Anti-splashing clamp device for part welding

By designing parts welding anti-splash fixture devices, the automatic closing of the protective cover and the synchronous movement of the moving plate is achieved by using the servo motor and transmission gear system, the problem of sparks and welding slag accidentally injuring staff during welding is solved, and the safety and working efficiency of the welding process are improved.

CN222779054UActive Publication Date: 2025-04-22SHANGHAI ZHONGHAO AUTO PARTS CO LTD
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Patent Information

Application Number
CN202421508133.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-04-22
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

During the welding of parts, sparks and splashing welding slag may accidentally damage the surrounding staff and cause health damage.

Method used

A part welding anti-splash fixture device is designed, including components such as protective cover, mobile board, clamping board and electric push rod. Through the servo motor and transmission gear system, the automatic closing of the protective cover and the synchronous movement of the moving board are realized, forming a closed space to block the spark and welding slag in the welding area.

Benefits of technology

Effectively block the sparks and splashing welding slag generated during the welding process, prevent these splashes from accidentally injuring staff, improve the safety of the welding process, and reduce operation steps through linkage design, and improve work efficiency.

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Abstract

The utility model relates to the technical field of welding, in particular to a part welding anti-splashing clamp device which comprises a working table, a pair of protective covers are installed at the top end of the working table, a pair of movable plates are installed in the middle of the top end of the working table, and a pair of clamping plates used for clamping and fixing parts are arranged on the two opposite inner sides of each movable plate. The top end of the workbench is fixedly connected with a fixing column, the inner side of the top end of the fixing column is fixedly connected with an electric push rod, the bottom end of the electric push rod is fixedly connected with a fixing plate, the bottom end of the fixing plate is fixedly connected with a welding head, and a moving assembly is arranged between the workbench and the protective cover. The utility model relates to a welding gun for welding parts, in particular to a welding gun for welding parts, and aims to solve the problems that in the current part welding process, two parts to be welded are attached together and then are welded through a welding gun, sparks and splashing welding slag can be generated in the welding process of most parts, and the splashing substances are extremely likely to accidentally injure surrounding workers, so that the health of the workers is damaged.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding, and more specifically to a part welding anti-splash clamp device. Background Art

[0002] Welding, also known as fusion, is a manufacturing process and technology that joins metals or other thermoplastic materials such as plastics by heating, high temperature or high pressure. There are many sources of energy for modern welding, including gas flame, arc, laser, electron beam, friction and ultrasound. In addition to being used in factories, welding can also be performed in a variety of environments, such as outdoors, underwater and in space. No matter where it is, welding may bring danger to the operator, so appropriate protective measures must be taken during welding. The possible injuries to the human body caused by welding include burns, electric shock, vision damage, inhalation of toxic gases, excessive ultraviolet radiation, etc.

[0003] The current method of parts welding is to fit two parts to be welded together and then weld them using a welding gun. However, in the process of most parts welding, sparks and splashing welding slag will be generated. These splashes are very likely to accidentally injure surrounding workers, thereby damaging the health of the workers.

[0004] In view of this, the utility model provides a parts welding anti-splash clamp device. Utility Model Content

[0005] The purpose of the utility model is to provide a parts welding anti-splash clamp device to solve the problems raised by the above background technology in view of the defects of the prior art.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a part welding anti-splash fixture device, comprising a workbench, a pair of protective covers are installed on the top of the workbench, a pair of movable plates are installed in the middle of the top of the workbench, and a pair of clamping plates for clamping and fixing parts are arranged on the two opposite inner sides of the movable plates, a fixed column is fixedly connected to the top of the workbench, an electric push rod is fixedly connected to the inner side of the top of the fixed column, a fixed plate is fixedly connected to the bottom end of the electric push rod, a welding head is fixedly connected to the bottom end of the fixed plate, and a movable component is arranged between the workbench and the protective cover;

[0007] The moving component includes a pair of parallel T-slots opened on the workbench surface, a pair of T-blocks are slidably connected in the T-slots, the protective cover is fixed to the top of a pair of T-blocks located at the vertical level, wherein the bottom ends of the two T-blocks are fixed with a first long rack for driving the protective cover to move, a rotating shaft is rotatably connected to the middle part of the bottom end of the workbench, and a first servo motor coaxially connected to the rotating shaft is fixed to the bottom end of the workbench, and a first transmission gear is fixed to the outer side of the rotating shaft, and the first transmission gear is meshed with a pair of first long racks.

