Hot working and forming all-in-one machine
By designing a hot-processing and forming machine with integrated heating, forming and brazing functions, the problems of low production efficiency and high cost caused by the single function of traditional equipment are solved, and a more efficient and coherent production process and lower environmental pollution are achieved.
Patent Information
- Application Number
- CN202421646595.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-07-12
AI Technical Summary
Due to the single function of traditional thermal processing forming equipment, the workpiece moves for a long time between different equipment, which reduces production efficiency and increases labor intensity and production costs.
A heat-processing and forming integrated heating, forming and brazing is designed, including a base, a hot-press forming machine, a heat treatment furnace and a brazing mechanism, which can complete multiple process steps on a single device to reduce workpiece movement.
It achieves the consistency and efficiency of the production process, reduces the movement time of workpieces, reduces labor intensity and production costs, and improves energy utilization and environmental purification effects.
Smart Images
Figure CN222779137U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of molding equipment, in particular to a hot processing molding integrated machine. Background Art
[0002] Hot forming equipment occupies an important position in modern manufacturing. It refers to equipment used to make metals, plastics or other materials into specific shapes through heating and plastic deformation processes. It is widely used in the processing of plastics, metals and composite materials.
[0003] However, traditional hot processing and forming equipment usually only has a single function. For example, a hot press molding machine can only form products of the desired shape by molding and applying pressure through a mold. The workpiece needs to be preheated by other equipment before pressure molding and then transported to the hot press molding machine for molding. If the workpiece needs to be brazed after molding, it needs to be transported to other equipment for brazing processing. The movement time of the workpiece between different equipment is long, which reduces production efficiency and increases labor intensity and production costs.
[0004] Therefore, it is necessary to provide a new hot processing and forming integrated machine to solve the above technical problems. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a thermal processing and forming all-in-one machine.
[0006] The utility model provides an integrated hot processing and forming machine, comprising: a base, a hot pressing forming machine, a heat treatment furnace and a brazing mechanism, wherein the upper surface of the base is fixedly connected to a top plate via a plurality of support columns, the base is provided with a hot pressing forming machine, the base is also provided with a heat treatment furnace, the base is connected with a brazing mechanism, the brazing mechanism comprises a three-axis machine tool and a brazing operation head, the base is provided with a three-axis machine tool, the three-axis machine tool is provided with a brazing operation head, and the top plate is connected with a purification mechanism.
[0007] Preferably, the purification mechanism includes a fan, an exhaust pipe, an exhaust hood, an air supply pipe, a box body, a box cover, activated carbon and an exhaust pipe. The fan is installed on the upper surface of the top plate, the inlet of the fan is fixedly connected to the exhaust pipe, the other end of the exhaust pipe is fixedly connected to the exhaust hood, the outlet of the fan is fixedly connected to the air supply pipe, the upper surface of the top plate is fixedly connected to the box body, the other end of the air supply pipe is fixedly connected to the side of the box body, the other side of the box body is fixedly connected to the exhaust pipe, activated carbon is arranged in the box body, and the upper surface of the box body is fixedly connected to a matching box cover.
[0008] Preferably, the box cover is connected to a flipping mechanism, which includes a motor, a rotating shaft and a flipping rod. The motor is installed on the upper surface of the box cover, the output end of the motor passes through the upper surface of the box cover and is fixedly connected to the rotating shaft through a coupling, and a plurality of evenly distributed flipping rods are fixedly connected to the side of the rotating shaft.
[0009] Preferably, the box cover is fixed to the box body by screws.
[0010] Preferably, the rear end surface of the exhaust hood is fixedly connected to the rear end surface of the base via two symmetrically arranged connecting rods.
[0011] Preferably, a matching filter cover is fixedly connected to one end of the air supply pipe and the exhaust pipe that are connected to the box.
[0012] Preferably, the three-axis machine tool is also fixedly connected to a processing table.
[0013] Compared with the related art, the hot processing and forming integrated machine provided by the utility model has the following beneficial effects:
[0014] 1. The hot processing and forming all-in-one machine provided by the utility model integrates heating, forming and brazing into one, realizes multi-process integration and one-stop processing. This integration makes the production process more coherent and efficient, and can complete multiple process steps on one device, reducing the movement time of the workpiece between different devices, which not only improves the continuity and overall efficiency of production, but also reduces the labor intensity of workers and improves production efficiency. Moreover, the residual heat can be utilized, and there is no need to heat and weld the materials separately, which improves the utilization rate of energy and reduces production costs.
[0015] 2. The hot processing and forming integrated machine provided by the utility model can absorb and purify the smoke during the brazing process, effectively reducing the pollution of the smoke to the environment, which is beneficial to the health of the workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of the utility model;
[0017] Figure 2 It is a structural schematic diagram of the utility model from another angle;
[0018] Figure 3 It is a schematic structural diagram of a box body in the utility model in cross section;
[0019] Figure 4 It is a structural schematic diagram of the flipping mechanism in the utility model.
