Positioning and punching device for guardrail plate machining
By designing a positioning punching device for guardrail processing, combined with electric push rods, stamping blocks, motors and grinding discs, the automation and synchronous operation of punching and grinding is achieved, which solves the problem of cumbersome grinding after punching during guardrail processing, improves production efficiency and automatically removes waste.
Patent Information
- Application Number
- CN202421617062.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-07-09
AI Technical Summary
During the processing of guardrail boards, tedious grinding processes are required after punching, resulting in low production efficiency.
Design a positioning punching device for guardrail processing, combining electric push rods, stamping blocks, motors and grinding discs to realize automated and synchronous operation of punching and grinding.
Through this device, the punching and grinding of the guardrail plate can be quickly completed, the process can be simplified, the processing efficiency can be improved, and the waste can be automatically removed through the transmission system to reduce manual operation.
Smart Images

Figure CN222779136U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of guardrail plate processing, in particular to a positioning punching device for guardrail plate processing. Background Art
[0002] Highway guardrails use the deformation of soil foundation, columns and beams to absorb collision energy and force out-of-control vehicles to change direction and return to normal driving direction to prevent vehicles from running off the road, so as to protect vehicles and passengers and reduce losses caused by accidents. Punching is required during the processing of guardrails to facilitate the later installation of guardrails.
[0003] After the guardrail is punched, the top surface of the guardrail needs to be polished to prevent the guardrail from scratching people during transportation. Currently, after the guardrail is positioned and punched, the guardrail is lifted to the polishing device and then positioned and polished. The process is relatively cumbersome and the production efficiency is not high. Utility Model Content
[0004] In view of the deficiencies in the prior art, the purpose of the present invention is to provide a positioning punching device for processing guardrail plates, so as to solve the technical problems mentioned in the above background technology.
[0005] The above technical objectives of the utility model are achieved through the following technical solutions:
[0006] A positioning punching device for processing a guardrail plate, comprising a placing table, the guardrail plate is placed on the top of the placing table, and also comprising a rectangular frame, two vertical sections of the rectangular frame slide through the placing table, two electric push rods are fixedly connected between the top wall of the rectangular frame and the top surface of the placing table, a plurality of punching blocks are fixedly connected to the top wall of the rectangular frame, a through hole is opened on the top surface of the placing table directly below the punching block, a plurality of motors are fixedly connected to the bottom wall of the rectangular frame, a rotating disk is transmission-connected to the output end of the motor, a grinding disk is fixedly connected to the top of the rotating disk, the grinding disk is inserted into the corresponding through hole, and the top surface of the grinding disk is coplanar with the top surface of the placing table;
[0007] A plurality of positioning parts are arranged in the placing platform.
[0008] Furthermore, when the punching block contacts the guardrail plate, the top surface of the grinding disc is located below the bottom surface of the placement table.
[0009] Furthermore, a top groove is provided on the top of the grinding disc, a spring is fixedly connected to the bottom wall of the top groove, an arc-shaped protrusion is fixedly connected to the top of the spring, and when the spring is in a natural state, the arc-shaped protrusion is completely located in the top groove, and a transmission part is provided below the arc-shaped protrusion.
[0010] Further, the transmission part includes a cavity opened in the rotating disk. The bottom end of the arc-shaped protrusion is fixedly connected with a vertical rod, and the vertical rod slides through the inner bottom wall of the top groove and extends into the cavity. The bottom end of the vertical rod is fixedly connected with two transmission rods. The transmission rods are L-shaped, and the vertical sections of the transmission rods slide through the inner bottom wall of the cavity and extend below the rotating disk. A bottom frame is fixedly connected to the bottom of the placing table corresponding to the through hole. The bottom frame is C-shaped, and the bottom ends of the transmission rods are located directly above the bottom frame.
[0011] Further, the positioning part includes two sliding grooves opened on the top of the placing table. A lead screw is rotatably connected in the two sliding grooves together. One end of the lead screw extends outside the placing table. Two fixing plates are threadedly connected to the outer peripheral surface of the lead screw. The fixing plates are L-shaped, and the vertical sections of the fixing plates are slidably connected in the corresponding sliding grooves.
[0012] Further, a positioning plate is fixedly connected to the top of the placing table, and one side of the guardrail plate is attached to the positioning plate.
