Intelligent galvanized aluminum magnesium plate forming machine

Abstract

The utility model discloses an intelligent galvanized aluminum magnesium plate forming machine, and relates to the technical field of galvanized aluminum magnesium plate forming machines. The leveling device comprises a supporting frame, the other side of the upper surface of the supporting frame is rotationally connected with a leveling roller used for leveling the galvanized aluminum magnesium plate, and the position, close to the middle, of the upper surface of the supporting frame is rotationally connected with an auxiliary roller; and the forming assembly comprises a plurality of rotating shafts rotationally mounted on one side of the upper surface of the supporting frame. According to the utility model, through the design that the forming die does not need to be replaced, the adjusting time and the production interruption are reduced, the overall production efficiency is improved, the flatness of a plate before forming is ensured through the use of the leveling roller, wrinkles, corrugations or non-uniform thickness are reduced, the appearance and structural integrity of a product are improved, and the production cost is reduced. Through the design of the bidirectional lead screw and the handle and the application of the dial gauge, an operator can adjust the position of the forming plate more quickly and more accurately.

Description

Technical Field

[0001] The utility model belongs to the technical field of galvanized aluminum-magnesium plate forming machines, in particular to an intelligent galvanized aluminum-magnesium plate forming machine. Background Art

[0002] Galvanized aluminum-magnesium sheet is a metal sheet with special surface treatment. It has good processing performance and can be cut, bent, welded and formed. When forming the galvanized aluminum-magnesium sheet, a forming machine is generally used to form the galvanized aluminum-magnesium sheet. The following deficiencies exist during use:

[0003] 1. Some existing galvanized aluminum-magnesium plate forming machines need to replace the forming molds when forming galvanized aluminum-magnesium plates of different sizes, which is inconvenient to adjust, thereby reducing the overall production efficiency.

[0004] 2. At the same time, some galvanized aluminum-magnesium sheet forming machines are not convenient for flattening the galvanized aluminum-magnesium sheet before forming, which may cause wrinkles, ripples or uneven thickness of the formed products, affecting the appearance and structural integrity of the products.

[0005] For this purpose, we proposed an intelligent galvanized aluminum-magnesium plate forming machine. Utility Model Content

[0006] The purpose of the utility model is to solve the problem in the prior art that some galvanized aluminum-magnesium plate forming machines need to replace the forming molds when forming galvanized aluminum-magnesium plates of different sizes, which is inconvenient to adjust, thereby reducing the overall production efficiency; at the same time, some galvanized aluminum-magnesium plate forming machines are not convenient for leveling the galvanized aluminum-magnesium plates before forming, which may cause wrinkles, ripples or uneven thickness on the formed products, affecting the appearance and structural integrity of the products, and an intelligent galvanized aluminum-magnesium plate forming machine is proposed.

[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0008] An intelligent galvanized aluminum-magnesium plate forming machine, comprising:

[0009] A support frame, wherein the other side of the upper surface of the support frame is rotatably connected to a leveling roller for leveling the galvanized aluminum-magnesium plate, and an auxiliary roller is rotatably connected near the middle of the upper surface of the support frame;

[0010] A forming assembly, the forming assembly includes a plurality of rotating shafts rotatably mounted on one side of the upper surface of the support frame, the outer walls at both ends of the plurality of rotating shafts are slidably connected with forming rollers, the forming rollers are fixedly connected to the rotating shafts by bolts, and both sides of the upper surface of the support frame are slidably connected with forming plates directly below the forming rollers, which are used for forming galvanized aluminum-magnesium plates;

[0011] An adjustment component, the adjustment component includes a bidirectional screw rod rotatably mounted inside the support frame, the bidirectional screw rod is threadedly connected to the forming plate, and is used to adjust the position of the forming plate;

[0012] The cutting assembly includes a cutting knife installed on the upper end of one side of the support frame, which is used to cut the galvanized aluminum-magnesium plate after forming. Both ends of one side of the upper surface of the support frame are located at the lower end of the cutting knife and are fixedly connected with photoelectric sensors for detecting the length of the galvanized aluminum-magnesium plate output.

[0013] In a possible design, the front ends of the plurality of rotating shafts pass through the support frame and are fixedly connected with the first synchronous wheel, the outer walls of the plurality of the first synchronous wheels are sleeved with a first synchronous belt, the front ends of the auxiliary roller and the smoothing roller pass through the support frame and are fixedly connected with the second synchronous wheel, and the outer walls of the two second synchronous wheels are sleeved with a second synchronous belt.

[0014] In a possible design, a servo motor is fixedly connected to the lower end of one side of the front end outer wall of the support frame, a small pulley is fixedly connected to the output end of the servo motor, a large pulley is fixedly connected to the front end of the auxiliary roller, and belts are provided on the outer walls of the small pulley and the large pulley.