[0008] As a further improvement of the present technical solution, the rotating shaft passes through the workbench surface and a second transmission gear is fixedly connected to the top of the workbench. A first sliding groove is provided at the top of the workbench. A sliding block is slidably connected inside the first sliding groove and is connected to the bottom end of the movable plate. A pair of second long racks are fixedly connected to opposite sides of the movable plates. A pair of the second long racks are meshed and connected to the outer side of the second transmission gear. A buffer assembly is provided on the second long rack. A pair of second sliding grooves for sliding of the second long rack are provided on opposite sides of the movable plates.

[0009] As a further improvement of the present technical solution, the buffer assembly includes a pair of short plates located at the top and bottom ends of the second long rack, a sliding column is fixedly connected between the pair of short plates, the first meshing tooth at the connection position between the second long rack and the movable plate is set as a movable tooth, the top and bottom ends of the movable tooth are fixedly connected to a connecting plate mounted on the outside of the sliding column, and a reset spring is arranged between the connecting plate and one of the short plates.

[0010] As a further improvement of the technical solution, an adjustment component for adjusting parts of different sizes is provided between the pair of clamping plates;

[0011] The adjustment component includes a groove opened on the inner side of the movable plate, a bidirectional reciprocating screw is rotatably connected inside the groove, a second servo motor coaxially connected to the bidirectional reciprocating screw is fixedly connected to one side of the movable plate, and a moving block that drives a pair of clamping plates to move toward each other is connected to the nut pair on the outer side of the bidirectional reciprocating screw.

[0012] As a further improvement of the technical solution, an observation window for convenient viewing of the interior is provided on the same side of a pair of protective covers.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. The anti-splash clamp device for parts welding, before welding, first put the two parts to be welded into a pair of clamping plates for clamping respectively, and drive the bidirectional reciprocating screw inside the groove of the moving plate to rotate by the second servo motor in the adjustment component, so that the pair of clamping plates are close to each other, so that two parts of different sizes can be clamped and fixed, thereby improving the practicability of the device.

[0015] 2. The anti-splash fixture device for welding parts drives the first transmission gear to rotate through the first servo motor, so that the two first long racks move at the same time, and the two first long racks respectively drive the two protective covers to approach each other until the two protective covers are closed to form an enclosed space, isolating the welding area, thereby effectively shielding the sparks and splashing welding slag generated during the welding work, thereby preventing these splashes from accidentally injuring the surrounding workers and damaging the health of the workers.

[0016] 3. The anti-splash fixture device for welding parts drives the rotating shaft to rotate through the first servo motor, so that the first transmission gear and the second transmission gear rotate at the same time, so that the protective covers are close to each other and the moving plates are also close to each other at the same time. Because the moving distance of the protective covers is much greater than that of the moving plates, the movable teeth of the buffer component are set to prevent a pair of moving plates from getting close to each other, thereby avoiding damage to the parts. Welding is not started until the protective covers on both sides are closed, thereby effectively improving the linkage between the devices, reducing the corresponding operating steps, and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present invention is described in more detail below by way of example with reference to the accompanying drawings, in which:

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the overall structure of the utility model when viewed from above;

[0020] Figure 3 It is the overall front view of the utility model;

[0021] Figure 4 It is a schematic diagram of the right view of the structure of the utility model;

[0022] Figure 5 This is a schematic diagram of the structure of the clamping part of the utility model;

[0023] Figure 6 This is a partial structural diagram of the movable plate of the utility model;

[0024] The meanings of the numbers in the figure are as follows: 1. workbench; 2. protective cover; 3. moving plate; 4. clamping plate; 5. fixed column; 6. electric push rod; 7. fixed plate; 8. welding head; 9. T-slot; 10. T-block; 11. first long rack; 12. rotating shaft; 13. first transmission gear; 14. first servo motor; 15. second transmission gear; 16. first slide groove; 17. slider; 18. second long rack; 19. second slide groove; 20. short plate; 21. slide column; 22. connecting plate; 23. groove; 24. two-way reciprocating screw rod; 25. second servo motor; 26. moving block; 27. reset spring; 28. movable tooth. DETAILED DESCRIPTION

[0025] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0026] Example: Figure 1-6 As shown, the device comprises a workbench 1, a pair of protective covers 2 are installed on the top of the workbench 1, a pair of moving plates 3 are installed in the middle of the top of the workbench 1, and a pair of clamping plates 4 for clamping and fixing parts are arranged on the two opposite inner sides of the moving plates 3, a fixing column 5 is fixedly connected to the top of the workbench 1, an electric push rod 6 is fixedly connected to the inner side of the top of the fixing column 5, a fixing plate 7 is fixedly connected to the bottom end of the electric push rod 6, and a welding head 8 is fixedly connected to the bottom end of the fixing plate 7, and a moving component is arranged between the workbench 1 and the protective cover 2;

