Piston punching device with collecting function

By designing a piston punching device with collection function, using components such as electric push rods and dust scrapers driven by servo motors, automatic collection and cleaning of waste chips is achieved, solving the problem that waste chips are difficult to efficiently collect by existing punching machines, improving operating efficiency and reducing the complexity and cost of the device.

CN222779228UActive Publication Date: 2025-04-22ANHUI JIALAIDUN PISTON AUTO PARTS CO LTD
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Patent Information

Application Number
CN202421245404.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-04-22
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

The waste chips generated by existing hole punches during operation are difficult to efficiently collect and clean up, which increases the burden on staff.

Method used

A piston punching device with a collection function is designed, including a waste chip collection mechanism, a moving mechanism, a punching mechanism and a processing table. The waste chip collection mechanism consists of a first servo motor, an electric push rod, a dust scraper, a first brush, a dust collecting groove, a roller, a dust barrier, an L-shaped pull handle, a sliding block, a roller and a second brush. Through the coordinated work of these components, the automatic collection and cleaning of waste chips is realized.

Benefits of technology

The preliminary cleaning of the punching table is achieved, reducing the time and labor intensity of manual dust removal, improving the working efficiency, and reducing the structural complexity and cost of the device.

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    Figure CN222779228U_ABST
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Abstract

The utility model relates to the technical field of piston punching, in particular to a piston punching device with a collecting function, which comprises a waste chip collecting mechanism, a moving mechanism, a punching mechanism and a machining table. And thus, a dust scraping plate and a first brush are driven to move along the surface of the punching table, so that scraps and impurities at the top end of the punching table are intensively pushed into a dust collecting groove, the primary cleaning effect of the punching table is achieved, the time-consuming and labor-consuming problem of manual dust removal is solved, and the burden of workers is relieved. Through a rolling groove, a dust blocking curtain, an L-shaped pull handle, a sliding block, rolling wheels and a second brush which are arranged in the dust collecting groove, when a dust scraping plate concentrates sweeps into the dust collecting groove in a unified mode, the L-shaped pull handle is pulled, so that the rolling wheels installed on the two sides of the sliding block move along the rolling groove, and the effect that the sweeps and dust in the dust collecting groove are rapidly cleaned out of the groove is achieved; and a worker can conveniently clean the dust collection groove in a unified manner.
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Description

Technical Field

[0001] The utility model relates to the technical field of piston punching, in particular to a piston punching device with a collecting function. Background Art

[0002] The punching machine is composed of four parts that cooperate with each other to complete the punching process. First, move the material to the scanning area of ​​the automatic punching machine camera. After the camera scans the image, it processes it and sends a signal to the control part. After receiving the signal, the control part further processes and controls the transmission part to move the punch on the X-axis and Y-axis on the plane. After the movement is completed, the pneumatic part starts to work, and the solenoid valve controls the cylinder to punch. The automatic punching machine punches the printing positioning holes, and the whole action is done in one go, quickly, accurately, and efficiently. However, in the process of the punching machine, a lot of waste chips are often generated. It is time-consuming and labor-intensive to rely solely on manual cleaning, which increases the workload of the staff. Therefore, a piston punching device with a waste chip collection function is needed to assist the operation.

[0003] For example, a punching device with a collection function disclosed in the authorization announcement number CN218838031U includes a support leg, a work surface is installed at the top of the support leg, a placement seat is installed at the middle position of the top of the work surface, and a collection plate is fixed on one side of the vertical rod. The utility model fixes the collection plate on both sides of the top of the work surface. Since the collection plate has an inclination, when foam waste is generated by punching, the flying waste is blocked by the collection plate and collected to the position of the collection hole. The positions of the collection hole and the reserved hole are mutually adapted, and the waste generated will be collected inside the collection box along the reserved hole after the collection hole. At the same time, the inclined fixation of the baffle also reduces the problem of secondary flying of waste, thereby greatly improving its overall collection capacity. After a period of collection, the connecting bolts can be removed at the position of the mounting plate, and the collection box can be removed. After cleaning the internal waste, the collection box can be reinstalled under the setting of the mounting plate. However, the structure of the device is relatively complex, which is not only uneconomical but also inconvenient for operators to operate. For this reason, we proposed a piston punching device with a collection function, which simplifies the device structure, not only saves construction costs, but also improves the convenience of operation for operators, thereby improving work efficiency. Utility Model Content

[0004] The purpose of the utility model is to provide a piston punching device with a collecting function to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A piston punching device with a collection function, comprising a waste chip collection mechanism, a moving mechanism, a punching mechanism and a processing table, the moving mechanism is located at the top of the waste chip collection mechanism, the punching mechanism is located at one side of the moving mechanism, the processing table comprises a side plate, a top plate and a punching table, the waste chip collection mechanism comprises a first servo motor, an electric push rod, a scraper plate, and a first brush, one end of the electric push rod is fixedly connected to the output end of the first servo motor, the scraper plate is fixedly installed at the other end of the electric push rod, and the first brush is fixedly installed at the bottom end of the scraper plate, the waste chip collection mechanism also comprises a dust collecting trough, a rolling trough, a dust curtain, an L-shaped handle, a sliding block, a roller and a second brush, and the dust collecting trough is arranged on one side of the punching table.