[0020] Numbers in the figure: 1. base; 2. support column; 3. top plate; 4. heat treatment furnace; 5. hot pressing machine; 6. three-axis machine tool; 7. brazing operation head; 8. processing table; 9. exhaust hood; 10. box body; 11. exhaust pipe; 12. motor; 13. box cover; 14. fan; 15. gas pipe; 16. exhaust pipe; 17. connecting rod; 18. activated carbon; 19. rotating shaft; 20. flip rod. DETAILED DESCRIPTION
[0021] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.
[0022] Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 ,in, Figure 1 It is a structural schematic diagram of the utility model; Figure 2 It is a structural schematic diagram of the utility model from another angle; Figure 3 It is a schematic structural diagram of a box body in the utility model in cross section; Figure 4 The schematic diagram of the structure of the flipping mechanism in the utility model includes: a base 1, a hot pressing molding machine 5, a heat treatment furnace 4 and a brazing mechanism.
[0023] In the specific implementation process, Figure 1 and Figure 2 As shown, the upper surface of the base 1 is fixedly connected to a top plate 3 through a plurality of support columns 2, a hot pressing molding machine 5 is installed on the base 1, a heat treatment furnace 4 is also installed on the base 1, a brazing mechanism is connected to the base 1, the brazing mechanism includes a three-axis machine tool 6 and a brazing operation head 7, a three-axis machine tool 6 is installed on the base 1, and a brazing operation head 7 is installed on the three-axis machine tool 6.
[0024] It should be noted that: when in use, the material is heated by the heat treatment furnace 4, and the heated material is hot-pressed by the hot pressing molding machine 5 next to the heat treatment furnace 4. When the molded material needs to be brazed, the residual heat can be used to directly move the brazing operation head 7 through the three-axis machine tool 6 for brazing.
[0025] refer to Figure 1 , Figure 2 and Figure 3 As shown, the top plate 3 is connected with a purification mechanism, and the purification mechanism includes a fan 14, an exhaust pipe 16, an exhaust hood 9, an air supply pipe 15, a box body 10, a box cover 13, activated carbon 18 and an exhaust pipe 11. The fan 14 is installed on the upper surface of the top plate 3, the inlet of the fan 14 is fixedly connected with the exhaust pipe 16, the other end of the exhaust pipe 16 is fixedly connected with the exhaust hood 9, the outlet of the fan 14 is fixedly connected with the air supply pipe 15, the upper surface of the top plate 3 is fixedly connected with the box body 10, the other end of the air supply pipe 15 is fixedly connected with the side of the box body 10, the other side of the box body 10 is fixedly connected with the exhaust pipe 11, activated carbon 18 is arranged in the box body 10, and the upper surface of the box body 10 is fixedly connected with a matching box cover 13.
[0026] It should be noted that: during the brazing process, the fan 14 is started and the fan 14 performs exhaust, so that the smoke generated during the brazing process is sucked into the exhaust pipe 16 along with the gas through the exhaust hood 9, and then input into the box body 10 through the gas supply pipe 15, and the smoke is adsorbed and purified by the activated carbon 18, and the gas is then discharged through the exhaust pipe 11.
[0027] refer to Figure 4 As shown, the box cover 13 is connected to a flip mechanism, which includes a motor 12, a rotating shaft 19 and a flip rod 20. The motor 12 is installed on the upper surface of the box cover 13, and the output end of the motor 12 passes through the upper surface of the box cover 13 and is fixedly connected to the rotating shaft 19 through a coupling. A plurality of evenly distributed flip rods 20 are fixedly connected to the side of the rotating shaft 19.
[0028] It should be noted that during use, the motor 12 can drive the rotating shaft 19 to rotate, and the rotation of the rotating shaft 19 can cause the turning rod 20 to rotate and turn the activated carbon 18 in the box cover 13.
[0029] refer to Figure 3 and Figure 4 As shown, the box cover 13 is fixed to the box body 10 by screws, so that the box cover 13 can be easily disassembled and assembled.
[0030] refer to Figure 2 As shown, the rear end surface of the exhaust hood 9 is fixedly connected to the rear end surface of the base 1 through two symmetrically arranged connecting rods 17. The arranged connecting rods 17 make the structure of the exhaust hood 9 more stable.
[0031] The ends of the gas supply pipe 15 and the exhaust pipe 11 that are connected to the box body 10 are fixedly connected with matching filter covers (the filter covers are not specifically drawn in the figure, the filter covers are existing devices and will not be described in detail here). By setting up the filter covers, the activated carbon 18 is prevented from entering the gas supply pipe 15 and the exhaust pipe 11.
