Enamel surface decal device

Abstract

The utility model belongs to the technical field of enamel processing equipment, and particularly relates to an enamel surface decal device which comprises an operation table, a liquid storage tank is arranged on the operation table, and a liquid collecting tank is arranged on one side of the liquid storage tank and is of a funnel structure. A storage rack is arranged in the liquid collecting tank, and a pressing rack is arranged above the storage rack; the storage rack comprises a supporting rod, a supporting table and a storage table, the supporting rod is vertically arranged in the liquid collecting tank, the supporting table is arranged at the upper end of the supporting rod, and the rotatable storage table is arranged at the top of the supporting table through a bearing; the object pressing frame comprises a supporting frame, a cross beam, a lifting base, a pressing plate and a lifting device. The supporting frame is vertically arranged at the top of the operation table and located on one side of the storage table, the cross beam is arranged at the top of the supporting frame, and the lifting base is located between the cross beam and the storage table. According to the decal device, water dripping in the decal process can be conveniently collected, additional cleaning by workers is not needed, in addition, the pressing plate can be automatically adjusted, and therefore the working efficiency is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of enamel processing equipment, in particular to an enamel surface decal device. Background Art

[0002] Enamel is a composite material that is made by melting and solidifying inorganic glassy materials on a base metal and firmly bonding them to the metal. For the sake of beauty, decals are usually applied on the outer surface of enameled products. In the prior art, decals on the surface of enamel are usually applied manually. The worker holds the enamel product and fixes the decal with one hand, adjusts and positions the decal with the other hand, and uses a rubber sheet to scrape off the water on the bottom of the decal, and then wipes off the water around the decal to complete the decal. The operation is troublesome and the enamel is easy to fall off.

[0003] After searching, the patent with publication number CN214606855U discloses a device for decaling an enamel outer surface, including a base, the top of the base is rotatably connected to a support rod through a first bearing, the upper end of the support rod is fixedly connected to a placing table, the output end of the electric telescopic rod is fixedly connected to a support plate, the bottom of the support plate is fixedly connected to a servo motor, the output end of the servo motor is fixedly connected to a first rod, and the lower end of the first rod is rotatably connected to a turntable through a bearing. Enamels with different inner diameters can be limited, so that the enamel can be prevented from displacement when applying the sticker, reducing the error when applying the sticker;

[0004] However, the water dripping during the enamel decaling process using the above-mentioned decaling device cannot be collected centrally, and the staff needs to clean it separately. In addition, the pressing plate needs to be adjusted after each decaling, which is troublesome to adjust and difficult to control the pressure of the pressing plate. Summary of the invention

[0005] The utility model aims to provide an enamel surface decal device, which is convenient for collecting water dripping during the decal process without the need for additional cleaning by staff, and the pressing plate can be automatically adjusted, thereby improving work efficiency.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an enamel surface decal device, comprising an operating table, a liquid storage tank is provided on the operating table, a liquid collecting tank is provided on one side of the liquid storage tank, and the liquid collecting tank is in a funnel structure; a storage rack is provided inside the liquid collecting tank, and a pressure rack is provided above the storage rack;

[0007] The storage rack includes a support rod, a support platform, and a storage platform. The support rod is vertically arranged in the liquid collecting tank, the support platform is arranged at the upper end of the support rod, and a rotatable storage platform is arranged on the top of the support platform through a bearing;

[0008] The object-pressing rack comprises a support frame, a crossbeam, a lifting seat, a pressure plate, and a lifting device; the support frame is vertically arranged on the top of the operating table, and the support frame is located on one side of the storage table, the crossbeam is arranged on the top of the support frame, the lifting seat is located between the crossbeam and the storage table, the pressure plate is arranged on the bottom of the lifting seat through a bearing, the lifting device is arranged on the top of the crossbeam, and the output end of the lifting device is arranged on the lifting seat;

[0009] A bracket is arranged under the operating table, a foot switch is arranged on the top of the bracket, and the foot switch is electrically connected to the lifting device; rubber pads are arranged at the bottom of the pressing plate and the top of the storage table, a pressure sensor is arranged between the pressing plate and the rubber pad, and a PLC touch screen all-in-one is arranged on one side of the crossbeam, and the PLC touch screen all-in-one is electrically connected to the pressure sensor and the lifting device respectively.

