Plate pressing system with automatic feeding function

By designing an automatic loading plate pressing system, using the camera to obtain plate position information and controlling the various mechanisms of the loading machine to automatically adjust and absorb the plate, the problem of low manual loading efficiency in the prior art is solved, and a more efficient and uniform plate loading process is achieved.

CN222780077UActive Publication Date: 2025-04-22FOSHAN SANSHUI ZHIZAIYIA FURNITURE CO LTD
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Patent Information

Application Number
CN202421353832.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-04-22
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

The sheet loading of existing cold presses mainly relies on manual operation, resulting in low production efficiency. Especially for larger or smaller plates, it takes more time to accurately place them to avoid exceeding the placement area or being unevenly under pressure.

Method used

An automatic loading plate pressing system is designed, including a loading machine, a cold press and a control device. The feeding machine is equipped with a horizontal movement mechanism, a vertical movement mechanism, a position adjustment mechanism, multiple suction cups and a camera. The camera is used to photograph the plate below and obtain its position information. The control device controls the various mechanisms of the feeding machine to automatically adjust the position and absorb the plate according to this information, and accurately transfer it to the cold press.

Benefits of technology

Through the automated loading process, production efficiency is significantly improved, manual operation time is reduced, and the plate is placed more uniformly and accurately on the cold press.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of plate preparation equipment, in particular to an automatic feeding plate pressing system. The automatic feeding plate pressing system comprises a feeding machine, a cold press and a control device, wherein the control device is electrically connected with the feeding machine and the cold press; the feeding machine comprises a horizontal moving mechanism, a vertical moving mechanism, a position adjusting mechanism, a first support and a plurality of suction cups arranged on the first support, all of which are sequentially connected. A plurality of cameras are arranged on the first bracket; the camera is used for shooting the plates below the feeding machine and obtaining the positions of the plates. According to the plate pressing system capable of achieving automatic feeding, plates can be automatically and accurately placed on the working area of the cold press, the plates which are placed and deviated before feeding can be adjusted, and the working efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of plate preparation equipment, in particular to an automatic feeding plate pressing system. Background Art

[0002] A cold press is a device used to press plates. The cold press has a specified placement area. When loading, make sure that the plates are placed in the specified placement area. Otherwise, the cold press may not be able to press the plates because they are too large or the placement position is offset. For some smaller plates, they should be placed in the middle of the placement area as much as possible during pressing to ensure that they are pressed more evenly. In the prior art, the loading and unloading of plates are mainly done manually, which requires workers to accurately place the plates in the placement area every time they load. For some larger or smaller plates, workers need to spend more time to align them to avoid the plates exceeding the plate placement area or uneven pressure on the plates, resulting in low production efficiency.

[0003] It can be seen that the existing technology still needs to be improved and enhanced. Utility Model Content

[0004] In view of the above-mentioned deficiencies in the prior art, the purpose of the utility model is to provide a plate pressing system with automatic feeding, aiming at improving the feeding efficiency of the cold press.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A plate pressing system with automatic feeding includes a feeder, a cold press and a control device, wherein the control device is electrically connected to the feeder and the cold press; the characterised in that the feeder includes a horizontal moving mechanism, a vertical moving mechanism, a position adjustment mechanism, a first bracket and a plurality of suction cups arranged on the first bracket which are connected in sequence; a plurality of cameras are arranged on the first bracket; the cameras are used to photograph the plate under the feeder and obtain the position of the plate.

[0007] The automatic loading plate pressing system, wherein the position adjustment mechanism includes a supporting profile, a first horizontal moving structure and a second horizontal moving structure connected in sequence; the supporting profile is connected to the vertical moving mechanism; the first horizontal moving structure is used to move the second horizontal moving structure in the length direction of the position adjustment mechanism; the second horizontal moving structure is connected to the first bracket, and is used to move the first bracket in the width direction of the position adjustment mechanism.

