Latex foaming machine for latex pillow production

By using infrared thermometers and noise measurement instruments in latex foaming machines, the temperature and noise of the mixing motor are monitored in real time, and the problem of overload of existing latex foaming machines cannot be monitored in real time is solved, and the accuracy of overload status of the mixing motor is achieved and the risk of equipment failure is reduced.

CN222779897UActive Publication Date: 2025-04-22JINHUA YOUXIN HOME TEXTILE CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421400384.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-04-22
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

The mixing motors of existing latex foaming machines lack real-time overload monitoring function, which makes it impossible for staff to prepare in advance, increasing the risk of equipment failure.

Method used

A latex foaming machine for latex pillow production is designed, using a combination of infrared thermometer and noise measurement instruments to monitor the temperature and noise of the mixing motor in real time to determine whether it is in an overload state.

Benefits of technology

By monitoring the temperature and noise of the mixing motor in real time, we can accurately determine whether the mixing motor is overloaded, warn staff in advance, reduce the risk of equipment failure, and improve production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222779897U_ABST
    Figure CN222779897U_ABST
Patent Text Reader

Abstract

The utility model discloses a latex foaming machine for latex pillow production, and relates to the technical field of latex pillow production, the latex foaming machine for latex pillow production comprises a machine body, one side of the machine body is fixedly connected with a feeding connecting pipe, the other side of the machine body is fixedly provided with a foaming head, and the top surface of the machine body is provided with a stirring mechanism; according to the latex foaming machine for latex pillow production, the stirring motor with the round openings is arranged, the two infrared thermometers are aligned with the two round openings, so that the two infrared thermometers can be directly aligned with the surface of a stator of the stirring motor, temperature information of the stirring motor can be monitored, and the noise measuring instrument, the sound absorbing layer and the cover body are arranged, so that the temperature information of the stirring motor can be monitored. According to the invention, interference of external noise can be avoided, noise generated by the stirring motor during working can be accurately monitored, whether the stirring motor is overloaded or not can be well analyzed by combining the temperature and the noise, and then workers can quickly deal with the overloading condition.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of latex pillow production, in particular to a latex foaming machine for latex pillow production. Background Art

[0002] Latex pillows are made by foaming latex using a latex foaming machine. They have good air permeability and moisture absorption, and have good anti-mite and antibacterial effects.

[0003] At present, some latex foaming machines on the market are equipped with stirring rods and stirring motors, which can stir the latex evenly. When the latex foaming machine is working normally, there is a certain probability that the machine will trip. There are various types of tripping phenomena. One of the reasons is that the stirring motor is overloaded (when the stirring raw materials are too viscous, the stirring motor is overloaded, and it is easy to collapse and trip. The raw materials need to be diluted before stirring). Then the stirring motors on the existing latex foaming machines usually do not have real-time overload monitoring functions, and the staff cannot prepare in advance. Utility Model Content

[0004] The utility model provides a latex foaming machine for producing latex pillows, which has the advantage of real-time monitoring of overload of a stirring motor, so as to solve the problems raised in the background technology.

[0005] In order to solve the defect that the stirring motor of the existing latex foaming machine for latex pillow production cannot be monitored in real time due to overload, the utility model provides the following technical solutions: a latex foaming machine for latex pillow production, comprising a machine body, a feed pipe is fixedly connected to one side of the machine body, a foaming head is fixedly installed on the other side of the machine body, and a stirring mechanism is installed on the top surface of the machine body;

[0006] The stirring mechanism includes a round box welded to the top surface of the machine body, the top surface of the round box is provided with a cover body threadedly connected thereto, the cover body and the inner wall of the round box are glued with a sound-absorbing layer, a bracket is provided in the round box, a stirring motor is bolted to the top surface of the bracket, a plurality of circular openings are opened on the outer wall of the stirring motor, a plurality of support rods are bolted to the top surface of the bracket, infrared thermometers are fixedly installed on one side of two support rods close to the stirring motor, and a noise measuring instrument is fixedly installed on the side of one of the support rods close to the stirring motor.

[0007] As a preferred technical solution of the utility model, a display screen is fixedly installed on the front of the round box, and the noise measuring instrument and the infrared thermometer are both electrically connected to the display screen wires.

[0008] As a preferred technical solution of the utility model, four connecting rods are welded to the top surface of the bracket, and the top of each connecting rod is welded to the upper inner wall of the round box.

[0009] As a preferred technical solution of the utility model, the bottom end of the round box is rotatably connected to a turntable, the bottom end of the turntable is fixedly connected to a stirring rod, the top surface of the turntable is provided with a square slot, and the bottom of the stirring motor shaft end is integrally connected with a square plug inserted into the square slot.