[0027] The moving component includes a pair of parallel T-slots 9 opened on the table surface of the workbench 1, a pair of T-blocks 10 are slidably connected in the T-slots 9, and the protective cover 2 is fixed to the top of the T-block 10, wherein the bottom ends of the two T-blocks 10 are fixed with a first long rack 11 for driving the protective cover 2 to move, a rotating shaft 12 is rotatably connected to the middle part of the bottom end of the workbench 1, and a first servo motor 14 coaxially connected to the rotating shaft 12 is fixed to the bottom end of the workbench 1, a first transmission gear 13 is fixed to the outer side of the rotating shaft 12, and the first transmission gear 13 is meshed with the pair of first long racks 11, and an observation window for convenient internal viewing is opened on the same side of the pair of protective covers 2.

[0028] The first servo motor 14 drives the rotating shaft 12 to rotate, and drives the first transmission gear 13 to rotate, so that the first transmission gear 13 drives the two first long racks 11 located on the outside thereof to move, and drives the T-block 10 to slide in the T-slot 9, so that the protective covers 2 located on both sides of the top of the workbench 1 are close to each other, and the welding area is isolated, so as to effectively shield the sparks and splashing welding slag generated during the welding work, avoid harm to the health of the workers, and finally, the welding situation inside the protective cover 2 can be understood at all times through the observation window, and corresponding adjustments can be made.

[0029] According to the above-mentioned rotating shaft 12, the table top of the workbench 1 is penetrated and the second transmission gear 15 is fixedly connected to the top. A first sliding groove 16 is provided at the top of the workbench 1. A slider 17 is slidably connected inside the first sliding groove 16 and is connected to the bottom end of the movable plate 3. A second long rack 18 is fixedly connected to the opposite sides of a pair of movable plates 3. A pair of second long racks 18 are meshed and connected to the outer side of the second transmission gear 15. A buffer assembly is provided on the second long rack 18. A second sliding groove 19 for sliding the second long rack 18 is provided on the opposite sides of a pair of movable plates 3. The buffer assembly includes a pair of short plates 20 located at the top and bottom ends of the second long rack 18. A sliding column 21 is fixedly connected between the pair of short plates 20. The first meshing tooth at the connection position of the second long rack 18 and the movable plate 3 is set as a movable tooth 28. The top and bottom ends of the movable tooth 28 are fixedly connected to a connecting plate 22 sleeved on the outer side of the sliding column 21. A reset spring 27 is provided between the connecting plate 22 and one of the short plates 20.

[0030] The first servo motor 14 drives the rotating shaft 12 to rotate, so that the first transmission gear 13 and the second transmission gear 15 rotate at the same time, and the second transmission gear 15 rotates to drive a pair of second long racks 18 to move, so that the second long racks 18 drive the slider 17 at the bottom of the moving plate 3 to slide in the first slide groove 16, and the second long rack 18 on one moving plate 3 slides in the second slide groove 19 on the other moving plate 3, so that when the protective cover 2 approaches each other, the pair of moving plates 3 synchronously approach each other. Because the moving distance of the protective cover 2 is much greater than that of the moving plate 3, the movable teeth 28 of the buffer assembly are set, when the movable teeth 28 on the second long rack 18 and the second transmission gear 1 When meshing, because the connecting plates 22 on the top and bottom ends of the movable teeth 28 are sleeved on the outer side of the slide column 21 between the pair of short plates 20, and a return spring 27 is provided between the connecting plate 22 and one of the short plates 20, the movable teeth 28 will move horizontally along the slide column 21 toward the center of the workbench 1 as the second transmission gear 15 rotates, but will immediately rebound to the original position under the restriction of the return spring 27, so that the pair of movable plates 3 will no longer approach each other, avoiding damage to parts, and welding will not start until the protective covers 2 on both sides are closed, thereby effectively improving the linkage between the devices, reducing the corresponding operation steps, and improving work efficiency.

[0031] According to the above-mentioned, an adjustment component for adjusting parts of different sizes is arranged between the pair of clamping plates 4, and the adjustment component includes a groove 23 opened on the inner side of the movable plate 3, and a bidirectional reciprocating screw rod 24 is rotatably connected inside the groove 23, and a second servo motor 25 coaxially connected to the bidirectional reciprocating screw rod 24 is fixedly connected to one side of the movable plate 3, and a moving block 26 that drives the pair of clamping plates 4 to move toward each other is connected to the nut pair on the outer side of the bidirectional reciprocating screw rod 24.

