Reaction kettle for producing organic fertilizer

By designing a reactor for organic fertilizer production that uses blades and inner liner to mix for stirring, the problems of high cost, complex structure and uneven stirring in the prior art are solved, and an efficient and uniform organic fertilizer reaction process is achieved.

CN222781544UActive Publication Date: 2025-04-22YANTAI XINXINGFU BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421288511.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-04-22
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

The existing organic fertilizer production reactor is agitated by setting up spoiler rods and spoiler paddles, resulting in increased production and operation costs, complex structure and inconvenient cleaning, and there may be problems of uneven stirring, which reduces the reaction efficiency.

Method used

A reactor including a kettle body, an auxiliary box and a dual-axis motor is designed, and the blades and inner liner are mixed and stirred. The transmission structure of gears and teeth blocks is used to rotate the inner liner to ensure uniform mixing of organic fertilizers and improve the reaction rate and production efficiency.

Benefits of technology

Through the coordination of the leaves and the inner liner, the uniform mixing of organic fertilizer is achieved, the reaction efficiency is improved, the structure is simplified, the production and cleaning costs are reduced, and the problem of uneven stirring is avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a reaction kettle for organic fertilizer production. The reaction kettle comprises a kettle body, an auxiliary box is arranged at the top of the kettle body, a double-shaft motor is arranged at the top of the auxiliary box, and a first output end of the double-shaft motor is connected with a stirring assembly; the inner part of the kettle body is connected with an inner container, the rotating rod is provided with an auxiliary assembly, the auxiliary assembly comprises a first driving wheel arranged on the rotating rod in a sleeving manner, the first driving wheel and a first driven wheel form a transmission structure through a first belt, and the rotating seat is connected with the top of the inner container. According to the reaction kettle for organic fertilizer production, mixing and stirring are carried out through cooperation of the blades and the inner container, overall reaction operation is facilitated, the overall reaction efficiency is improved, the overall structure is simple, production cost and cleaning time do not need to be increased, the problem of inconvenience caused by stirring only through the blades is solved, sufficient mixing of reaction substances is ensured, and the production efficiency is improved. The reaction rate is increased, and the overall production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of organic fertilizer production, in particular to a reaction kettle for organic fertilizer production. Background Art

[0002] Organic fertilizer mainly comes from plant or animal excrement. In order to ferment organic fertilizer, a reactor is needed for production operation. However, the existing reactors for organic fertilizer production still have certain defects when used, such as;

[0003] For example, a high-efficiency reactor for organic fertilizer production with publication number CN210458005U preferably has spoiler protrusions. In a conventional reactor, the liquid organic fertilizer inside the reactor is rotated and stirred by the rotating paddles. In this way, the liquid near the inner wall of the reactor due to the paddles being close to the paddles will be unevenly stirred. The setting of the spoiler protrusions can disrupt the flow direction of the liquid, thereby stirring the liquid at the inner wall. The setting of the spoiler rod and the spoiler paddles can promote the stirring effect of the reactor. The conventional reactor has only one stirring rod, which will result in a poor stirring effect of the device, making it difficult to ensure the quality of the final product.

[0004] However, the high-efficiency reactor used for organic fertilizer production still has the following disadvantages in actual use:

[0005] The stirring effect of the reactor is promoted by setting the spoiler rod and the spoiler blades. In actual use, stirring by the spoiler rod and the spoiler blades not only increases the overall production cost, but also increases the overall operation cost. In addition, the overall structure is relatively complex and inconvenient to clean, which increases the cleaning cost and time, greatly increases the overall maintenance cost, and uneven stirring may still occur when the spoiler rod and the spoiler blades are used in combination for stirring, which reduces the overall reaction efficiency.

