Full-automatic visual scheduling and positioning labeling machine

By designing a fully automatic visual scheduling positioning labeling machine, using the visual camera and PLC control system to achieve accurate positioning and labeling of products, the existing manual labeling machine has been solved, and the production efficiency and labeling quality have been improved.

CN222780708UActive Publication Date: 2025-04-22DONGGUAN XIANGSEN MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202420984296.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-04-22
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

Due to the slow manual operation speed of existing manual labeling machines, the quality of labeling products does not meet the standards and the production capacity is inefficient.

Method used

A fully automatic visual scheduling positioning labeling machine is designed, using a visual camera and PLC control system to achieve accurate positioning and labeling of products through visual inspection and automated operations.

Benefits of technology

A fully automated labeling process is realized, which improves production efficiency and labeling quality, and reduces errors and waste in manual operation.

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    Figure CN222780708U_ABST
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Abstract

The utility model discloses a full-automatic visual scheduling and positioning labeling machine, and relates to the technical field of labeling. The automatic labeling machine comprises an operation table, a conveying mechanism and a labeling head are arranged on the operation table, a vision mechanism and a label covering mechanism are arranged on the first side of the conveying mechanism, and a vision camera is arranged at the movable end of the vision mechanism. According to the utility model, the PLC is used for controlling the positioning, labeling, corner-turning and labeling mechanism to stretch out to fix the cover, the visual camera takes a picture of the product, the corresponding labeling position angle is given to the labeling system according to the pattern characteristics on the cover, when the product rotates to the labeling position, the labeling head outputs a label, the label is rolled and coated on the product through the labeling mechanism, and the product continues to rotate; and the label is transferred to a positioning corner label covering position for corner label covering and pasting to the upper plane of the cover, labeling is completed, and the labeling efficiency can be improved conveniently.
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Description

Technical Field

[0001] The utility model belongs to the field of labeling, and specifically relates to a full-automatic visual scheduling and positioning labeling machine. Background Art

[0002] Since there are many products of various qualities in the market, merchants need to carry out anti-counterfeiting treatment on their products and add anti-counterfeiting labels at the opening of the lid to prevent the products from being counterfeited by others.

[0003] The Chinese patent with publication number CN215399833U discloses a manual labeling machine, which relates to the field of packaging technology, and in particular to a manual labeling machine suitable for round workpieces. It includes a workbench, a workpiece placement slot is arranged on the workbench, an active roller and a driven roller are arranged at the lower part of the workpiece placement slot, and the active roller and the driven roller are connected by a conveyor belt; a rotating handle is arranged at the outer end of the active roller; a clamping plate is also arranged on the workbench, and a pressure roller is arranged on the clamping plate; the active roller, the driven roller and the pressure roller are parallel and correspond to the position of the workpiece; a positioning card is arranged at the corresponding position of the workpiece labeling on the workbench, and the direction of the positioning card is perpendicular to the direction of the workpiece. The workpiece is fixed by the active roller, the driven roller and the pressure roller, which is suitable for workpieces of various diameters; the label paper is positioned by the positioning card, and the label paper can be accurately attached to the workpiece by shaking the handle, which is convenient and quick; it is suitable for small batch production, low cost and high efficiency.

[0004] However, the above-mentioned comparative documents use manual labeling. Since manual labeling is slow and the production capacity and quality do not meet the requirements, the quality of the labeled products is poor.

[0005] In view of this, the present utility model is proposed. Utility Model Content

[0006] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a fully automatic visual scheduling positioning labeling machine.

[0007] In order to solve the above technical problems, the basic concept of the technical solution adopted by the utility model is:

[0008] A fully automatic visual scheduling positioning labeling machine comprises an operating table, on which a conveying mechanism and a labeling head are arranged, a visual mechanism and a labeling mechanism are arranged on the first side of the conveying mechanism, a visual camera is arranged on the movable end of the visual mechanism, a manual control box, a material dividing mechanism, a positioning labeling corner labeling mechanism, and an appearance detection visual mechanism are arranged on the second side of the conveying mechanism, an NG defect collection mechanism is arranged on the side of the first end of the conveying mechanism, a lane material receiving mechanism is arranged on the first end of the conveying mechanism, and a counting material dividing cylinder mechanism is arranged on the lane material receiving mechanism.

[0009] Optionally, a protective cover is provided on the operating table, an industrial computer is connected to one side of the protective cover, and a touch mechanism is controlled on the protective cover.

[0010] Optionally, a vision camera is located above the labeling mechanism.

[0011] Optionally, the material dividing mechanism is located between the manual control box and the positioning labeling corner labeling mechanism.

[0012] Optionally, the positioning labeling corner labeling mechanism is located between the material dividing mechanism and the appearance detection visual mechanism.

[0013] Optionally, the positioning labeling corner labeling mechanism corresponds to the labeling mechanism and the visual camera.