[0008] In the automatic loading plate pressing system, a plurality of suction cups are arranged in a matrix on the first bracket.

[0009] The automatic loading plate pressing system, wherein the first horizontal moving structure includes a driving motor and two linear moving guide rails; the two linear moving guide rails are transmission connected; the driving motor is used to drive the linear moving guide rails; the linear moving guide rails are provided with a first moving block; the two ends of the second horizontal moving structure are respectively fixedly connected to the two first moving blocks.

[0010] The automatic feeding plate pressing system, wherein the second horizontal moving structure is provided with a second moving block; the second moving block is connected with a mounting seat, and the mounting seat is rotatably connected to the first bracket.

[0011] In the automatic feeding plate pressing system, a rotating structure is arranged on the mounting seat; a rotating shaft of the rotating structure passes through the mounting seat and is connected to the first bracket.

[0012] The automatic feeding plate pressing system, wherein the first bracket is provided with five cameras, and the five cameras are respectively provided at the four corners of the first bracket and the middle of the first bracket.

[0013] The automatic feeding plate pressing system further comprises a feeding mechanism, and the feeding machine is mounted on the feeding mechanism.

[0014] The automatic loading plate pressing system, wherein the unloading mechanism comprises a second bracket and a plurality of rollers arranged on the second bracket, and the rollers are movably connected to the bracket.

[0015] The automatic loading plate pressing system, wherein the cold press comprises a bottom support structure and a hydraulic mechanism; a bottom plate is arranged in the middle of the bottom support structure.

[0016] Beneficial effects: The utility model provides a plate pressing system with automatic feeding. The plate pressing system sets multiple cameras on the first bracket of the feeder, so that the position adjustment mechanism can automatically adjust the position according to the captured image information, then absorb the plate to be processed below, and then accurately transfer it to the cold press. Compared with manual operation, it is faster and more efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The utility model is a schematic structural diagram of the automatic feeding plate pressing system provided by the utility model.

[0018] Figure 2 The structure of the feeder is shown in Figure 1. Figure 1 .

[0019] Figure 3 The structure of the feeder is shown in Figure 1. Figure 2 .

[0020] Figure 4 It is a structural diagram of the discharge mechanism.

[0021] Explanation of main component symbols: 1-loader, 2-cold press, 3-control device, 11-horizontal moving mechanism, 12-vertical moving mechanism, 13-position adjustment mechanism, 14-first bracket, 15-suction cup, 16-camera, 131-support profile, 132-first horizontal moving structure, 133-second horizontal moving structure, 1321-drive motor, 1322-linear moving guide rail, 1323-first moving block, 1331-second moving block, 134-mounting seat, 135-rotation structure, 4-discharging mechanism, 41-second bracket, 42-roller, 21-bottom support structure, 22-hydraulic mechanism, 23-bottom plate. DETAILED DESCRIPTION

[0022] The utility model provides a plate pressing system with automatic feeding. In order to make the purpose, technical solution and effect of the utility model clearer and more specific, the utility model is further described in detail with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0023] In the description of the present utility model, it should be understood that the terms "upper", "lower", "left", "right", etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, and a specific direction structure and operation, and therefore, cannot be understood as a limitation on the present utility model. In addition, "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means more than two.

[0024] See also Figure 1 and Figure 2The utility model provides a plate pressing system with automatic feeding, including a feeder 1, a cold press 2 and a control device 3, wherein the control device 3 is electrically connected to the feeder 1 and the cold press 2; wherein the feeder 1 includes a horizontal moving mechanism 11, a vertical moving mechanism 12, a position adjustment mechanism 13, a first bracket 14 and a plurality of suction cups 15 arranged on the first bracket 14, which are connected in sequence; a plurality of cameras 16 are arranged on the first bracket 14; the camera 16 is used to shoot the plate under the feeder 1 and obtain the position of the plate. Specifically, the horizontal moving mechanism 11 is used to move the vertical moving mechanism 12 in the length direction of the feeder 1. The position adjustment mechanism 13 is used to quickly fine-tune the position of the first bracket 14 so that the plate can be sucked tightly on the center position of the first bracket 14. When the plate is fixed on the center position of the first bracket 14, the horizontal moving mechanism 11 and the vertical moving mechanism 12 can quickly move the first bracket 14 to the placement area of ​​the cold press 2 according to the preset program.