[0007] Preferably, a rolling groove is provided on the inner wall of the dust collecting groove, and a dust-blocking curtain is installed at the notch of the rolling groove.

[0008] Preferably, an L-shaped handle is fixedly installed on the top of the sliding block, the rollers are fixedly installed on both sides of the sliding block, and the second brush is fixedly installed on the bottom side of the sliding block.

[0009] Preferably, the moving mechanism comprises a second servo motor, a limiting slide rod and a threaded rod, and both ends of the limiting slide rod are fixedly mounted on one side of the side plate.

[0010] Preferably, one end of the threaded rod is fixedly connected to the output end of the second servo motor, and the other end thereof is movably mounted on one side of the side panel.

[0011] Preferably, the punching mechanism includes a third servo motor, an electric lifting rod, a first connecting block, a second connecting block and a punching head, the third servo motor is fixedly installed on the top of the top plate, the top of the electric lifting rod is electrically connected to the third servo motor, and the bottom end thereof is fixedly installed with a punching head.

[0012] Preferably, the limiting sliding rod passes through the first connecting block and is slidably connected, the threaded rod passes through the second connecting block and is threadedly connected, and the first connecting block and the second connecting block are fixedly installed on one side of the electric lifting rod.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. A piston punching device with a collection function drives the electric push rod to extend and retract through the first servo motor arranged in the waste collection mechanism, thereby driving the scraper plate and the first brush to move along the surface of the punching table, so that the waste impurities on the top of the punching table are concentrated and pushed into the dust collecting tank, thereby achieving the initial cleaning effect of the punching table, eliminating the time-consuming and labor-intensive problem of manual dust removal, and reducing the burden on the staff.

[0015] 2. This piston punching device with a collection function uses a rolling groove, a dust curtain, an L-shaped handle, a sliding block, a roller and a second brush arranged in the dust collecting trough. When the scraper plate collects the waste debris into the dust collecting trough, the L-shaped handle is pulled to make the rollers installed on both sides of the sliding block move along the rolling groove, thereby achieving a rapid cleaning effect of the waste debris and dust in the dust collecting trough, which is convenient for the staff to uniformly clean the dust collecting trough. In actual use, this waste debris collection and cleaning method is not only simple to operate, but also better guarantees the cleaning effect and improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a partial structural schematic diagram of the utility model;

[0018] Figure 3 It is a partial structural schematic diagram of the waste collection mechanism of the utility model;

[0019] Figure 4 For this utility model Figure 1 A magnified schematic diagram of center A.

[0020] In the figure: 100, processing table; 101, side panel; 102, top panel; 103, punching table; 200, first servo motor; 201, electric push rod; 202, dust scraper; 203, first brush; 204, dust collecting trough; 205, rolling groove; 206, dust curtain; 207, L-shaped handle; 208, sliding block; 209, roller; 210, second brush; 300, second servo motor; 301, limit slide rod; 302, threaded rod; 400, third servo motor; 401, electric lifting rod; 402, first connecting block; 403, second connecting block; 404, punching head. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-Figure 4 As shown, a technical solution provided by the utility model:

[0023] A piston punching device with a collection function, comprising a waste chip collection mechanism, a moving mechanism, a punching mechanism and a processing table 100, wherein the moving mechanism is located at the top of the waste chip collection mechanism, and the punching mechanism is located at one side of the moving mechanism. The processing table 100 comprises a side plate 101, a top plate 102 and a punching table 103, the waste chip collection mechanism comprises a first servo motor 200, an electric push rod 201, a dust scraper 202, and a first brush 203, one end of the electric push rod 201 is fixedly connected to the output end of the first servo motor 200, the dust scraper 202 is fixedly installed at the other end of the electric push rod 201, and the first brush 203 is fixedly installed at the bottom end of the dust scraper 202, the waste chip collection mechanism also comprises a dust collecting trough 204, a rolling trough 205, a dust curtain 206, an L-shaped handle 207, a sliding block 208, a roller 209 and a second brush 210, and the dust collecting trough 204 is arranged on one side of the punching table 103.

[0024] In this embodiment, preferably, a rolling groove 205 is opened on the inner wall of the dust collecting groove 204, and a dust-blocking curtain 206 is installed at the notch of the rolling groove 205.

[0025] In this embodiment, preferably, an L-shaped handle 207 is fixedly installed on the top of the sliding block 208 , the rollers 209 are fixedly installed on both sides of the sliding block 208 , and the second brush 210 is fixedly installed on the bottom side of the sliding block 208 .

[0026] In this embodiment, preferably, the moving mechanism includes a second servo motor 300 , a limit slide bar 301 and a threaded rod 302 , and both ends of the limit slide bar 301 are fixedly mounted on one side of the side plate 101 .