[0010] In order to play a guiding role, as a preferred enamel surface decal device of the utility model, the outer diameter of the storage table is larger than the outer diameter of the support table, and a guide sleeve is arranged on the top of the storage table.

[0011] In order to facilitate the cleaning of the glue in the tank and the liquid collecting tank, as a preferred enamel surface decal device of the utility model, the bottom of the liquid storage tank and the liquid collecting tank are both provided with a drain pipe.

[0012] In order to facilitate the placement of decals, as a preferred embodiment of the enamel surface decal device of the utility model, a decal placement rack is provided above the operating table, and a placement cavity is provided on the decal placement rack.

[0013] In order to facilitate the collection of waste paper, as a preferred embodiment of the enamel surface decal device of the utility model, a storage box is provided under the operating table.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0015] 1. The utility model stores the glue liquid required for the decals of enamel products in the liquid storage tank, the liquid collection tank is located on one side of the liquid storage tank, and the liquid storage tank and the top of the liquid collection tank are both lower than the top of the operating table. The liquid collection tank plays a role of collecting liquid, and the storage table is arranged in the liquid collection tank through the support table and the support rod. The liquid collection tank can collect water dripping during the decal process, and there is no need for staff to clean it up separately.

[0016] 2. The utility model facilitates the control of the start of the lifting device through the foot switch. When the foot switch is continuously stepped on and not released, the lifting device moves the lifting seat downward, driving the pressing plate to move downward. When the rubber pad at the bottom of the pressing plate contacts the enamel product, the pressure of the rubber pad is transmitted to the pressure sensor. The pressure sensor monitors the pressure between the pressing plate and the enamel product. When the pressure reaches the set value, the PLC touch screen all-in-one machine controls the lifting device to stop working, which is convenient for controlling the pressure between the pressing plate and the enamel product. After the decal is completed, release the foot switch, and the lifting device automatically drives the lifting seat to reset, reducing manpower consumption. In addition, the storage table and the pressing plate rotate through the bearings, driving the enamel product to rotate, thereby improving the work efficiency of decals. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0018] Figure 1 This is a front view structural schematic diagram of the utility model;

[0019] Figure 2 for Figure 1 Schematic diagram of the structure in the middle AA direction;

[0020] Figure 3 It is a structural schematic diagram of the feeding part of the utility model.

[0021] In the figure: 1. operating table; 2. liquid storage tank; 3. liquid collecting tank; 4. storage rack; 5. support rod; 6. support table; 7. storage table; 8. support frame; 9. crossbeam; 10. lifting seat; 11. pressure plate; 12. lifting device; 13. bracket; 14. foot switch; 15. rubber pad; 16. pressure sensor; 17. PLC touch screen all-in-one machine; 18. guide sleeve; 19. drain pipe; 20. decal placement rack; 21. placement cavity; 22. storage box. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model and are not used to limit the utility model. In the description of the utility model, it should be understood that the orientation or position relationship indicated by the terms "length", "width", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. is based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model. In addition, in the description of the utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0023] See also Figures 1 to 3 , a porcelain enamel surface decal device, comprising an operating table 1, a liquid storage tank 2 is provided on the operating table 1, a liquid collecting tank 3 is provided on one side of the liquid storage tank 2, and the liquid collecting tank 3 is in a funnel structure; a shelf 4 is provided inside the liquid collecting tank 3, and a pressing shelf is provided above the shelf 4;

[0024] The rack 4 includes a support rod 5, a support platform 6, and a storage platform 7. The support rod 5 is vertically arranged in the liquid collecting tank 3, the support platform 6 is arranged at the upper end of the support rod 5, and a rotatable storage platform 7 is arranged on the top of the support platform 6 through a bearing;

[0025] The object-pressing rack includes a support frame 8, a crossbeam 9, a lifting seat 10, a pressing plate 11, and a lifting device 12; the support frame 8 is vertically arranged on the top of the operating table 1, and the support frame 8 is located on one side of the storage table 7, the crossbeam 9 is arranged on the top of the support frame 8, the lifting seat 10 is located between the crossbeam 9 and the storage table 7, the pressing plate 11 is arranged at the bottom of the lifting seat 10 through a bearing, the lifting device 12 is arranged on the top of the crossbeam 9, and the output end of the lifting device 12 is arranged on the lifting seat 10;