[0014] After adopting the above technical solution, the utility model has the following beneficial effects compared with the prior art. Of course, any product implementing the utility model does not necessarily need to achieve all the advantages described below at the same time:

[0015] The lid flows from the front-end machine into the conveying mechanism and then into the position of the material dividing cylinder mechanism. The products are placed one by one into the labeling position of the labeling head through the material dividing cylinder mechanism. The product flows to the positioning labeling position, and the positioning sensor senses the lid. The positioning labeling corner labeling mechanism is extended to fix the lid through the PLC control. The visual camera takes a photo of the product and gives the corresponding labeling position angle to the labeling system through the pattern features on the lid. When the product rotates to the labeling position, the labeling head puts out the label and the label is rolled and covered on the product through the labeling mechanism. The product continues to rotate and turns to the positioning corner labeling position. The corner label is affixed to the upper surface of the lid to complete the labeling. After labeling is completed, the product flows to the next station, the appearance inspection visual mechanism, the positioning cylinder extends, fixes the product, and performs the labeling position. The appearance inspection visual mechanism determines whether there is a label inspection. If the visual judgment is NG, the product is removed at the visual appearance position by the NG defect collection mechanism. If OK, it flows into the rear-end channel receiving mechanism. The quantity is counted during material collection, and the number of materials collected can be set. When the number of the left receiving channel is reached, it automatically switches to the right channel, and then fully automatically labels to improve production efficiency and labeling effect.

[0016] The specific implementation of the utility model is further described in detail below in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The drawings described below are only some embodiments. For those skilled in the art, other drawings can be obtained based on these drawings without creative work. In the drawings:

[0018] Figure 1 This is a schematic diagram of the three-dimensional structure of an embodiment of the utility model;

[0019] Figure 2 This is a cross-sectional structural diagram of an embodiment of the utility model;

[0020] Figure 3 It is a structural schematic diagram of a labeling mechanism and a positioning labeling and corner labeling mechanism according to an embodiment of the utility model;

[0021] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0022] Conveying mechanism 1, manual control box 2, labeling head 3, material dividing mechanism 4, visual mechanism 5, labeling mechanism 6, label extrusion mechanism 601, visual camera 7, positioning labeling corner labeling mechanism 8, appearance inspection visual mechanism 9, lane collecting mechanism 10, lower hopper 1001, material dividing plate 1002, counting and material dividing cylinder mechanism 11, industrial computer 12, control touch mechanism 13, NG defect collection mechanism 14, operating table 15, protective cover 16.

[0023] It should be noted that these drawings and textual descriptions are not intended to limit the conceptual scope of the present invention in any way, but rather to illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION

[0024] The utility model will now be further described in detail with reference to the accompanying drawings.

[0025] See also Figure 1-3As shown, in this embodiment, a fully automatic visual scheduling positioning labeling machine is provided, including an operating table 15, on which a conveying mechanism 1 and a labeling head 3 are arranged, a visual mechanism 5 and a labeling mechanism 6 are arranged on the first side of the conveying mechanism 1, a visual camera 7 is arranged on the movable end of the visual mechanism 5, a manual control box 2, a material separation mechanism 4, a label extrusion mechanism 601, a positioning labeling corner labeling mechanism 8, and an appearance detection visual mechanism 9 are arranged on the second side of the conveying mechanism 1, an NG defect collection mechanism 14 is arranged on the side of the first end of the conveying mechanism 1, a lane material collection mechanism 10 is arranged on the first end of the conveying mechanism 1, and a point counting mechanism is arranged on the lane material collection mechanism 10 The material cylinder mechanism 11, the operating table 15 is provided with a protective cover 16, one side of the protective cover 16 is connected to an industrial computer 12, the protective cover 16 is controlled by a touch mechanism 13, and the channel receiving mechanism 10 includes a lower hopper 1001 connected to one end of the conveying mechanism 1, and a material dividing plate 1002 that is rotatably matched at one end of the lower hopper 1001, and the counting material dividing cylinder mechanism 11 is rotatably matched at the upper side of the lower hopper 1001, and the output end of the counting material dividing cylinder mechanism 11 is hinged with the middle part of the upper side of the material dividing plate 1002, so that the counting material dividing cylinder mechanism 11 can drive the material dividing plate 1002 to rotate, and guide the good and bad products through the material dividing plate 1002 The labels are dropped from different positions of the dividing plate 1002, which is convenient for distinguishing good and bad products and collecting them into different finished product storage boxes; the dividing mechanism 4 is a cylinder structure, which is convenient for extending the conveying end to push and squeeze another product after one product is conveyed to the positioning labeling corner labeling mechanism 8, so as to keep the spacing between products the same and maintain the accuracy of stepping conveying. The labeling head 3 is a film tearing labeling machine in the prior art, and the rollers on both sides of the positioning labeling corner labeling mechanism 8 squeeze the lid to the rollers on the side of the labeling mechanism 6. After the labeling head 3 separates the label, the label is attached to the side of the lid through the rollers on the side of the labeling mechanism 6, and the label protrudes upward. The part is not fixed, and then the positioning labeling corner labeling mechanism 8 rotates the cover to the position of the label squeezing mechanism 601. The label squeezing mechanism 601 presses the upward protruding part of the label on the upper side of the cover. The rollers on both sides of the positioning labeling corner labeling mechanism 8 drive the cover to rotate to complete the label laminating on the cover. Then the conveying mechanism 1 conveys the cover to the appearance inspection visual mechanism 9 for visual inspection. Then the appearance inspection visual mechanism 9 positions the cover to facilitate manual observation of whether the cover is qualified. Unqualified covers are pushed out of the conveying mechanism 1 through the appearance inspection visual mechanism 9 and enter the NG defective collection mechanism 14 to send out the equipment.