[0010] As an optimal technical solution of the utility model, a cooling fan and a fin radiator are installed on the top surface of the machine body, the stirring motor sleeve is provided with a circulating water pipe extending to the outside of the round box, the circulating water pipe is fixedly connected to the fin radiator, and a circulating water pump fixedly connected to the top surface of the machine body is installed on the circulating water pipe.

[0011] As a preferred technical solution of the utility model, a storage box is installed on the top surface of the machine body, a discharge port is fixedly connected to the bottom end of the storage box, and the storage box is supplemented with latex diluent.

[0012] Compared with the prior art, the utility model provides a latex foaming machine for latex pillow production, which has the following beneficial effects:

[0013] 1. A latex foaming machine for latex pillow production is provided with a stirring motor with a round opening. Two infrared thermometers are aligned with two of the round openings, so that they can be directly aimed at the stator surface of the stirring motor to monitor the temperature information of the stirring motor. The temperature can be used to analyze whether the stirring motor is in an overloaded state. At the same time, a noise measuring instrument, a sound-absorbing layer and a cover are also provided to avoid interference from external noise. The noise generated by the stirring motor during operation can be accurately monitored. The noise can be used to analyze whether the stirring motor is in an overloaded state. Combined with temperature and noise, it can be well analyzed whether the stirring motor is overloaded, which is convenient for the staff to deal with it quickly.

[0014] 2. The latex foaming machine for latex pillow production is provided with a cooling fan, a fin radiator, a circulating water pipe and a circulating water pump, which play a good heat dissipation role for the stirring motor and will not generate excessive noise to interfere with the noise monitoring of the noise measuring instrument. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 For this utility model Figure 1 A magnified view of middle;

[0017] Figure 3 It is a front cross-sectional view of the stirring mechanism of the utility model;

[0018] Figure 4 It is a top view of the bracket of the utility model.

[0019] In the figure:

[0020] 10. Machine body; 20. Feed pipe; 30. Foaming head; 40. Stirring mechanism; 41. Round box; 42. Noise measuring instrument; 43. Cover; 44. Sound absorbing layer; 45. Bracket; 46. Stirring motor; 47. Round mouth; 48. Support rod; 49. Infrared thermometer; 50. Display screen; 60. Connecting rod; 70. Turntable; 80. Stirring rod; 90. Square slot; 100. Square plug; 200. Cooling fan; 300. Fin radiator; 400. Circulating water pipe; 500. Circulating water pump; 600. Storage box. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-Figure 4 The utility model discloses a latex foaming machine for latex pillow production, comprising a machine body 10, a feed pipe 20 is fixedly connected to one side of the machine body 10, a foaming head 30 is fixedly installed on the other side of the machine body 10, and can be used to produce latex pillows. A stirring mechanism 40 is installed on the top surface of the machine body 10;

[0023] The stirring mechanism 40 includes a round box 41 welded to the top surface of the body 10, and the top surface of the round box 41 is provided with a cover body 43 threadedly connected thereto, and the inner walls of the cover body 43 and the round box 41 are glued with a sound-absorbing layer 44, and a bracket 45 is provided in the round box 41, and a stirring motor 46 is bolted to the top surface of the bracket 45, and a plurality of circular openings 47 are opened on the outer wall of the stirring motor 46, and a plurality of support rods 48 are fixedly installed with bolts on the top surface of the bracket 45, and an infrared thermometer 49 is fixedly installed on one side of the two support rods 48 close to the stirring motor 46, and a noise measuring instrument 42 is fixedly installed on the side of one of the support rods 48 close to the stirring motor 46.

[0024] In this embodiment, the body 10 and the foaming head 30 are the main structures of the latex foaming machine, which can produce latex pillows. The sound-absorbing layer 44 is composed of a polyurethane-NPBO sound-absorbing film, a sound-insulating blanket and sound-absorbing cotton, and has good sound insulation and sound absorption effects, which can avoid interfering with the noise monitoring of the noise measuring instrument 42; the infrared thermometer 49 model is IS-ST500V, which is a non-contact online industrial infrared thermometer with a small size. It can be directly aimed at the stator surface of the stirring motor 46 to monitor the temperature information of the stirring motor 46; the noise measuring instrument 42 is a sound level meter with model WS1361, which can monitor the noise of the stirring motor 46 when it is working; combining noise and temperature, it can well analyze whether the stirring motor 46 is overloaded.

[0025] Specifically, a display screen 50 is fixedly mounted on the front of the round box 41 , and the noise measuring instrument 42 and the infrared thermometer 49 are both electrically connected to the display screen 50 via wires.

[0026] In this embodiment, the noise level and temperature level can be transmitted to the display screen 50, so as to facilitate observation by the staff.