[0013] In summary, the present utility model includes at least one of the following beneficial technical effects:
[0014] 1. For the positioning and punching device for processing guardrail plates, the electric push rod works to drive the punching block to drop and punch the guardrail plate, and then the electric push rod drives the rectangular frame to return to the initial position. At the same time, the motor works to drive the grinding disc to rotate, and grind the punched hole on the bottom surface of the guardrail plate, so as to quickly punch and grind, simplify the processing procedure of the guardrail plate, and improve the processing efficiency;
[0015] 2. For the positioning and punching device for processing guardrail plates, when the punching block contacts the guardrail plate, the transmission rod also contacts and presses the bottom frame, so that the spring is stretched, and the arc-shaped protrusion extends out of the top groove. The waste material punched down will fall on the arc-shaped protrusion and then leave the grinding disc, without the need for workers to manually remove the waste material, and it can also prevent the waste material from staying on the top surface of the grinding disc. Description of the Drawings
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0017] Figure 1 is the three-dimensional view in the initial state of this embodiment;
[0018] Figure 2 is the partial bottom view in the initial state of this embodiment;
[0019] Figure 3 It is a partial front cross-sectional view of the present embodiment in the punching state;
[0020] Figure 4 It is a partial side sectional view of the punching state of this embodiment.
[0021] In the figure, 1. placing table; 2. rectangular frame; 3. electric push rod; 4. stamping block; 5. through hole; 6. motor; 7. rotating disk; 8. grinding disk; 9. positioning part; 10. top groove; 11. spring; 12. arc-shaped protrusion; 13. transmission part; 131. cavity; 132. vertical rod; 133. transmission rod; 134. base frame; 14. sliding groove; 15. screw; 16. fixing plate; 17. positioning plate. DETAILED DESCRIPTION
[0022] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0023] Example:
[0024] Reference Figures 1 to 4 The utility model discloses a positioning punching device for processing guardrail plates, comprising a placing table 1, on which the guardrail plates are placed, and a rectangular frame 2, wherein two vertical sections of the rectangular frame 2 slide through the placing table 1, and two electric push rods 3 are fixedly connected between the inner top wall of the rectangular frame 2 and the top surface of the placing table 1, and a plurality of punching blocks 4 are fixedly connected to the inner top wall of the rectangular frame 2, and a through hole 5 is opened on the top surface of the placing table 1 directly below the punching block 4.
[0025] A plurality of motors 6 are fixedly connected to the inner bottom wall of the rectangular frame 2, and a rotating disk 7 is transmission-connected to the output end of the motor 6. A grinding disk 8 is fixedly connected to the top of the rotating disk 7. The grinding disk 8 is inserted into the corresponding through hole 5, and the top surface of the grinding disk 8 is coplanar with the top surface of the placement table 1.
[0026] A plurality of positioning parts 9 are provided in the placement table 1 .
[0027] In this embodiment, in the initial state (such as Figure 1 and Figure 2 As shown), the stamping block 4 is located above the placement table 1, the grinding disc 8 is located in the through hole 5, and the outer peripheral surface of the grinding disc 8 is in contact with the inner wall of the through hole 5, and the top surface of the grinding disc 8 is coplanar with the top surface of the placement table 1.
[0028] When the guardrail plate needs to be processed, the guardrail plate is placed on the top of the placement table 1, and the guardrail plate is positioned and fixed by the positioning part 9. Then the electric push rod 3 works to drive the rectangular frame 2 to move downward, and the rectangular frame 2 drives the punching block 4, the motor 6, the rotating disk 7 and the grinding disk 8 to move downward until the punching block 4 contacts the guardrail plate, and punches the guardrail plate with the cooperation of the through hole 5, and the punched waste falls into the through hole 5.
[0029] Then the electric push rod 3 moves in the reverse direction, driving the rectangular frame 2 to return to its original position. At the same time, the motor 6 operates, driving the rotating disk 7 and the grinding disk 8 to rotate. Therefore, while the grinding disk 8 rotates, it moves upward, and the grinding disk 8 gradually inserts into the through hole 5, contacts the barbs on the bottom surface of the guardrail plate and grinds them until the grinding disk 8 returns to its initial position.
[0030] In a further preferred embodiment of the present utility model, as Figure 3 shown, when the stamping block 4 contacts the guardrail plate, the top surface of the grinding disk 8 is located below the bottom surface of the placing table 1.
[0031] In this embodiment, since there is a gap between the grinding disk 8 and the bottom surface of the placing table 1, the grinding disk 8 no longer shields the through hole 5, and the waste falling into the through hole 5 will directly drain out of the through hole 5, and there is no need for the staff to manually take out the waste.
[0032] In a further preferred embodiment of the present utility model, as Figure 3 and Figure 4 shown, a top groove 10 is formed at the top of the grinding disk 8, a spring 11 is fixedly connected to the inner bottom wall of the top groove 10, the top end of the spring 11 is fixedly connected with an arc-shaped protrusion 12. When the spring 11 is in a natural state, the arc-shaped protrusion 12 is completely located within the top groove 10, and a transmission part 13 is arranged below the arc-shaped protrusion 12.