[0025] In actual use, multiple cameras 16 shoot the plate to be processed under the loader 1. After the center position of the plate is calculated by the program in the control device 3, the control device 3 controls the operation of the horizontal moving mechanism 11, the vertical moving mechanism 12 and the position adjustment mechanism 13, so that the plate is fixed at the center position of the position adjustment mechanism 13 through the suction cup 15. After the position adjustment mechanism 13 sucks the plate, the vertical moving mechanism 12 and the position adjustment mechanism 13 are quickly reset, and then the horizontal moving mechanism 11 is extended, and the extended end of the horizontal moving mechanism 11 can reach above the placement area of ​​the cold press 2, and then the vertical moving mechanism 12 moves downward, the plate is placed on the placement area, the suction cup 15 is desorbed, and the loading is completed.

[0026] Specifically, the plurality of suction cups 15 are connected to a gas pipeline, and when desorption is required, the suction cups 15 are separated from the plate by inputting gas.

[0027] See also Figure 2 In one embodiment, the position adjustment mechanism 13 includes a supporting profile 131, a first horizontal moving structure 132, and a second horizontal moving structure 133 connected in sequence; the supporting profile 131 is connected to the vertical moving mechanism 12; the first horizontal moving structure 132 is used to move the second horizontal moving structure 133 in the length direction of the position adjustment mechanism 13; the second horizontal moving structure 133 is connected to the first bracket 14, and is used to move the first bracket 14 in the width direction of the position adjustment mechanism 13. The first horizontal moving structure 132 and the second horizontal moving structure 133 are electrically connected to the control device 3.

[0028] In one embodiment, the plurality of suction cups 15 are arranged in a matrix on the first bracket 14. The plurality of suction cups 15 are evenly distributed on the first bracket 14, so as to ensure that plates of different specifications and sizes are firmly sucked.

[0029] See also Figure 3 In one embodiment, the first horizontal moving structure 132 includes a driving motor 1321 and two linear moving guide rails 1322; the two linear moving guide rails 1322 are transmission connected; the driving motor 1321 is used to drive the linear moving guide rails 1322; the linear moving guide rails 1322 are provided with a first moving block 1323; the two ends of the second horizontal moving structure 133 are respectively fixedly connected to the two first moving blocks 1323.

[0030] See also Figure 3 In one embodiment, a second moving block 1331 is provided on the second horizontal moving structure 133; a mounting seat 134 is connected to the second moving block 1331, and the mounting seat 134 is rotatably connected to the first bracket 14. Specifically, a rotating structure 135 is provided on the mounting seat 134; a rotating shaft of the rotating structure 135 passes through the mounting seat 134 and is connected to the first bracket 14; the rotating structure 135 is electrically connected to the control device 3. In this embodiment, the position adjustment mechanism 13 can adjust the plate that is not placed at an angle correctly through the rotating structure 135. The rotating structure 135 is used to rotate the first bracket 14 in the horizontal direction.

[0031] In this way, when workers place the plates to be processed under the feeder 1, they do not need to strictly align the plates, which greatly saves the placement time.

[0032] See also Figure 2 In one embodiment, five cameras 16 are arranged on the first bracket 14, and the five cameras 16 are respectively arranged at the four corners of the first bracket 14 and the middle of the first bracket 14. The size of the plate is large, and sufficient image information can be obtained by shooting from different angles by multiple cameras 16, so as to better determine the position and offset angle of the plate.

[0033] See also Figure 1 and Figure 4 In one embodiment, the automatic loading plate pressing system further includes a discharge mechanism 4 , and the loading machine 1 is mounted on the discharge mechanism 4 .