[0006] In view of the above problems, it is urgent to carry out innovative design based on the original reactor for organic fertilizer production. Therefore, we proposed a reactor for organic fertilizer production that can solve the above problems well. Utility Model Content

[0007] The utility model aims to provide a reactor for producing organic fertilizer, so as to solve the problem that the stirring effect of the reactor is promoted by the setting of spoiler rods and spoiler blades in the current market as proposed in the above-mentioned background technology. In actual use, stirring by the set spoiler rods and spoiler blades not only increases the overall production cost, but also increases the overall operation cost. In addition, the overall structure is relatively complex and inconvenient to clean, which increases the cost and time of cleaning, greatly increases the overall maintenance cost, and there may still be uneven stirring when the spoiler rods and spoiler blades cooperate in stirring, which reduces the overall reaction efficiency.

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a reaction kettle for producing organic fertilizer, comprising a kettle body;

[0009] An auxiliary box is arranged on the top of the kettle body, a dual-shaft motor is arranged on the top of the auxiliary box, a stirring assembly is connected to the first output end of the dual-shaft motor, and the stirring assembly comprises a rotating rod connected to the first output end of the dual-shaft motor, and blades are arranged on the outside of the rotating rod, and the organic fertilizer is stirred by the blades;

[0010] The kettle body is connected with an inner tank, and an auxiliary component is installed on the rotating rod, and the auxiliary component includes a first driving wheel sleeved on the rotating rod, and the first driving wheel and the first driven wheel form a transmission structure through a first belt, and the first driven wheel is penetrated and connected with a first rotating shaft inside, and a gear is sleeved on the outer side of the first rotating shaft, and a tooth block is meshed and connected at the side end of the gear, and the tooth block is installed on the outer side of the rotating seat, and the rotating seat is connected to the top of the inner tank. The inner tank is rotated by the cooperation of the gear and the tooth block. When the rotating rod rotates, the first driving wheel drives the first driven wheel to rotate through the first belt, so that the first rotating shaft drives the gear to rotate, and the gear drives the inner tank to rotate through the tooth block on the outer side of the rotating seat, so that the organic fertilizer inside is rotated and stirred, thereby improving the overall production efficiency and reducing the inconvenience caused by only using blades for stirring. The organic fertilizer inside is evenly mixed through the cooperation of the blades and the inner tank, thereby ensuring that the reaction substances are fully mixed, promoting the reaction rate, and improving the overall production efficiency.

[0011] Preferably, a feed pipe is connected through the upper end of the auxiliary box, a hose is installed at the bottom of the feed pipe, and the hose is installed inside the kettle body.

[0012] Preferably, a baffle is installed inside the auxiliary box, and the rotating rod passes through the baffle and is connected to an eccentric wheel.

[0013] Preferably, the eccentric wheel is sleeved on the outside of the rotating rod, and the eccentric wheel is installed on the side end of the hose. When the rotating rod rotates, the eccentric wheel sleeved on the outside of the rotating rod is convenient to contact with the hose under the baffle, so that the hose is moved by the eccentric wheel, so that the organic fertilizer inside the hose can be quickly introduced into the kettle body, reducing the problem of reduced overall production efficiency caused by blockage of the organic fertilizer.

[0014] Preferably, the second output end of the dual-axis motor is connected to a driving assembly, and the driving assembly includes a second driving wheel installed on the second output end of the dual-axis motor, and the second driving wheel forms a transmission structure with a second driven wheel through a second belt.

[0015] Preferably, a second rotating shaft passes through the interior of the second driven wheel, the second rotating shaft passes through and is connected to the interior of the temperature control box, and a rotating vane is arranged on the outer side of the second rotating shaft.

[0016] Preferably, a temperature control component is installed inside the temperature control box, and the temperature control component includes a delivery pump installed inside the temperature control box, and the output end of the delivery pump is connected to a first pipeline.

[0017] Preferably, the end of the first pipe is connected to a second pipe, the second pipe is installed inside a protection box, and the protection box is sleeved on the outside of the kettle body.