[0032] The second servo motor 25 in the adjustment component drives the bidirectional reciprocating screw 24 in the groove 23 on one side of the movable plate 3 to rotate, so that a pair of moving blocks 26 outside the bidirectional reciprocating screw 24 approach each other and drive a pair of clamping plates 4 to approach each other, so as to clamp and fix the parts. The clamping plate 4 is adjusted by moving the moving block 26 to clamp different parts, thereby improving the practicability of the device.

[0033] The improvement of this embodiment is that: the first servo motor 14 drives the rotating shaft 12 to rotate, and drives the first transmission gear 13 to rotate, so that the first transmission gear 13 drives the two first long racks 11 located on the outside thereof to move, and drives the T-block 10 to slide in the T-slot 9, so that the protective covers 2 located on both sides of the top of the workbench 1 are close to each other, and the welding area is isolated, thereby effectively shielding the sparks and splashing welding slag generated during the welding work, so as to avoid these splashes from accidentally injuring the surrounding workers and damaging the health of the workers, and the welding situation inside the protective cover 2 is always known through the observation window, and corresponding adjustments are made, and the rotating shaft 12 is driven to rotate by the first servo motor 14, so that the first transmission gear 13 and the second transmission gear 15 rotate at the same time, and the second transmission gear 15 rotates to drive a pair of second long racks 18 to move, so that the second long racks 18 drive the slider 17 at the bottom of the moving plate 3 to slide in the first slide groove 16, and the second long rack 18 on one of the moving plates 3 slides in the second slide groove 19 on the other moving plate 3, so that the protective covers 2 are close to each other and the moving plates 3 are also close to each other at the same time, because the protective covers 2 The moving distance is much larger than that of the moving plate 3, so through the setting of the movable teeth 28 of the buffer assembly, when the movable teeth 28 on the second long rack 18 mesh with the second transmission gear 15, because the connecting plates 22 on the top and bottom ends of the movable teeth 28 are sleeved on the outer side of the sliding column 21 between a pair of short columns, and a return spring 27 is also arranged therebetween, the movable teeth 28 will move toward the center of the workbench 1 as the second transmission gear 15 rotates, but will immediately rebound to the original position under the restriction of the return spring 27, so that the pair of moving plates 3 will no longer approach each other, thereby avoiding damage to parts. Bad, until the protective covers 2 on both sides are closed, welding begins, thereby effectively improving the linkage between the devices, while reducing the corresponding operation steps and improving work efficiency, and the second servo motor 25 in the adjustment component drives the two-way reciprocating screw 24 in the groove 23 on one side of the moving plate 3 to rotate, so that a pair of moving blocks 26 on the outside of the two-way reciprocating screw 24 are close to each other and drive a pair of clamping plates 4 to approach each other, clamping and fixing the parts, and adjusting the clamping plate 4 to clamp different parts by moving the moving block 26 to move the distance, thereby improving the practicability of the device.

[0034] In summary, the working principle of this solution is as follows:

[0035] Before welding, the two parts to be welded are placed in a pair of clamping plates 4 for clamping respectively. The second servo motor 25 in the adjustment assembly drives the bidirectional reciprocating screw 24 in the groove 23 on one side of the moving plate 3 to rotate, so that a pair of moving blocks 26 outside the bidirectional reciprocating screw 24 approach each other and drive a pair of clamping plates 4 to approach each other, and the parts are clamped and fixed. The clamping plates 4 are adjusted by moving the moving blocks 26 to clamp different parts, thereby improving the practicality of the device. After the parts are fixed, the rotating shaft 12 is driven to rotate by the first servo motor 14, and the first transmission gear is driven The wheel 13 rotates, so that the first transmission gear 13 drives the two first long racks 11 located outside thereof to move, and drives the T-block 10 to slide in the T-slot 9, so that the protective covers 2 located on both sides of the top of the workbench 1 are close to each other, and the welding area is isolated, thereby effectively shielding the sparks and splashing welding slag generated during the welding work, thereby preventing these splashes from accidentally injuring the surrounding workers and damaging the health of the workers, and the welding situation inside the protective cover 2 can be understood at all times through the observation window, and corresponding adjustments can be made. At the same time, the first servo motor 14 drives the rotating shaft 12 to rotate, which will make the first transmission gear The wheel 13 and the second transmission gear 15 rotate at the same time, and the second transmission gear 15 rotates to drive a pair of second long racks 18 to move, so that the second long racks 18 drive the slider 17 at the bottom of the moving plate 3 to slide in the first slide groove 16, and the second long rack 18 on one moving plate 3 slides in the second slide groove 19 on the other moving plate 3, so that the protective covers 2 are brought closer to each other and the moving plates 3 are also brought closer to each other at the same time. Because the moving distance of the protective cover 2 is much greater than that of the moving plate 3, the movable teeth 28 of the buffer assembly are set, when the movable teeth 28 on the second long rack 18 mesh with the second transmission gear 15 When closing, because the connecting plates 22 on the top and bottom ends of the movable teeth 28 are sleeved on the outer side of the sliding column 21 located between a pair of short plates 20, and a return spring 27 is also arranged therebetween, the movable teeth 28 will move toward the center of the workbench 1 as the second transmission gear 15 rotates, but will immediately rebound to the original position under the restriction of the return spring 27, so that the pair of movable plates 3 will no longer be close to each other, avoiding damage to parts, and welding will not begin until the protective covers 2 on both sides are closed, thereby effectively improving the linkage between the devices, while reducing the corresponding operating steps and improving work efficiency.