[0033] In this embodiment, in the initial state, the spring 11 is in a natural state, and the arc-shaped protrusion 12 is completely located within the groove, so the arc-shaped protrusion 12 will not hinder the placement of the guardrail plate on the placing table 1.
[0034] In a further preferred embodiment of the present utility model, as Figure 3 and Figure 4 shown, the transmission part 13 includes a cavity 131 formed in the rotating disk 7, the bottom end of the arc-shaped protrusion 12 is fixedly connected with a vertical rod 132, the vertical rod 132 slides through the inner bottom wall of the top groove 10 and extends into the cavity 131. The bottom end of the vertical rod 132 is fixedly connected with two transmission rods 133, the transmission rods 133 are L-shaped, and the vertical sections of the transmission rods 133 slide through the inner bottom wall of the cavity 131 and extend below the rotating disk 7. A bottom frame 134 is fixedly connected to the bottom of the placing table 1 corresponding to the through hole 5, the bottom frame 134 is in a U-shaped configuration, and the bottom ends of the transmission rods 133 are located directly above the bottom frame 134.
[0035] In this embodiment, when the grinding disc 8 moves downward, the transmission rod 133 is driven to move downward synchronously. During the movement, the transmission rod 133 contacts the base frame 134 and squeezes the base frame 134. At the same time, the grinding disc 8 continues to move downward, so the spring 11 is stretched, and the arc-shaped protrusion 12 exposes the top groove 10. Therefore, after the waste falling from the through hole 5 falls to the top of the grinding disc 8, it will tilt and slide under the support of the arc-shaped protrusion 12, thereby preventing the waste from remaining on the top of the grinding disc 8.
[0036] When the guardrail plate is punched, the electric push rod 3 moves in the reverse direction, the grinding disc 8 moves upward, the transmission rod 133 leaves the base frame 134, and under the action of the restoring force of the spring 11, the arc-shaped protrusion 12 retracts into the top groove 10 to avoid the arc-shaped protrusion 12 from contacting the guardrail plate. Instead, the top surface of the grinding disc 8 contacts the barbs on the bottom surface of the guardrail plate to ensure the grinding effect of the guardrail plate.
[0037] In a further preferred embodiment of the present invention, Figure 1 As shown, the positioning portion 9 includes two sliding grooves 14 opened on the top of the placing table 1, and a screw 15 is connected to the corresponding two sliding grooves 14 for common rotation. One end of the screw 15 extends to the outside of the placing table 1, and the outer peripheral surface of the screw 15 is threadedly connected to two fixing plates 16. The fixing plate 16 is L-shaped, and the vertical section of the fixing plate 16 is slidably connected to the corresponding sliding groove 14.
[0038] In this embodiment, the outer circumference of the lead screw 15 is provided with two sections of threads with opposite rotation directions, and the two fixing plates 16 are respectively threadedly connected to the two sections of threads on the outer circumference of the lead screw 15, so that the rotation of the lead screw 15 drives the two fixing plates 16 to move in opposite directions. After placing the guardrail board on the placement table 1, the staff rotates the lead screw 15 to drive the two fixing plates 16 to move towards each other and approach the guardrail board, and the vertical section of the fixing plate 16 contacts the two side walls of the guardrail board in the length direction, and the bottom surface of the horizontal section of the fixing plate 16 contacts the top surface of the guardrail board, thereby positioning and fixing the guardrail board in the height direction and the length direction.
[0039] In a further preferred embodiment of the present invention, Figure 1 As shown, a positioning plate 17 is fixedly connected to the top of the placement platform 1, and one side of the guardrail plate is in contact with the positioning plate 17.
[0040] In this embodiment, when placing the guardrail board, one side surface of the guardrail board in the width direction is fitted with the positioning plate 17, so as to position the guardrail board in the width direction of the guardrail board.
[0041] The implementation principle of the above embodiment is:
[0042] In the initial state (such as Figure 1 and Figure 2As shown), the stamping block 4 is located above the placement table 1, the grinding disc 8 is located in the through hole 5, and the outer peripheral surface of the grinding disc 8 is in contact with the inner wall of the through hole 5, and the top surface of the grinding disc 8 is coplanar with the top surface of the placement table 1.
[0043] Place the guardrail board on the placement table 1, fit one side of the guardrail board in the width direction with the positioning plate 17, then rotate the screw 15 to drive the two fixing plates 16 to move towards each other and approach the guardrail board, and push the guardrail board to the center position of the placement table 1 until the corresponding two fixing plates 16 are in contact with the side of the guardrail board, thereby completing the positioning and fixation of the guardrail board.