[0018] Compared with the prior art, the utility model has the following beneficial effects: the reactor for organic fertilizer production is mixed and stirred by the cooperation of blades and an inner tank, which is convenient for the overall reaction operation, improves the overall reaction efficiency, has a simple overall structure, does not need to increase production costs and cleaning time, and reduces the inconvenience caused by only using blades for stirring, thereby ensuring that the reaction substances are fully mixed, promoting the reaction rate, and improving the overall production efficiency. The specific contents are as follows:

[0019] (1) The blades and the inner container are used for mixing and stirring, and the overall reaction operation is fast, without increasing production costs and cleaning time, and reducing the inconvenience caused by only using blades for stirring, thereby improving the overall production efficiency;

[0020] (2) The blades and the inner tank are both operated by the first output end of the dual-axis motor, which reduces the problem of increased costs caused by the need to set up more drive components for operation, and the overall structure is simple, reducing the overall installation cost;

[0021] (3) When the first output end of the dual-axis motor drives the rotating rod to rotate, the eccentric wheel sleeved on the outer side of the rotating rod is convenient to contact with the hose under the baffle, so that the organic fertilizer inside the hose is shaken off, reducing the problem of reduced overall production efficiency caused by organic fertilizer blockage;

[0022] (4) The second output end of the dual-axis motor drives the second driving wheel to rotate, and drives the rotary vane to rotate inside the temperature control box through the driving component, so that the temperature distribution inside the temperature control box is uniform;

[0023] (5) The delivery pump of the temperature control component transports the material inside the temperature control box, so that the temperature can be transmitted to the inside of the kettle through the second pipeline, so that the reaction temperature inside the inner tank can be easily controlled, thereby improving the efficiency of the overall reaction. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0025] Figure 2 This is a schematic diagram of the internal structure of the kettle body of the utility model;

[0026] Figure 3 For this utility model Figure 2 The enlarged structural diagram at A in the middle;

[0027] Figure 4 This is a schematic diagram of the connection structure between the tooth block and the gear of the utility model;

[0028] Figure 5 For this utility model Figure 2 The enlarged structural diagram at B in the middle;

[0029] Figure 6 This is a schematic diagram of the structure of the rotating shaft and the eccentric wheel of the utility model;

[0030] Figure 7 This is a schematic diagram of the internal structure of the temperature control box of the utility model.

[0031] In the figure: 1. kettle body; 2. auxiliary box; 3. feed pipe; 4. hose; 5. double-axis motor; 6. rotating rod; 7. blade; 8. liner; 9. first driving wheel; 10. first belt; 11. first driven wheel; 12. first rotating shaft; 13. gear; 14. rotating seat; 15. gear block; 16. baffle; 17. eccentric wheel; 18. second driving wheel; 19. second belt; 20. second driven wheel; 21. second rotating shaft; 22. rotary vane; 23. temperature control box; 24. delivery pump; 25. first pipeline; 26. protection box; 27. second pipeline. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] Embodiment 1:

