Automatic frame feeding device
Through the use of the automatic frame-up device, the inefficiency problem of manually clamping the clamp before quilting is solved, and the quilt is automatically clamped and moved, improving the quilt efficiency.
Patent Information
- Application Number
- CN202421593557.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-07-05
AI Technical Summary
The prior art requires manual clamping of the clamp before quilting, which is relatively low in efficiency, so it needs to be improved.
An automatic frame-up device is provided, including a mounting frame, a placement assembly and a clamping assembly, and the movement of the placement assembly and clamping assembly is controlled by program, and the quilt is automatically clamped and moved to a quilting machine for quilting.
It improves the clamping efficiency before quilt quilting, reduces manual operation, and improves the automation and efficiency of the quilting process.
Smart Images
Figure CN222781790U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of textile equipment, and in particular to an automatic frame-loading device. Background Art
[0002] Quilting is to sew a quilt with a layer using long needles to fix the cotton wool inside. Quilts are generally composed of two parts: the base material and the outer textile. The base material can be divided into cotton wool and loose fiber. The structure and shape of the loose fiber quilt core are not fixed, it is easy to flow and shrink, and the thickness is uneven. In order to make the outer textile and the inner core of the quilt close together and make the thickness of the quilt uniform, the outer textile and the inner core are sewn (including stitching) in a straight line or decorative pattern. This process of increasing beauty and practicality is called quilting, and the quilt sewn in this way is called a quilted quilt.
[0003] Before a quilt is quilted by a machine, it is necessary to clamp the quilt on a work frame. In order to improve the accuracy of quilting, clips need to be evenly spaced around the quilt. Therefore, each quilt needs to be manually clamped with clips around the quilt before machine quilting. This is inefficient and needs to be improved. Utility Model Content
[0004] In order to improve the efficiency of quilt quilting, the present application provides an automatic frame-mounting device.
[0005] The automatic frame loading device provided in this application adopts the following technical solution:
[0006] The automatic frame loading device comprises an installation frame placed on the ground, a placing component is movably arranged on the installation frame, a clamping frame is arranged on one side in the length direction of the installation frame, a clamping component is slidably arranged on the clamping frame, a clamping area of the clamping component is located above the installation frame, and the placing component can be moved along the installation frame to the clamping component; a material unloading piece is arranged on one side of the clamping frame away from the installation frame, and the clamping component can be moved to the material unloading piece for unloading.
[0007] By adopting the above technical solution, the placement component moves to the side of the mounting frame away from the quilting machine, the operator places the quilt on the placement component, the placement component moves along the mounting frame to the clamping component, the clamping component clamps and tensions the quilt on the placement component, and moves toward the quilting machine. The speed of the clamping component movement and the quilting of the quilting machine are controlled by a pre-programmed program. After the quilting machine completes quilting of the quilt, the clamping component also moves to the side of the quilting machine away from the mounting frame. At this time, the clamping component releases the clamping of the quilt, and the quilt falls on the unloading piece to be unloaded. Through the cooperation of the placement component and the clamping component, the clamping efficiency of the quilt before quilting is improved.
[0008] Optionally, the placement component includes a placement rack and a placement board, a slider is provided at the bottom of the placement rack, the slider is slidably mounted on the mounting frame, the placement board is mounted on the placement rack, and the quilt is laid on the placement board.
[0009] Optionally, the clamping assembly includes a slidably arranged clamping frame and a plurality of clamping clamps, the clamping frame is slidably installed on the clamping frame, and the plurality of clamping clamps are circumferentially arranged on the clamping frame to form a clamping area; a lifting member is arranged between the slider and the placement frame, and the lifting member can raise the placement plate to the clamping clamp, and the placement plate is provided with a plurality of clearance notches, and the plurality of clearance notches are arranged along the circumference of the placement plate to make way for the clamping clamps.
[0010] By adopting the above technical solution, the operator lays the quilt on the placement board, and the gap is partially covered by the edge of the quilt. The slider slides along the length direction of the mounting frame toward the quilting machine to move the quilt on the placement board to the bottom of the clamping frame. At this time, the lifting member causes the placement board to rise. When the placement board rises to the position of the clamping frame, the clamping clamp clamps the quilt; the placement board is lowered and reset to the end of the mounting frame away from the quilting machine under the action of the lifting member.
[0011] Optionally, the clamping frame includes a clamping frame, two clamping fixed rods and two clamping movable rods, the clamping frame is slidably set on the clamping frame, the two clamping fixed rods are respectively fixed on the edges of the clamping frame, and the two clamping fixed rods are vertically set; the two clamping movable rods are respectively slidably set on the clamping frame, and the two clamping movable rods are vertically set; a plurality of clamping clamps are respectively set on the two clamping fixed rods and the two clamping movable rods; the placement plate includes a plurality of sub-plates that can be spliced together, and the size of the placement plate formed by splicing the plurality of sub-plates is always smaller than the size of the clamping area formed between the two clamping fixed rods and the two clamping movable rods.
[0012] By adopting the above technical solution, the operator selects the number of sub-boards according to the size of the quilt, and splices the sub-boards into a placement board, the quilt is laid on the placement board, and the gap is partially covered by the edge of the quilt; the operator adjusts the position of the clamping movable rod on the clamping frame according to the size of the placement board after the sub-boards are spliced, thereby adjusting the size of the clamping area; when the placement board moves to the bottom of the clamping frame with the quilt, the lifting member drives the placement board to rise, and in the process of the placement board rising, the clamping clamp first contacts the quilt and makes the quilt in the gap. The notch is deformed, so that the clamping clip can smoothly pass through the gap; at this time, the clamping clip rotates 90° so that the two clamps of the clamping clip are respectively located on the upper and lower sides of the quilt, and then the clamping clip is controlled to clamp the quilt; after the quilt is clamped, the lifting part controls the placement plate to descend to the original height, and resets it to the end of the mounting frame away from the quilting machine; at the same time, the clamping frame slides along the length direction of the clamping frame, and the quilting machine quilts the quilt during the sliding process. When the clamping frame carries the quilt completely through the quilting machine, the material can be unloaded at the unloading part.