[0036] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A spatter-proof fixture device for welding parts, comprising a workbench (1), a pair of protective covers (2) being installed at the top of the workbench (1), a pair of movable plates (3) being installed at the middle of the top of the workbench (1), a pair of clamping plates (4) for clamping and fixing parts being arranged on the two opposite inner sides of the movable plates (3), a fixed column (5) being fixedly connected to the top of the workbench (1), an electric push rod (6) being fixedly connected to the inner side of the top of the fixed column (5), a fixed plate (7) being fixedly connected to the bottom end of the electric push rod (6), and a welding head (8) being fixedly connected to the bottom end of the fixed plate (7), wherein: A moving component is provided between the workbench (1) and the protective cover (2); The moving assembly comprises a pair of parallel T-slots (9) provided on the surface of the workbench (1), a pair of T-blocks (10) being slidably connected in the T-slots (9), the protective cover (2) being fixedly connected to the top ends of the pair of T-blocks (10) located in a vertical direction, wherein the bottom ends of the two T-blocks (10) are fixedly connected to a first long rack (11) for driving the protective cover (2) to move, a rotating shaft (12) being rotatably connected to the middle of the bottom end of the workbench (1), a first servo motor (14) being coaxially connected to the rotating shaft (12) being fixedly connected to the bottom end of the workbench (1), a first transmission gear (13) being fixedly connected to the outer side of the rotating shaft (12), and the first transmission gear (13) being meshed with the pair of first long racks (11).

2. The anti-splash fixture device for parts welding according to claim 1 is characterized in that: The rotating shaft (12) passes through the table surface of the workbench (1) and is fixedly connected to a second transmission gear (15) at its top. A first slide groove (16) is provided at the top of the workbench (1). A slider (17) is slidably connected inside the first slide groove (16) and is connected to the bottom end of the movable plate (3). A pair of second long racks (18) are fixedly connected to opposite sides of the movable plates (3). A pair of second long racks (18) are meshedly connected to the outer side of the second transmission gear (15). A buffer component is provided on the second long rack (18). A pair of second slide grooves (19) for sliding the second long racks (18) are provided on opposite sides of the movable plates (3).

3. The anti-splash fixture device for parts welding according to claim 2 is characterized in that: The buffer assembly comprises a pair of short plates (20) located at the top and bottom ends of the second long rack (18), a sliding column (21) is fixedly connected between the pair of short plates (20), the first meshing tooth at the connection position between the second long rack (18) and the movable plate (3) is set as a movable tooth (28), the top and bottom ends of the movable tooth (28) are fixedly connected to a connecting plate (22) sleeved on the outside of the sliding column (21), and a return spring (27) is arranged between the connecting plate (22) and one of the short plates (20).

4. The anti-splash fixture device for parts welding according to claim 1 is characterized in that: An adjustment component for adjusting parts of different sizes is arranged between the pair of clamping plates (4).

5. The anti-splash fixture device for parts welding according to claim 4 is characterized in that: The adjustment assembly comprises a groove (23) formed on the inner side of the movable plate (3), a bidirectional reciprocating screw (24) being rotatably connected inside the groove (23), a second servo motor (25) coaxially connected to the bidirectional reciprocating screw (24) being fixedly connected to one side of the movable plate (3), and a movable block (26) for driving a pair of clamping plates (4) to move towards each other being connected to a nut pair on the outer side of the bidirectional reciprocating screw (24).

6. The anti-splash fixture device for parts welding according to claim 1 is characterized in that: An observation window for conveniently viewing the interior is provided on the same side of the pair of protective covers (2).

Citation Information

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