[0034] In this embodiment, in order to improve the overall reaction efficiency, the inner pot 8 is rotated by the cooperation of the gear 13 and the tooth block 15, the purpose of which is to reduce the problem of low efficiency caused by only using the blade 7 for stirring, such as Figure 1 , Figure 2 , Figure 4 and Figure 5 The technical scheme shown includes a kettle body 1, an auxiliary box 2 is arranged on the top of the kettle body 1, a double-axis motor 5 is arranged on the top of the auxiliary box 2, a stirring assembly is connected to the first output end of the double-axis motor 5, the stirring assembly includes a rotating rod 6 connected to the first output end of the double-axis motor 5, a blade 7 is arranged on the outer side of the rotating rod 6, and the organic fertilizer is stirred by the blade 7, an inner tank 8 is connected to the inside of the kettle body 1, and an auxiliary assembly is installed on the rotating rod 6, the auxiliary assembly includes a first driving wheel 9 sleeved on the rotating rod 6, the first driving wheel 9 is in a transmission structure with a first driven wheel 11 through a first belt 10, a first rotating shaft 12 is connected to the inside of the first driven wheel 11, a gear 13 is sleeved on the outer side of the first rotating shaft 12, a gear 13 is meshed and connected with a tooth block 15 at the side end of the gear 13, the tooth block 15 is installed on the outer side of a rotating seat 14, and the rotating seat 14 is connected to the top of the inner tank 8, the inner tank 8 is rotated by the cooperation of the gear 13 and the tooth block 15, and the feeding through the upper end of the auxiliary box 2 The pipeline 3 introduces the organic fertilizer to be produced into the kettle body 1. At this time, the dual-axis motor 5 is turned on, and the rotating rod 6 is driven to rotate by the first output end of the dual-axis motor 5, so that the organic fertilizer is mixed and stirred by the cooperation of the blade 7, which is convenient for the overall reaction operation, and the overall reaction efficiency is improved. The overall structure is simple, and there is no need to increase the production cost and cleaning time. When the rotating rod 6 rotates, the first driving wheel 9 drives the first driven wheel 11 to rotate through the first belt 10, so that the first rotating shaft 12 drives the gear 13 to rotate, and the gear 13 drives the inner tank 8 to rotate through the tooth block 15 outside the rotating seat 14, so that the internal organic fertilizer is rotated and stirred, and the overall production efficiency is improved, and the inconvenience caused by only using the blade 7 for stirring is reduced. The internal organic fertilizer is evenly mixed through the cooperation of the blade 7 and the inner tank 8, thereby ensuring that the reaction substances are fully mixed, promoting the reaction rate, and improving the overall production efficiency.

[0035] Embodiment 2:

[0036] In this embodiment, in order to increase the overall feeding speed, the eccentric wheel 17 is used to reduce the problem of reduced overall production efficiency caused by organic fertilizer blockage. Figure 2 , Figure 3 and Figure 6As shown, the upper end of the auxiliary box 2 is penetrated and connected with a feed pipe 3, the bottom of the feed pipe 3 is installed with a hose 4, the hose 4 is installed inside the kettle body 1, a baffle 16 is installed inside the auxiliary box 2, the rotating rod 6 penetrates the baffle 16 and is connected with an eccentric wheel 17, the eccentric wheel 17 is sleeved on the outside of the rotating rod 6, and the eccentric wheel 17 is installed on the side end of the hose 4. When the rotating rod 6 rotates, the eccentric wheel 17 sleeved on the outside of the rotating rod 6 is convenient to contact with the hose 4 under the baffle 16, so that the hose 4 is moved by the eccentric wheel 17, so that the organic fertilizer in the hose 4 can be quickly introduced into the kettle body 1, reducing the problem of reduced overall production efficiency caused by blockage of the organic fertilizer.

[0037] Embodiment three:

[0038] In this embodiment, in order to increase the overall reaction speed, a temperature control component is used to reduce the problem of low reaction efficiency caused by temperature stability during the overall reaction. Figure 1 and Figure 7 As shown, the second output end of the dual-axis motor 5 is connected to a driving component, and the driving component includes a second driving wheel 18 installed at the second output end of the dual-axis motor 5. The second driving wheel 18 forms a transmission structure with the second driven wheel 20 through a second belt 19. A second rotating shaft 21 runs through the inside of the second driven wheel 20, and the second rotating shaft 21 runs through and is connected to the inside of the temperature control box 23. A rotating vane 22 is arranged on the outside of the second rotating shaft 21. A temperature control component is installed inside the temperature control box 23. The temperature control component includes a delivery pump 24 installed inside the temperature control box 23. The output end of the delivery pump 24 is connected to a first pipeline 25, and the end of the first pipeline 25 is connected to a second pipeline 27. The second pipeline 27 is installed in a protective box 26, and the protective box 26 is sleeved on the outside of the kettle body 1. The second output end of the dual-axis motor 5 drives the second driving wheel 18 to rotate , so that the second driving wheel 18 drives the second driven wheel 20 to rotate through the second belt 19, so that the second rotating shaft 21 at the bottom of the second driven wheel 20 drives the rotary vane 22 to rotate inside the temperature control box 23, so that the temperature distribution inside the temperature control box 23 is uniform, and the material inside the temperature control box 23 is transported by the delivery pump 24, so that the material inside the temperature control box 23 can be adjusted according to the cost situation, so as to improve the overall practicality, and the material is transmitted to the second pipeline 27 of the protective box 26 through the first pipeline 25, and the temperature is transmitted to the inside of the kettle body 1 through the second pipeline 27, so that the reaction temperature inside the inner tank 8 is convenient to control, so as to ensure the stability and efficiency of the reaction process. The content not described in detail in this specification belongs to the existing technology known to professional and technical personnel in this field.