[0026] A bracket 13 is provided under the operating table 1, and a foot switch 14 is provided on the top of the bracket 13, and the foot switch 14 is electrically connected to the lifting device 12; rubber pads 15 are provided at the bottom of the pressing plate 11 and the top of the storage table 7, and a pressure sensor 16 is provided between the pressing plate 11 and the rubber pad 15, and a PLC touch screen all-in-one machine 17 is provided on one side of the beam 9, and the PLC touch screen all-in-one machine 17 is electrically connected to the pressure sensor 16 and the lifting device 12 respectively.

[0027] In this embodiment: the liquid reservoir 2 stores the glue required for the decals of the enamel products, the collecting tank 3 is located on one side of the liquid reservoir 2, and the tops of the liquid reservoir 2 and the collecting tank 3 are both lower than the top of the operating table 1. When the enamel products stick to the glue in the liquid reservoir 2 and then move to the storage rack 4, the collecting tank 3 plays a role in collecting liquid, and the storage rack 7 is arranged in the collecting tank 3 through the supporting platform 6 and the supporting rod 5. The collecting tank 3 can collect the water dripping during the decal process, and the staff does not need to clean it up separately;

[0028] The foot switch 14 is used to control the start of the lifting device 12. When the foot switch 14 is continuously stepped on and not released, the lifting device 12 will move the lifting seat 10 downward, driving the pressing plate 11 downward. When the rubber pad 15 at the bottom of the pressing plate 11 contacts the enamel product, the pressure of the rubber pad 15 is transmitted to the pressure sensor 16. The pressure sensor 16 monitors the pressure between the pressing plate 11 and the enamel product. When the pressure reaches the set value, the PLC touch screen integrated machine 17 controls the lifting device 12 to stop working, which is convenient for controlling the pressure between the pressing plate 11 and the enamel product. After the decal is completed, the foot switch 14 is released, and the lifting device 12 automatically drives the lifting seat 10 to reset, reducing manpower consumption. In addition, the storage table 7 and the pressing plate 11 rotate through the bearings, driving the enamel product to rotate, thereby improving the working efficiency of decals.

[0029] Two bearings are respectively embedded in the top of the support platform 6 and the bottom of the lifting seat 10. The placement platform 7 and the pressing plate 11 are both truncated cone structures. The bottom of the placement platform 7 is set in the lower bearing, and the top of the pressing plate 11 is set in the bearing. The placement platform 7 and the pressing plate 11 rotate through the bearings, driving the enamel product to rotate, thereby improving the working efficiency of the decal.

[0030] The lifting device 12 can be an electric telescopic rod, a pneumatic telescopic rod or a hydraulic telescopic rod.

[0031] As a technical optimization solution of the present invention, the outer diameter of the placement table 7 is greater than the outer diameter of the support table 6 , and a guide sleeve 18 is provided on the top of the placement table 7 .

[0032] In this embodiment, the outer diameter of the placement platform 7 is larger than the outer diameter of the support platform 6 , and the guide sleeve 18 can prevent the glue from flowing into the bearing.

[0033] As a technical optimization solution of the present utility model, a drain pipe 19 is provided at the bottom of the liquid storage tank 2 and the liquid collecting tank 3 .

[0034] In this embodiment, by opening the drain pipe 19 , it is convenient to clean the glue at the bottom of the liquid storage tank 2 and the liquid collecting tank 3 .

[0035] As a technical optimization solution of the utility model, a decal placement rack 20 is arranged above the operating table 1, and a placement cavity 21 is arranged on the decal placement rack 20.

[0036] In this embodiment, by providing a plurality of placement cavities 21 in the decal placement rack 20, different decals can be placed in different placement cavities 21 according to categories, making it easy to take out the decals, thereby improving the work efficiency of decaling.

[0037] As a technical optimization solution of the present invention, a storage box 22 is provided under the operating table 1 .