[0026] Specifically, after the labeling mechanism 6 presses the label onto the side of the cover, the cover is rotated 180° to the opposite label pressing mechanism 601 via the positioning labeling corner labeling mechanism 8, and then the label pressing mechanism 601 presses the protruding part of the label onto the upper side of the cover, and then the cover is transported to the appearance inspection visual mechanism 9 via the transporting mechanism 1.

[0027] The visual camera 7 of this embodiment is located above the labeling mechanism 6, the material dividing mechanism 4 is located between the manual control box 2 and the positioning labeling corner labeling mechanism 8, the positioning labeling corner labeling mechanism 8 is located between the material dividing mechanism 4 and the appearance inspection visual mechanism 9, and the positioning labeling corner labeling mechanism 8 corresponds to the labeling mechanism 6 and the visual camera 7.

[0028] Working principle: The lid flows from the front-end machine into the conveying mechanism 1, flows to the position of the material dividing cylinder mechanism 11, and the products are placed one by one into the labeling position of the labeling head 3 through the material dividing cylinder mechanism 11. The product flows to the positioning labeling position, the positioning sensor senses the lid, and the positioning labeling corner is controlled by the PLC. The labeling mechanism 8 extends to fix the lid, and the visual camera 7 takes a photo of the product. Through the pattern features on the lid, the corresponding labeling position angle is given to the labeling system. When the product rotates to the labeling position, the labeling head 3 puts out the label, and the label is rolled and covered on the product through the labeling mechanism 6. The product continues to rotate and turns to the positioning corner. The labeling position is turned and the label is pasted on the upper plane of the lid to complete the labeling. After the labeling is completed, the product flows to the next station, the appearance inspection visual mechanism 9, the positioning cylinder extends, fixes the product, and the labeling position is carried out. The appearance inspection visual mechanism 9 determines whether there is a label inspection. If the visual judgment is NG, the product is removed at the visual appearance position by the NG defect collection mechanism 14. If OK, it flows into the rear-end channel receiving mechanism 10. The quantity is counted during the material collection, and the material collection quantity can be set. When the quantity of the left material collection channel is reached, it automatically switches to the right channel, and then the labeling is automatically carried out to improve the production efficiency and labeling effect.

[0029] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0030] The present invention is not limited to the above-mentioned implementation modes. Anyone should be aware of the structural changes made under the inspiration of the present invention. Any technical solution that is the same or similar to the present invention falls within the protection scope of the present invention. The technology, shape, and structure that are not described in detail in the present invention are all known technologies.

Claims

1. A fully automatic visual scheduling and positioning labeling machine, characterized in that: include: An operating table (15) is provided on the operating table (15), wherein a conveying mechanism (1) and a labeling head (3) are provided on the first side of the conveying mechanism (1), a visual mechanism (5) and a labeling mechanism (6) are provided, and a visual camera (7) is provided on the movable end of the visual mechanism (5), a manual control box (2), a material distribution mechanism (4), a positioning labeling corner labeling mechanism (8), and an appearance inspection visual mechanism (9) are provided on the second side of the conveying mechanism (1), an NG defect collection mechanism (14) is provided on the side surface of the first end of the conveying mechanism (1), a lane material receiving mechanism (10) is provided on the first end of the conveying mechanism (1), and a counting material distribution cylinder mechanism (11) is provided on the lane material receiving mechanism (10).

2. The fully automatic visual scheduling and positioning labeling machine according to claim 1 is characterized in that: A protective cover (16) is provided on the operating table (15), one side of the protective cover (16) is connected to an industrial control computer (12), and a control touch mechanism (13) is provided on the protective cover (16).

3. The fully automatic visual scheduling and positioning labeling machine according to claim 1 is characterized in that: The visual camera (7) is located above the labeling mechanism (6).

4. The fully automatic visual scheduling positioning labeling machine according to claim 1 is characterized in that: The material distribution mechanism (4) is located between the manual control box (2) and the positioning labeling corner labeling mechanism (8).

5. The fully automatic visual scheduling positioning labeling machine according to claim 1 is characterized in that: The positioning labeling corner labeling mechanism (8) is located between the material dividing mechanism (4) and the appearance detection visual mechanism (9).

6. The fully automatic visual scheduling and positioning labeling machine according to claim 1 is characterized in that: The positioning labeling corner labeling mechanism (8) corresponds to the labeling mechanism (6) and the visual camera (7).

Citation Information

Patent Citations

  • Manual labeling machine

    CN215399833U