[0032] refer to Figure 1 As shown, the three-axis machine tool 6 is also fixedly connected to a processing table 8. Through the arrangement of the processing table 8, brazing is performed on the processing table 8, which plays a protective role for the three-axis machine tool 6.
[0033] The working principle provided by the utility model is as follows: when in use, the material is heated by the heat treatment furnace 4, and the heated material is hot-pressed and formed by the hot pressing molding machine 5 next to the heat treatment furnace 4. When the formed material needs to be brazed, the residual heat can be utilized to directly move the brazing operation head 7 through the three-axis machine tool 6 for brazing, thereby eliminating the need to heat and weld the material separately, thereby improving energy utilization and reducing production costs, and integrating heating, molding and brazing into one, integrating heating, molding and brazing into one, realizing multi-process integration and one-stop processing. This integration makes the production process more coherent and efficient, and can complete multiple process steps on one device, reducing the moving time of the workpiece between different devices, which not only improves the continuity and overall efficiency of production, but also reduces the labor of workers. Strength is improved, and production efficiency is improved. During the brazing process, the fan 14 is started, and the fan 14 is used for exhaust, so that the smoke generated during the brazing process is sucked into the exhaust pipe 16 along with the gas from the exhaust hood 9, and then input into the box body 10 through the gas supply pipe 15, and the smoke is adsorbed and purified by the activated carbon 18, and the gas is discharged from the exhaust pipe 11, so that the pollution of the smoke to the environment during the brazing process can be effectively reduced, which is beneficial to the health of the staff. During use, the motor 12 can drive the shaft 19 to rotate, and the rotation of the shaft 19 can make the flip rod 20 rotate to flip the activated carbon 18 in the box cover 13. By regularly flipping the activated carbon 18 in the box cover 13, it is avoided that the local activated carbon 18 is scrapped while the activated carbon 18 in other parts has not been well utilized, thereby improving the utilization rate of the activated carbon 18.
[0034] The circuits and controls involved in the present invention are all prior art and will not be described in detail here.
[0035] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. Thermal processing and forming integrated machine, characterized in that: include: A base (1), the upper surface of the base (1) being fixedly connected to a top plate (3) via a plurality of support columns (2); A hot pressing forming machine (5), wherein the base (1) is provided with the hot pressing forming machine (5); A heat treatment furnace (4), wherein the base (1) is also provided with a heat treatment furnace (4); A brazing mechanism, wherein the base (1) is connected to the brazing mechanism, the brazing mechanism comprises a three-axis machine tool (6) and a brazing operation head (7), the three-axis machine tool (6) is installed on the base (1), and the three-axis machine tool (6) is installed on the brazing operation head (7); Purification mechanism: the top plate (3) is connected with a purification mechanism.
2. The hot working and forming integrated machine according to claim 1, characterized in that: The purification mechanism comprises a fan (14), an exhaust pipe (16), an exhaust hood (9), an air supply pipe (15), a box (10), a box cover (13), activated carbon (18) and an exhaust pipe (11). The fan (14) is installed on the upper surface of the top plate (3). The inlet of the fan (14) is fixedly connected to the exhaust pipe (16). The other end of the exhaust pipe (16) is fixedly connected to the exhaust hood (9). The outlet of the fan (14) is fixedly connected to the air supply pipe (15). The upper surface of the top plate (3) is fixedly connected to the box (10). The other end of the air supply pipe (15) is fixedly connected to the side of the box (10). The other side of the box (10) is fixedly connected to the exhaust pipe (11). Activated carbon (18) is arranged in the box (10). The upper surface of the box (10) is fixedly connected to the matching box cover (13).
3. The hot working and forming integrated machine according to claim 2, characterized in that: The box cover (13) is connected to a flipping mechanism, which comprises a motor (12), a rotating shaft (19) and a flipping rod (20). The motor (12) is mounted on the upper surface of the box cover (13). The output end of the motor (12) passes through the upper surface of the box cover (13) and is fixedly connected to the rotating shaft (19) via a coupling. A plurality of evenly distributed flipping rods (20) are fixedly connected to the side of the rotating shaft (19).
4. The hot working and forming integrated machine according to claim 2, characterized in that: The box cover (13) is fixed to the box body (10) by screws.
5. The hot working and forming integrated machine according to claim 2, characterized in that: The rear end surface of the exhaust hood (9) is fixedly connected to the rear end surface of the base (1) via two symmetrically arranged connecting rods (17).
6. The hot working and forming integrated machine according to claim 2, characterized in that: A matching filter cover is fixedly connected to one end of the air supply pipe (15) and the exhaust pipe (11) that are in communication with the box body (10).
7. The hot working and forming integrated machine according to claim 1, characterized in that: The three-axis machine tool (6) is also fixedly connected to a processing table (8).