[0034] Specifically, the unloading mechanism 4 includes a second bracket 41 and a plurality of rollers 42 disposed on the second bracket 41, and the rollers 42 are movably connected to the bracket. The rollers 42 can reduce the friction between the plate and the unloading mechanism 4. When a worker places one end of the plate on the roller 42 and then pushes the plate, the plate can be quickly transferred as a whole to the unloading mechanism 4, which is faster and requires less effort from the worker.

[0035] See also Figure 1 In one embodiment, the cold press 2 includes a bottom support structure 21 and a hydraulic mechanism 22; a bottom plate 23 is provided in the middle of the bottom support structure. The bottom plate 23 has high strength and is used for supporting during pressing. In addition, the edge of the bottom plate 23 forms a clear boundary, which is convenient for the operation, positioning and debugging of the feeder 1.

[0036] In summary, the utility model provides a feeder 1 and multiple cameras 16 on the feeder 1, so that the plates of the cold press 2 can be accurately fed automatically, without the need to spend a lot of time manually adjusting the position of the plates, thereby greatly improving production efficiency.

[0037] It is understandable that those skilled in the art can make equivalent substitutions or changes based on the technical solution and utility model concept of the utility model, and all these changes or substitutions should fall within the protection scope of the claims attached to the utility model.

Claims

1. A sheet pressing system with automatic feeding, comprising a feeding machine, a cold press and a control device, wherein the control device is electrically connected to the feeding machine and the cold press; characterized in that: The loader includes a horizontal moving mechanism, a vertical moving mechanism, a position adjustment mechanism, a first bracket and a plurality of suction cups arranged on the first bracket which are connected in sequence; a plurality of cameras are arranged on the first bracket; the cameras are used to photograph the plate under the loader and obtain the position of the plate.

2. The automatic loading plate pressing system according to claim 1 is characterized in that: The position adjustment mechanism includes a supporting profile, a first horizontal moving structure and a second horizontal moving structure connected in sequence; the supporting profile is connected to the vertical moving mechanism; the first horizontal moving structure is used to move the second horizontal moving structure in the length direction of the position adjustment mechanism; the second horizontal moving structure is connected to the first bracket, and is used to move the first bracket in the width direction of the position adjustment mechanism.

3. The automatic loading plate pressing system according to claim 1 is characterized in that: The plurality of suction cups are arranged in a matrix on the first bracket.

4. The automatic loading plate pressing system according to claim 2 is characterized in that: The first horizontal moving structure includes a driving motor and two linear moving guide rails; the two linear moving guide rails are transmission connected; the driving motor is used to drive the linear moving guide rails; the linear moving guide rails are provided with a first moving block; the two ends of the second horizontal moving structure are respectively fixedly connected to the two first moving blocks.

5. The automatic loading plate pressing system according to claim 2 is characterized in that: The second horizontal moving structure is provided with a second moving block; the second moving block is connected with a mounting seat, and the mounting seat is rotatably connected to the first bracket.

6. The automatic loading plate pressing system according to claim 5 is characterized in that: The mounting seat is provided with a rotating structure; the rotating shaft of the rotating structure passes through the mounting seat and is connected to the first bracket.

7. The automatic loading plate pressing system according to claim 1 is characterized in that: The first bracket is provided with five cameras, which are respectively arranged at the four corners of the first bracket and the middle of the first bracket.

8. The automatic loading plate pressing system according to claim 1, characterized in that: It also includes a material discharge mechanism, and the feeder is mounted on the material discharge mechanism.

9. The automatic loading plate pressing system according to claim 8, characterized in that: The material discharging mechanism comprises a second bracket and a plurality of rollers arranged on the second bracket, and the rollers are movably connected to the bracket.

10. The automatic loading plate pressing system according to claim 1, characterized in that: The cold press comprises a bottom support structure and a hydraulic mechanism; a bottom plate is arranged in the middle of the bottom support structure.