[0027] Specifically, four connecting rods 60 are welded to the top surface of the bracket 45 , and the top of each connecting rod 60 is welded to the upper inner wall of the round box 41 .

[0028] In this embodiment, the bracket 45 is fixedly installed to prevent the bracket 45 from being suspended in the air.

[0029] Specifically, the bottom end of the round box 41 is rotatably connected to the turntable 70, the bottom end of the turntable 70 is fixedly connected to the stirring rod 80, the top surface of the turntable 70 is provided with a square slot 90, and the bottom of the shaft end of the stirring motor 46 is integrally connected with a square plug 100 inserted into the square slot 90.

[0030] In this embodiment, the shaft end of the stirring motor 46 is clamped on the turntable 70, which can drive the turntable 70 to rotate, and then drive the stirring rod 80 to rotate. At this time, the turntable 70 bears the weight of the stirring rod 80, which can effectively reduce the workload of the stirring motor 46, and the working stability of the stirring motor 46 is greatly improved.

[0031] Specifically, a cooling fan 200 and a fin radiator 300 are installed on the top surface of the body 10, and the stirring motor 46 is provided with a circulating water pipe 400 extending to the outside of the round box 41. The circulating water pipe 400 is fixedly connected to the fin radiator 300, and a circulating water pump 500 fixedly connected to the top surface of the body 10 is installed on the circulating water pipe 400.

[0032] In this embodiment, water cooling and air cooling are used, which can achieve good heat dissipation effect on the stirring motor 46 and will not bring noise into the cover 43, and will not affect the noise monitoring of the noise measuring instrument 42.

[0033] Specifically, a storage box 600 is installed on the top surface of the machine body 10, a discharge port is fixedly connected to the bottom end of the storage box 600, and the storage box 600 is supplemented with latex diluent.

[0034] In this embodiment, the storage box 600 can store the diluent of the absorbed emulsion. When the stirred raw material (emulsion) is too viscous, the diluent can be added to dilute it, which can reduce the workload of the stirring motor 46.

[0035] It should be noted that, in this article, terms such as "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of more restrictions, an element defined by the sentence "comprises a ..." does not exclude the existence of other identical elements in the process, method, article or device including the element.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A latex foaming machine for latex pillow production, characterized in that: It comprises a machine body (10), one side of the machine body (10) is fixedly connected to a feed pipe (20), the other side of the machine body (10) is fixedly mounted with a foaming head (30), and the top surface of the machine body (10) is mounted with a stirring mechanism (40); The stirring mechanism (40) comprises a round box (41) welded to the top surface of the machine body (10); the top surface of the round box (41) is provided with a cover body (43) threadedly connected thereto; the inner walls of the cover body (43) and the round box (41) are both glued with a sound-absorbing layer (44); a bracket (45) is provided inside the round box (41); a stirring motor (46) is bolted to the top surface of the bracket (45); a plurality of circular openings (47) are provided on the outer wall of the stirring motor (46); a plurality of support rods (48) are bolted to the top surface of the bracket (45); an infrared thermometer (49) is fixedly installed on one side of two of the support rods (48) close to the stirring motor (46); a noise measuring instrument (42) is fixedly installed on the side of one of the support rods (48) close to the stirring motor (46).

2. The latex foaming machine for latex pillow production according to claim 1, characterized in that: A display screen (50) is fixedly mounted on the front of the round box (41), and the noise measuring instrument (42) and the infrared thermometer (49) are both electrically connected to the display screen (50) through wires.

3. The latex foaming machine for latex pillow production according to claim 1, characterized in that: Four connecting rods (60) are welded to the top surface of the bracket (45), and the top of each connecting rod (60) is welded to the upper inner wall of the round box (41).

4. The latex foaming machine for latex pillow production according to claim 1, characterized in that: The bottom end of the round box (41) is rotatably connected to a turntable (70), the bottom end of the turntable (70) is fixedly connected to a stirring rod (80), the top surface of the turntable (70) is provided with a square slot (90), and the bottom of the shaft end of the stirring motor (46) is integrally connected to a square plug (100) inserted into the square slot (90).

5. The latex foaming machine for latex pillow production according to claim 1, characterized in that: A cooling fan (200) and a fin radiator (300) are installed on the top surface of the machine body (10); the stirring motor (46) is provided with a circulating water pipe (400) extending to the outside of the round box (41); the circulating water pipe (400) is fixedly connected to the fin radiator (300); and a circulating water pump (500) fixedly connected to the top surface of the machine body (10) is installed on the circulating water pipe (400).

6. The latex foaming machine for latex pillow production according to claim 1, characterized in that: A storage box (600) is installed on the top surface of the machine body (10), a discharge port is fixedly connected to the bottom end of the storage box (600), and the storage box (600) is supplemented with latex diluent.