[0038] In this embodiment: the storage box 22 is used to collect waste paper after decals.

[0039] Working principle: The liquid storage tank 2 of the utility model stores the glue required for the decals of enamel products. The liquid collecting tank 3 is located on one side of the liquid storage tank 2, and the tops of the liquid storage tank 2 and the liquid collecting tank 3 are both lower than the top of the operating table 1. When the enamel products stick to the glue in the liquid storage tank 2 and then move to the storage rack 4, the liquid collecting tank 3 plays a role in collecting liquid, and the storage rack 7 is arranged in the liquid collecting tank 3 through the support table 6 and the support rod 5. The liquid collecting tank 3 can collect the water dripping during the decal process, and the staff does not need to clean it up separately;

[0040] The foot switch 14 is convenient for the worker to control the start of the lifting device 12. When the foot switch 14 is stepped on and not released, the lifting device 12 will move the lifting seat 10 downward, driving the pressing plate 11 to move downward. When the rubber pad 15 at the bottom of the pressing plate 11 contacts the enamel product, the pressure of the rubber pad 15 is transmitted to the pressure sensor 16. The pressure sensor 16 monitors the pressure between the pressing plate 11 and the enamel product. When the pressure reaches the set value, the PLC touch screen all-in-one machine 17 controls the lifting device 12 to stop working, which is convenient for controlling the pressure between the pressing plate 11 and the enamel product. After the decal is completed, release the foot switch 14, and the lifting device 12 automatically drives the lifting seat 10 to reset, reducing manpower consumption. In addition, the storage table 7 and the pressing plate 11 rotate through the bearings, driving the enamel product to rotate, thereby improving the work efficiency of decals.

[0041] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A device for applying decals to an enamel surface, comprising an operating table (1), characterized in that: The operating table (1) is provided with a liquid storage tank (2), a liquid collecting tank (3) is provided on one side of the liquid storage tank (2), and the liquid collecting tank (3) is in a funnel structure; a storage rack (4) is provided inside the liquid collecting tank (3), and a pressure rack is provided above the storage rack (4); The storage rack (4) comprises a support rod (5), a support platform (6), and a storage platform (7); the support rod (5) is vertically arranged in the liquid collecting tank (3); the support platform (6) is arranged at the upper end of the support rod (5); and a rotatable storage platform (7) is arranged on the top of the support platform (6) via a bearing; The object-pressing rack comprises a support frame (8), a crossbeam (9), a lifting seat (10), a pressure plate (11), and a lifting device (12); the support frame (8) is vertically arranged on the top of the operating table (1), and the support frame (8) is located on one side of the storage table (7); the crossbeam (9) is arranged on the top of the support frame (8); the lifting seat (10) is located between the crossbeam (9) and the storage table (7); the pressure plate (11) is arranged on the bottom of the lifting seat (10) through a bearing; the lifting device (12) is arranged on the top of the crossbeam (9), and the output end of the lifting device (12) is arranged on the lifting seat (10); A bracket (13) is arranged below the operating table (1), a foot switch (14) is arranged on the top of the bracket (13), and the foot switch (14) is electrically connected to the lifting device (12); a rubber pad (15) is arranged at the bottom of the pressing plate (11) and the top of the storage table (7), a pressure sensor (16) is arranged between the pressing plate (11) and the rubber pad (15), and a PLC touch screen integrated machine (17) is arranged on one side of the crossbeam (9), and the PLC touch screen integrated machine (17) is electrically connected to the pressure sensor (16) and the lifting device (12) respectively.

2. The enamel surface decal device according to claim 1, characterized in that: The outer diameter of the storage platform (7) is greater than the outer diameter of the support platform (6), and a guide sleeve (18) is provided on the top of the storage platform (7).

3. The enamel surface decal device according to claim 1, characterized in that: The bottoms of the liquid storage tank (2) and the liquid collecting tank (3) are both provided with drainage pipes (19).

4. The enamel surface decal device according to claim 1, characterized in that: A decal placement rack (20) is arranged above the operating table (1), and a placement cavity (21) is arranged on the decal placement rack (20).

5. The enamel surface decal device according to claim 1, characterized in that: A storage box (22) is provided below the operating table (1).

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