[0044] Then the electric push rod 3 is started to drive the rectangular frame 2 to move downward, the rectangular frame 2 drives the punching block 4, the motor 6, the rotating disk 7 and the grinding disk 8 to move downward, the grinding disk 8 drives the transmission rod 133 to move downward, the transmission rod 133 contacts the bottom frame 134 during the movement, and squeezes the bottom frame 134, the spring 11 is stretched, and the arc-shaped protrusion 12 exposes the top groove 10. The punching block 4 moves downward to contact the guardrail plate to punch the guardrail plate, and the waste falls into the through hole 5 and is discharged through the through hole 5 (such as Figure 3 and Figure 4 shown).
[0045] Then the electric push rod 3 moves in the reverse direction, driving the rectangular frame 2 to return to the initial position, and the arc-shaped protrusion 12 retracts into the top groove 10 under the restoring force of the spring 11. The motor 6 drives the grinding disc 8 to rotate, and the grinding disc 8 rotates and inserts into the through hole 5 and contacts the barbs at the bottom of the guardrail plate, thereby grinding the guardrail plate.
[0046] Finally, the screw 15 is reversed to release the fixing of the guardrail plate and remove the guardrail plate.
[0047] The embodiments of this specific implementation method are all preferred embodiments of the utility model, and are not intended to limit the protection scope of the utility model. Therefore, all equivalent changes made based on the structure, shape, and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A positioning punching device for processing a guardrail plate, comprising a placing table (1), the guardrail plate is placed on the top of the placing table (1), and is characterized in that: It further includes a rectangular frame (2), two vertical segments of the rectangular frame (2) slidably pass through the placing table (1), two electric push rods (3) are fixedly connected between the inner top wall of the rectangular frame (2) and the top surface of the placing table (1), several punching blocks (4) are fixedly connected to the inner top wall of the rectangular frame (2), through holes (5) are formed in the top surface of the placing table (1) directly below the punching blocks (4), several motors (6) are fixedly connected to the inner bottom wall of the rectangular frame (2), the output end of the motor (6) is drivingly connected to a rotating disk (7), a grinding disk (8) is fixedly connected to the top of the rotating disk (7), the grinding disk (8) is inserted into the corresponding through hole (5), and the top surface of the grinding disk (8) is coplanar with the top surface of the placing table (1); Several positioning parts (9) are arranged in the placing table (1).
2. A positioning punching device for guardrail plate processing according to claim 1, characterized in that: When the punching block (4) contacts the guardrail plate, the top surface of the grinding disk (8) is located below the bottom surface of the placing table (1).
3. A positioning punching device for guardrail plate processing according to claim 2, characterized in that: A top groove (10) is formed in the top of the grinding disk (8), a spring (11) is fixedly connected to the inner bottom wall of the top groove (10), the top end of the spring (11) is fixedly connected to an arc-shaped protrusion (12), when the spring (11) is in a natural state, the arc-shaped protrusion (12) is completely located in the top groove (10), and a transmission part (13) is arranged below the arc-shaped protrusion (12).
4. A positioning punching device for guardrail plate processing according to claim 3, characterized in that: The transmission part (13) includes a cavity (131) formed in the rotating disk (7), the bottom end of the arc-shaped protrusion (12) is fixedly connected to a vertical rod (132), the vertical rod (132) slidably passes through the inner bottom wall of the top groove (10) and extends into the cavity (131), two transmission rods (133) are fixedly connected to the bottom end of the vertical rod (132), the transmission rods (133) are L-shaped, and the vertical segments of the transmission rods (133) slidably pass through the inner bottom wall of the cavity (131) and extend below the rotating disk (7), a bottom frame (134) is fixedly connected to the bottom of the placing table (1) corresponding to the through hole (5), the bottom frame (134) is C-shaped, and the bottom ends of the transmission rods (133) are located directly above the bottom frame (134).
5. A positioning punching device for guardrail plate processing according to claim 4, characterized in that: The positioning part (9) includes two sliding grooves (14) formed in the top of the placing table (1), a lead screw (15) is rotatably connected in the two corresponding sliding grooves (14) together, one end of the lead screw (15) extends outside the placing table (1), two fixing plates (16) are threadedly connected to the outer peripheral surface of the lead screw (15), the fixing plates (16) are L-shaped, and the vertical segments of the fixing plates (16) are slidably connected in the corresponding sliding grooves (14).
6. A positioning punching device for guardrail plate processing according to claim 5, characterized in that: A positioning plate (17) is fixedly connected to the top of the placing table (1), and one side of the guardrail plate is attached to the positioning plate (17).