device 11 is also provided on the punching platform 1, and the unloading adjustment device 11 includes a rotary adjustment motor and a unloading adjustment robot. The unloading adjustment robot is fixedly connected to the output end of the rotary adjustment motor. The unloading adjustment robot is arranged toward the unloading rack 9, and can clamp the punched pipe and rotate it to adjust the material placement angle.

[0026] Furthermore, a pressing device 8 is provided on the beam frame 2, and the pressing device 8 includes a pressing mounting base plate 81, and a downward pressing driving device 82 is fixedly connected to the pressing mounting base plate 81, and a pressing block 83 is fixedly connected to the output end of the downward pressing driving device 82. The lower end surface of the pressing block 83 is provided with an arc-shaped pressing groove, and the arc-shaped pressing groove presses the pipe to be punched placed on the punching assembly, thereby improving the stability of the punching process and thus improving the accuracy of the punching.

[0027] Furthermore, each downward pressing driving device 82 is composed of four cylinders, and the telescopic rods of the four cylinders are arranged in a rectangular shape, which can improve the stability and strength of the downward pressing.

[0028] Furthermore, the horizontal material shifting mounting frame 71 is longitudinally slidably connected to the beam frame 2, and the beam frame 2 is rotatably connected to a material shifting and positioning screw rod 12, and the material shifting and positioning screw rod 12 is externally threadedly connected to a material shifting and positioning screw nut, and the material shifting mounting frame is fixedly connected to the material shifting and positioning screw nut; the longitudinal position of the horizontal material shifting device 7 can be adjusted by rotating the material shifting and positioning screw rod 12 on the outside.

[0029] Specifically, V-shaped grooves are provided at the upper ends of the loading rack 4 and the unloading rack 9 to facilitate positioning of the pipe fittings and prevent them from moving.

[0030] Furthermore, a material sorting device 14 is provided at the lower side of the silo 5. The material sorting device 14 includes a cylinder and a push plate, which can push the end of the pipe fitting to adjust the longitudinal position of the pipe fitting.

[0031] Furthermore, the silo 5 includes two silo bottom plates 51 symmetrically arranged in the longitudinal direction, and the opposite sides of the two silo bottom plates 51 are fixedly connected with end baffles 52, and the side of the end baffles 52 close to the punching device 3 is fixedly connected with a loading baffle 53, and the loading baffle 53 is spaced apart from the support plate to form a feeding port; the support plate and the loading baffle 53 are fixedly connected with a silo pad 54 for reducing friction; the silo pad 54 is arranged perpendicular to the longitudinal direction, and since the pipe fittings are parallel to the longitudinal direction, The silo pad 54 can reduce the contact area between the pipe and the silo 5, thereby improving the smoothness of the movement of the pipe. In order to ensure that the pipe moves naturally toward the lower material port, the silo bottom plate 51 is tilted, and the height at the material port is lower. The output end of the pushing linear drive device 6 is connected to a push plate. When the pipe falls from the material port, the plate will support the pipe at both ends, and then the pushing linear drive device 6 will push the pipe on the lower side, and the pipe will fall onto the loading rack 4 to realize automatic loading.

[0032] Furthermore, it also includes a punching adjustment component 13, which includes a punching mounting base plate 131, and the punching mounting base plate 131 is longitudinally slidably connected to the punching platform 1, and a punching adjustment screw rod 132 is rotatably connected to the punching platform 1, and a punching adjustment screw nut is threadedly connected to the punching positioning screw rod 132, and the punching mounting base plate 131 is fixedly connected to the upper side of the punching positioning screw nut, so that the silo 5 can be moved longitudinally as a whole to adjust the processing position.

[0033] Specifically, the horizontal material transfer drive device 72 can adopt a cylinder screw transmission device, the material pushing linear drive device 6 and the downward pressure drive device 82 can adopt a cylinder, which has low cost and high efficiency; specifically, each manipulator adopts a conventional pneumatic manipulator; the flipping material transfer motor 102 adopts a servo motor.