[0015] In a possible design, the rear end of the bidirectional screw passes through the support frame and is fixedly connected to a handle, and scales are provided on both sides of the middle outer wall of the rotating shaft and on both sides of the upper surface of the support frame near the middle to improve the accuracy of adjusting the forming plate.

[0016] In a possible design, a mounting frame is fixedly connected to one side of the upper surface of the support frame, a hydraulic cylinder is fixedly connected to the upper surface of the mounting frame, an output end of the hydraulic cylinder passes through the mounting frame and is fixedly connected to a mounting plate, the mounting plate is fixedly connected to the cutting knife by bolts, both ends of the mounting frame are fixedly connected to guide rods, and the mounting plate is slidably connected to the guide rods.

[0017] In a possible design, a PLC controller is fixedly connected to one side of the outer wall at the rear end of the support frame, and a protective cover is fixedly connected to the outer wall at the front end of the support frame.

[0018] In a possible design, an outer wall on one side of the support frame is rotatably connected to a guide roller, and an outer wall on the other side of the support frame is rotatably connected to a conveying roller.

[0019] In the present application, when in use, first start the servo motor, and transmit power to the auxiliary roller through the small pulley, the large pulley and the belt. By setting the first synchronous wheel, the second synchronous wheel, the first synchronous belt and the second synchronous belt, the forming roller, the smoothing roller and the auxiliary roller can be rotated synchronously. Then the galvanized aluminum-magnesium plate is passed through the guide roller and then through the smoothing roller. The galvanized aluminum-magnesium plate is smoothed by the smoothing roller to ensure that the plate has uniform flatness before forming. The galvanized aluminum-magnesium plate is conveyed to the middle of the forming plate and the forming roller through the auxiliary roller, and the galvanized aluminum-magnesium plate can be formed. When adjustment is needed, first loosen the bolts on the forming roller, and adjust the bidirectional screw rod to accurately adjust the position of the forming plate and the forming roller to meet the forming requirements of plates of different sizes. By providing a scale on the rotating shaft and the support frame, the accuracy of the adjustment of the forming plate can be improved. The formed galvanized aluminum-magnesium plate is conveyed to the bottom of the cutting knife and passed through the photoelectric sensor, which can be used to detect the discharge length of the plate to achieve precise control.

[0020] In the utility model, the intelligent galvanized aluminum-magnesium plate forming machine reduces adjustment time and production interruption and improves overall production efficiency by designing that the forming mold does not need to be replaced. The flatness of the plate before forming is ensured by using a leveling roller, which reduces the generation of wrinkles, ripples or uneven thickness, and improves the appearance and structural integrity of the product. The design of a bidirectional screw and a handle, as well as the application of a scale, allows the operator to adjust the position of the forming plate more quickly and accurately.

[0021] In the utility model, the intelligent galvanized aluminum-magnesium plate forming machine realizes automatic control of the forming process through the use of a PLC controller, reduces human errors, improves forming accuracy, provides precise power control and length detection by setting up a photoelectric sensor, and a protective cover ensures the safety of the operator. The guide rollers and conveying rollers are set to ensure that the plate can smoothly enter and leave the forming area. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0023] Figure 1 This is a schematic diagram of a three-dimensional structure of an embodiment of the utility model;

[0024] Figure 2 This is a schematic diagram of the three-dimensional structure inside the protective cover of one embodiment of the utility model;

[0025] Figure 3It is a three-dimensional structural schematic diagram of a right side view of an embodiment of the utility model;

[0026] Figure 4 A rear three-dimensional structural schematic diagram of an embodiment of the utility model;

[0027] Figure 5 This is a schematic diagram of the three-dimensional structure of an adjustment component according to an embodiment of the utility model.

[0028] In the figure: 1. support frame; 2. rotating shaft; 3. forming roller; 4. forming plate; 5. leveling roller; 6. auxiliary roller; 7. servo motor; 8. small pulley; 9. large pulley; 10. belt; 11. first synchronous wheel; 12. first synchronous belt; 13. mounting frame; 14. hydraulic cylinder; 15. mounting plate; 16. cutting knife; 17. guide rod; 18. handle; 19. bidirectional screw rod; 20. scale; 21. guide roller; 22. conveying roller; 23. protective cover; 24. PLC controller; 25. photoelectric sensor; 26. second synchronous wheel; 27. second synchronous belt. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] In the description of the present invention, it should be understood that the terms "opening", "upper", "middle", "length", "inside" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0031] In order to keep the following description of the embodiments of the present invention clear and concise, the present invention omits detailed descriptions of known functions and known components.