[0027] In this embodiment, preferably, one end of the threaded rod 302 is fixedly connected to the output end of the second servo motor 300 , and the other end thereof is movably mounted on one side of the side plate 101 .

[0028] In this embodiment, preferably, the punching mechanism includes a third servo motor 400, an electric lifting rod 401, a first connecting block 402, a second connecting block 403 and a punching head 404, the third servo motor 400 is fixedly installed on the top of the top plate 102, the top of the electric lifting rod 401 is electrically connected to the third servo motor 400, and the bottom end thereof is fixedly installed with a punching head 404.

[0029] In this embodiment, preferably, the limiting slide rod 301 passes through the first connecting block 402 and is slidably connected, the threaded rod 302 passes through the second connecting block 403 and is threadedly connected, and the first connecting block 402 and the second connecting block 403 are fixedly installed on one side of the electric lifting rod 401.

[0030] When the piston punching device with a collection function of this embodiment is in use, the first servo motor 200 arranged by the waste collection mechanism drives the electric push rod 201 to extend and retract, thereby driving the scraper plate 202 and the first brush 203 to move along the surface of the punching table 103, so that the waste impurities on the top of the punching table 103 are concentrated and pushed into the dust collecting trough 204, thereby achieving a preliminary cleaning effect of the punching table 103, eliminating the time-consuming and labor-intensive problem of manual dust removal, and reducing the burden on the staff. By means of the rolling groove 205, dust curtain 206, L-shaped handle 207, sliding block 208, roller 209 and second brush 210 arranged in the dust collecting trough 204, when the scraper plate 202 collects the waste debris into the dust collecting trough 204, by pulling the L-shaped handle 207, the rollers 209 installed on both sides of the sliding block 208 move along the rolling groove 205, thereby achieving the effect of quickly cleaning the waste debris and dust in the dust collecting trough 204, and facilitating the unified cleaning of the dust collecting trough 204 by the staff. In actual use, such a waste debris collection and cleaning method is not only simple to operate, but also better guarantees the cleaning effect and improves the working efficiency.

[0031] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A piston punching device with a collection function, comprising a waste chip collection mechanism, a moving mechanism, a punching mechanism and a processing table (100), characterized in that: The moving mechanism is located on the top of the waste collection mechanism, and the punching mechanism is located on one side of the moving mechanism. The processing table (100) comprises a side plate (101), a top plate (102) and a punching table (103). The waste collection mechanism comprises a first servo motor (200), an electric push rod (201), a dust scraper (202) and a first brush (203). One end of the electric push rod (201) is fixedly connected to the output end of the first servo motor (200), and the dust scraper (202) is fixedly installed on the other end of the electric push rod (201). The first brush (203) is fixedly installed on the bottom end of the dust scraper (202). The waste collection mechanism also comprises a dust collecting trough (204), a rolling trough (205), a dust curtain (206), an L-shaped handle (207), a sliding block (208), a roller (209) and a second brush (210). The dust collecting trough (204) is arranged on one side of the punching table (103).

2. A piston punching device with a collecting function according to claim 1, characterized in that: The inner wall of the dust collecting groove (204) is provided with a rolling groove (205), and a dust blocking curtain (206) is installed at the notch of the rolling groove (205).

3. The piston punching device with a collecting function according to claim 1, characterized in that: An L-shaped handle (207) is fixedly mounted on the top of the sliding block (208), the rollers (209) are fixedly mounted on both sides of the sliding block (208), and the second brush (210) is fixedly mounted on the bottom side of the sliding block (208).

4. The piston punching device with a collecting function according to claim 1, characterized in that: The moving mechanism comprises a second servo motor (300), a limiting sliding rod (301) and a threaded rod (302), and both ends of the limiting sliding rod (301) are fixedly mounted on one side of the side plate (101).

5. The piston punching device with collecting function according to claim 4, characterized in that: One end of the threaded rod (302) is fixedly connected to the output end of the second servo motor (300), and the other end is movably mounted on one side of the side plate (101).

6. The piston punching device with a collecting function according to claim 1, characterized in that: The punching mechanism comprises a third servo motor (400), an electric lifting rod (401), a first connecting block (402), a second connecting block (403) and a punching head (404); the third servo motor (400) is fixedly mounted on the top of the top plate (102); the top of the electric lifting rod (401) is electrically connected to the third servo motor (400); and the bottom of the electric lifting rod (401) is fixedly mounted with the punching head (404).

7. The piston punching device with a collecting function according to claim 4, characterized in that: The limiting sliding rod (301) passes through the first connecting block (402) and is slidably connected, the threaded rod (302) passes through the second connecting block (403) and is threadedly connected, and the first connecting block (402) and the second connecting block (403) are fixedly installed on one side of the electric lifting rod (401).

Citation Information

Patent Citations

  • A punching device with collection function

    CN218838031U