Claims

1. A novel feeding and punching integrated machine, comprising a punching platform (1), on which a punching device (3) is arranged, wherein the punching device (3) comprises a plurality of punching assemblies for punching, and a pipe is longitudinally placed on the punching assembly for punching, wherein the pipe is characterized in that: A beam frame (2) is arranged on the upper side of the punching device (3); a loading rack (4) and a silo (5) are arranged outwardly in sequence on one side of the punching device (3); and a turning and transferring device (10) for unloading is arranged on the other side; a discharge port and a linear material pushing drive device (6) are arranged on the lower side of the silo (5); the output end of the linear material pushing drive device (6) faces the loading rack (4); a horizontal material moving device (7) is arranged on the beam frame (2); the horizontal material moving device (7) comprises a horizontal material moving mounting frame (71), a horizontal material moving drive device (72) and a horizontal material moving manipulator (73); the horizontal material moving drive device (73) is arranged on the lower side of the silo (5); The device (72) is fixedly mounted on a horizontal material transfer mounting frame (71) and its output end is connected to a horizontal material transfer manipulator (73); the horizontal material transfer manipulator (73) is laterally slidably connected to the horizontal material transfer mounting frame (71); the flipping material transfer device (10) comprises a shaft mounting frame (101), a flipping material transfer motor (102), a flip shaft (103), a flip plate (104) and a flipping material transfer manipulator (105) for clamping a punched pipe fitting; the flip plate (104) is fixedly connected to the flip shaft (103); and the flipping material transfer manipulator (105) is mounted on the flip plate (104).

2. The novel feeding and punching integrated machine according to claim 1 is characterized in that: A discharge rack (9) for temporarily placing punched pipes is provided between the punching device (3) and the turning and transferring device (10).

3. The novel feeding and punching integrated machine according to claim 2 is characterized in that: The punching platform (1) is also provided with a discharge adjustment device (11), the discharge adjustment device (11) comprising a rotary adjustment motor and a discharge adjustment manipulator, the discharge adjustment manipulator is fixedly connected to the output end of the rotary adjustment motor, and the discharge adjustment manipulator is arranged toward the discharge rack (9).

4. The novel feeding and punching integrated machine according to claim 1 is characterized in that: A material pressing device (8) is provided on the beam frame (2), the material pressing device (8) comprising a material pressing mounting base plate (81), a downward pressing drive device (82) is fixedly connected to the material pressing mounting base plate (81), a pressing block (83) is fixedly connected to the output end of the downward pressing drive device (82), and an arc-shaped pressing groove is provided on the lower end surface of the pressing block (83).

5. The novel feeding and punching integrated machine according to claim 4 is characterized in that: Each downward pressing driving device (82) is composed of four cylinders, and the telescopic rods of the four cylinders are arranged in a rectangular shape.

6. The novel feeding and punching integrated machine according to claim 1 is characterized in that: The horizontal material shifting mounting frame (71) is longitudinally slidably connected to the beam frame (2), a material shifting position adjusting screw rod (12) is rotatably connected to the beam frame (2), an external thread of the material shifting position adjusting screw rod (12) is connected to a material shifting position adjusting screw nut, and the material shifting mounting frame is fixedly connected to the material shifting position adjusting screw nut.

7. The novel feeding and punching integrated machine according to claim 1 is characterized in that: The silo (5) comprises two silo bottom plates (51) arranged longitudinally symmetrically, the two silo bottom plates (51) are fixedly connected to the opposite sides thereof with end baffles (52), the end baffles (52) are fixedly connected to the side close to the punching device (3) with a loading baffle (53), and the loading baffle (53) is spaced apart from the support plate to form a loading port.

8. The novel feeding and punching integrated machine according to claim 7 is characterized in that: The support plate and the loading baffle plate (53) are fixedly connected with a bin body pad rod (54) for reducing friction.

9. The novel integrated feeding and punching machine according to claim 8 is characterized in that: The bin body pad rod (54) is arranged perpendicular to the longitudinal direction.

10. The novel integrated feeding and punching machine according to any one of claims 1 or 7-9, characterized in that: A punching mounting base plate (131) is longitudinally slidably connected to the punching platform (1), a punching position adjusting screw rod (132) is rotatably connected to the punching platform (1), a punching position adjusting screw rod nut is threadedly connected to the punching position adjusting screw rod (132), and the punching mounting base plate (131) is fixedly connected to the upper side of the punching position adjusting screw rod nut.