[0032] Example 1

[0033] Reference Figure 1-Figure 5 , an intelligent galvanized aluminum-magnesium plate forming machine, which is used in the field of galvanized aluminum-magnesium plate forming machines, including:

[0034] Support frame 1, the other side of the upper surface of the support frame 1 is rotatably connected with a leveling roller 5 for leveling the galvanized aluminum-magnesium plate, and an auxiliary roller 6 is rotatably connected near the middle of the upper surface of the support frame 1;

[0035] A forming assembly, the forming assembly includes a plurality of rotating shafts 2 rotatably mounted on one side of the upper surface of a support frame 1, the outer walls at both ends of the plurality of rotating shafts 2 are slidably connected with forming rollers 3, the forming rollers 3 are fixedly connected to the rotating shafts 2 by bolts, and both sides of the upper surface of the support frame 1 are slidably connected with forming plates 4 located directly below the forming rollers 3, which are used for forming galvanized aluminum-magnesium plates;

[0036] An adjustment component, the adjustment component includes a bidirectional screw rod 19 rotatably mounted inside the support frame 1, the bidirectional screw rod 19 is threadedly connected to the forming plate 4, and is used to adjust the position of the forming plate 4;

[0037] The cutting assembly includes a cutting knife 16 installed on the upper end of one side of the support frame 1, which is used to cut the galvanized aluminum-magnesium plate after forming. Both ends of one side of the upper surface of the support frame 1 are located at the lower end of the cutting knife 16 and are fixedly connected with photoelectric sensors 25 for detecting the length of the galvanized aluminum-magnesium plate output.

[0038] In the above technical scheme, the galvanized aluminum-magnesium sheet is leveled by the leveling roller 5 to ensure that the sheet has uniform flatness before forming. The galvanized aluminum-magnesium sheet is transported to the middle of the forming plate 4 and the forming roller 3 through the auxiliary roller 6, and the galvanized aluminum-magnesium sheet can be formed. When adjustment is needed, the bolts on the forming roller 3 are first loosened, and the positions of the forming plate 4 and the forming roller 3 can be accurately adjusted by adjusting the bidirectional screw 19 to meet the forming requirements of sheets of different sizes.

[0039] In one aspect of this embodiment, Figure 2 As shown, the front ends of the multiple rotating shafts 2 pass through the support frame 1 and are fixedly connected with the first synchronous wheel 11, the outer walls of the multiple first synchronous wheels 11 are sleeved with the first synchronous belt 12, the front ends of the auxiliary roller 6 and the smoothing roller 5 pass through the support frame 1 and are fixedly connected with the second synchronous wheel 26, and the outer walls of the two second synchronous wheels 26 are sleeved with the second synchronous belt 27.

[0040] In the above technical solution, the forming roller 3, the leveling roller 5 and the auxiliary roller 6 can be rotated synchronously by providing the first synchronous wheel 11, the second synchronous wheel 26, the first synchronous belt 12 and the second synchronous belt 27.

[0041] In one aspect of this embodiment, Figure 2 As shown, a servo motor 7 is fixedly connected to the lower end of one side of the front end outer wall of the support frame 1, a small pulley 8 is fixedly connected to the output end of the servo motor 7, a large pulley 9 is fixedly connected to the front end of the auxiliary roller 6, and a belt 10 is provided on the outer walls of the small pulley 8 and the large pulley 9.

[0042] In the above technical solution, the servo motor 7 is provided to drive the small pulley 8 and the large pulley 9 to rotate so as to provide power.

[0043] This application can be used in the field of galvanized aluminum-magnesium plate forming machines, and can also be used in other fields applicable to this application.

[0044] Example 2

[0045] Improved on the basis of Example 1:

[0046] In one aspect of this embodiment, Figure 1 As shown, the rear end of the bidirectional screw rod 19 passes through the support frame 1 and is fixedly connected to the handle 18, and scales 20 are provided on both sides of the middle outer wall of the multi-rotation shaft 2 and on both sides of the upper surface of the support frame 1 near the middle.

[0047] In the above technical solution, by setting the scale 20, it can be used to improve the accuracy of adjusting the forming plate 4.

[0048] In one aspect of this embodiment, Figure 3 As shown, a mounting frame 13 is fixedly connected to one side of the upper surface of the support frame 1, a hydraulic cylinder 14 is fixedly connected to the upper surface of the mounting frame 13, an output end of the hydraulic cylinder 14 passes through the mounting frame 13 and is fixedly connected to a mounting plate 15, the mounting plate 15 and the cutting knife 16 are fixedly connected by bolts, both ends of the mounting frame 13 are fixedly connected to guide rods 17, and the mounting plate 15 and the guide rods 17 are slidably connected.

[0049] In the above technical solution, the stability of the cutting knife 16 during cutting can be improved by providing the guide rod 17 .