[0039] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A reactor for producing organic fertilizer, comprising a reactor body (1); It is characterized in that Also includes: An auxiliary box (2) is arranged on the top of the kettle body (1), a double-shaft motor (5) is arranged on the top of the auxiliary box (2), a stirring assembly is connected to the first output end of the double-shaft motor (5), the stirring assembly comprises a rotating rod (6) connected to the first output end of the double-shaft motor (5), blades (7) are arranged on the outside of the rotating rod (6), and the organic fertilizer is stirred by the blades (7); The kettle body (1) is connected to an inner container (8), and an auxiliary component is installed on the rotating rod (6). The auxiliary component includes a first driving wheel (9) sleeved on the rotating rod (6), and the first driving wheel (9) forms a transmission structure with a first driven wheel (11) through a first belt (10). A first rotating shaft (12) is connected to the inside of the first driven wheel (11), and a gear (13) is sleeved on the outer side of the first rotating shaft (12). The side end of the gear (13) is meshed with a tooth block (15), and the tooth block (15) is installed on the outer side of a rotating seat (14). The rotating seat (14) is connected to the top of the inner container (8), and the inner container (8) is rotated by the cooperation between the gear (13) and the tooth block (15).

2. A kind of organic fertilizer production reactor according to claim 1, characterized in that: The upper end of the auxiliary box (2) is connected to a feed pipe (3), the bottom of the feed pipe (3) is provided with a hose (4), and the hose (4) is installed inside the kettle body (1).

3. A kind of organic fertilizer production reactor according to claim 1, characterized in that: A baffle (16) is installed inside the auxiliary box (2), and the rotating rod (6) passes through the baffle (16) and is connected to an eccentric wheel (17).

4. A kind of organic fertilizer production reactor according to claim 3, characterized in that: The eccentric wheel (17) is sleeved on the outside of the rotating rod (6), and the eccentric wheel (17) is installed on the side end of the hose (4).

5. A reactor for producing organic fertilizer according to claim 1, characterized in that: The second output end of the dual-axis motor (5) is connected to a driving assembly, and the driving assembly comprises a second driving wheel (18) installed at the second output end of the dual-axis motor (5), and the second driving wheel (18) forms a transmission structure with a second driven wheel (20) via a second belt (19).

6. A reactor for producing organic fertilizer according to claim 5, characterized in that: A second rotating shaft (21) passes through the interior of the second driven wheel (20), the second rotating shaft (21) passes through and is connected to the interior of the temperature control box (23), and a rotating vane (22) is arranged on the outside of the second rotating shaft (21).

7. A reactor for producing organic fertilizer according to claim 6, characterized in that: A temperature control component is installed inside the temperature control box (23), and the temperature control component comprises a delivery pump (24) installed inside the temperature control box (23), and the output end of the delivery pump (24) is connected to a first pipeline (25).

8. A reactor for producing organic fertilizer according to claim 7, characterized in that: The end of the first pipe (25) is connected to a second pipe (27), and the second pipe (27) is installed inside a protection box (26). The protection box (26) is sleeved on the outside of the kettle body (1).

Citation Information

Patent Citations

  • Efficient reaction kettle for organic fertilizer production

    CN210458005U