[0050] In one aspect of this embodiment, Figure 1 and Figure 4 As shown, a PLC controller 24 is fixedly connected to one side of the outer wall at the rear end of the support frame 1 , and a protective cover 23 is fixedly connected to the outer wall at the front end of the support frame 1 .

[0051] In the above technical solution, the PLC controller 24 is electrically connected to the servo motor 7 , the hydraulic cylinder 14 and the photoelectric sensor 25 .

[0052] In another aspect of this embodiment, Figure 1 As shown, the outer wall on one side of the support frame 1 is rotatably connected to a guide roller 21, and the outer wall on the other side of the support frame 1 is rotatably connected to a conveying roller 22.

[0053] In the above technical solution, the guide rollers 21 and the conveying rollers 22 are provided to ensure that the sheet material can smoothly enter and leave the forming area.

[0054] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0055] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An intelligent galvanized aluminum-magnesium plate forming machine, characterized in that: include: A support frame (1), the other side of the upper surface of the support frame (1) is rotatably connected to a leveling roller (5) for leveling the galvanized aluminum-magnesium plate, and an auxiliary roller (6) is rotatably connected near the middle of the upper surface of the support frame (1); A forming assembly, the forming assembly comprising a plurality of rotating shafts (2) rotatably mounted on one side of an upper surface of a support frame (1), outer walls at both ends of the plurality of rotating shafts (2) being slidably connected with forming rollers (3), the forming rollers (3) being fixedly connected to the rotating shafts (2) by bolts, and forming plates (4) being slidably connected at both sides of the upper surface of the support frame (1) directly below the forming rollers (3), for forming galvanized aluminum-magnesium plates; An adjustment component, the adjustment component comprising a bidirectional screw rod (19) rotatably mounted inside the support frame (1), the bidirectional screw rod (19) being threadedly connected to the forming plate (4) and used for adjusting the position of the forming plate (4); The cutting assembly comprises a cutting knife (16) mounted on the upper end of one side of the support frame (1) and used for cutting the galvanized aluminum-magnesium plate after forming. Both ends of the upper surface of one side of the support frame (1) are located at the lower end of the cutting knife (16) and are fixedly connected with a photoelectric sensor (25) for detecting the length of the galvanized aluminum-magnesium plate discharged.

2. The intelligent galvanized aluminum-magnesium plate forming machine according to claim 1, characterized in that: The front ends of the plurality of rotating shafts (2) pass through the support frame (1) and are fixedly connected to a first synchronous wheel (11); the outer walls of the plurality of the first synchronous wheels (11) are sleeved with a first synchronous belt (12); the front ends of the auxiliary roller (6) and the smoothing roller (5) pass through the support frame (1) and are fixedly connected to a second synchronous wheel (26); the outer walls of the two second synchronous wheels (26) are sleeved with a second synchronous belt (27).

3. The intelligent galvanized aluminum-magnesium plate forming machine according to claim 2, characterized in that: A servo motor (7) is fixedly connected to the lower end of one side of the front end outer wall of the support frame (1), a small pulley (8) is fixedly connected to the output end of the servo motor (7), a large pulley (9) is fixedly connected to the front end of the auxiliary roller (6), and belts (10) are sleeved on the outer walls of the small pulley (8) and the large pulley (9).

4. The intelligent galvanized aluminum-magnesium plate forming machine according to claim 1, characterized in that: The rear end of the bidirectional screw rod (19) passes through the support frame (1) and is fixedly connected to a handle (18). Scales (20) are provided on both sides of the middle outer wall of the plurality of rotating shafts (2) and on both sides of the upper surface of the support frame (1) near the middle, so as to improve the accuracy of adjusting the forming plate (4).

5. The intelligent galvanized aluminum-magnesium plate forming machine according to claim 1, characterized in that: A mounting frame (13) is fixedly connected to one side of the upper surface of the support frame (1), a hydraulic cylinder (14) is fixedly connected to the upper surface of the mounting frame (13), an output end of the hydraulic cylinder (14) passes through the mounting frame (13) and is fixedly connected to a mounting plate (15), the mounting plate (15) is fixedly connected to the cutting knife (16) by bolts, both ends of the mounting frame (13) are fixedly connected to guide rods (17), and the mounting plate (15) is slidably connected to the guide rods (17).

6. The intelligent galvanized aluminum-magnesium plate forming machine according to claim 1, characterized in that: A PLC controller (24) is fixedly connected to one side of the rear end outer wall of the support frame (1), and a protective cover (23) is fixedly connected to the front end outer wall of the support frame (1).

7. The intelligent galvanized aluminum-magnesium plate forming machine according to claim 1, characterized in that: The outer wall on one side of the support frame (1) is rotatably connected to a guide roller (21), and the outer wall on the other side of the support frame (1) is rotatably connected to a conveying roller (22).

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