[0013] Optionally, one of the clamping rods is arranged on a side close to the blanking piece.
[0014] By adopting the above technical solution, no matter what the size of the quilt is, after the quilt is clamped by the clamping clamp, there is no need to additionally adjust the position of the clamping frame to align the end of the quilt with the quilting machine to prepare for quilting.
[0015] Optionally, the clamping clamp is a rotating clamping cylinder, and the clamping clamp rotates from a horizontal state to a vertical state when the placement plate is raised to the position of the clamping clamp, so that the clamping clamp can smoothly clamp the quilt.
[0016] By adopting the above technical solution, this setting can reduce the size of the clearance gap, thereby reducing the situation where the quilt is too large and is placed on the clearance gap, causing it to be concave and deformed, making it difficult for the clamping clamp to accurately clamp the quilt, resulting in poor clamping effect; at the same time, it can reduce the collision of the quilt on the clamping claw part of the clamping clamp in the clamping direction during the rising process of the placement plate.
[0017] Optionally, a protection pad is provided on the clamping clamp, and the protection pad can be in contact with the quilt when the clamping clamp clamps the quilt.
[0018] Optionally, the blanking piece is a blanking leather curtain or an inclined plate, and the inclined plate is arranged to be inclined downward in a direction away from the mounting frame.
[0019] In summary, the present application includes at least one of the following beneficial technical effects:
[0020] 1. The placement component moves to the side of the installation frame away from the quilting machine, and the operator places the quilt on the placement component. The placement component moves along the installation frame to the clamping component, and the clamping component clamps and tensions the quilt on the placement component and moves toward the quilting machine. The speed of the clamping component movement and the quilting of the quilting machine are controlled by the pre-programmed program. After the quilting machine completes quilting of the quilt, the clamping component also moves to the side of the quilting machine away from the installation frame. At this time, the clamping component releases the clamping of the quilt, and the quilt falls on the unloading piece to be unloaded; through the cooperation of the placement component and the clamping component, the clamping efficiency of the quilt before quilting is improved;
[0021] 2. The operator selects the number of sub-boards according to the size of the quilt, and splices the sub-boards into a placement board. The quilt is laid on the placement board, and the clearance gap is partially covered by the edge of the quilt; the operator adjusts the position of the clamping movable rod on the clamping frame according to the size of the placement board after the sub-boards are spliced, thereby adjusting the size of the clamping area; when the placement board moves to the bottom of the clamping frame with the quilt, the lifting member drives the placement board to rise. During the process of the placement board rising, the clamping clamp first contacts the quilt and causes the quilt to deform at the clearance gap, so that the clamping clamp passes through the clearance gap smoothly; At this time, the clamping clamp rotates 90 degrees so that the two clamps of the clamping clamp are respectively located at the upper and lower sides of the quilt, and then the clamping clamp is controlled to clamp the quilt; after the quilt is clamped, the lifting member controls the placement plate to descend to the original height, and resets it to the end of the mounting frame away from the quilting machine; at the same time, the clamping frame slides along the length direction of the clamping frame, and the quilting machine quilts the quilt during the sliding process. When the clamping frame completely passes through the quilting machine with the quilt, the material can be unloaded at the unloading member; through the cooperation of the placement plate, the lifting member and the clamping frame, the clamping efficiency of the quilt before quilting is improved;
[0022] 3. This setting can reduce the size of the gap, thereby reducing the problem that the quilt cover is placed on the gap due to the size of the gap being too large, which causes the clamping clamp to be difficult to clamp the quilt accurately, resulting in poor clamping effect; at the same time, it can reduce the collision of the quilt on the clamping claw part of the clamping clamp in the clamping direction during the rising process of the placement plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram used to reflect the overall automatic frame loading device in the embodiment of the present application.
[0024] Figure 2 It is a schematic diagram of the structure of the placement rack in the embodiment of the present application.
[0025] Figure 3 It is a schematic diagram of the structure of the clamping frame in the embodiment of the present application.
[0026] Figure 4 It is a schematic diagram of the structure of the clamping clip used to illustrate the embodiment of the present application.
[0027] Explanation of the reference numerals: 1. Mounting frame; 2. Placing assembly; 21. Placing rack; 211. Slider; 212. Lifting member; 22. Placing plate; 221. Clearance gap; 3. Clamping rack; 4. Clamping assembly; 41. Clamping rack; 411. Clamping frame; 412. Clamping fixed rod; 413. Clamping movable rod; 42. Clamping clamp; 421. Protective pad; 5. Unloading member; 51. Unloading belt; 6. Clamping area; 7. Quilting machine. DETAILED DESCRIPTION
[0028] The following is combined with Figure 1-4 This application is described in further detail.
[0029] The present application embodiment discloses an automatic frame-loading device. Figure 1 The automatic frame-loading device is installed at the quilting machine 7 and used in conjunction with the quilting machine 7. The automatic frame-loading device includes a mounting frame 1, which is placed on the ground and on a side perpendicular to the quilting direction of the quilting machine 7. The length direction of the mounting frame 1 is perpendicular to the quilting direction of the quilting machine 7. A placing component 2 is slidably arranged on the mounting frame 1 along its length direction. A clamping frame 3 is installed on the quilting machine 7. The length direction of the clamping frame 3 is consistent with the length direction of the mounting frame 1. Both sides of the length direction of the clamping frame 3 are located on both sides perpendicular to the quilting direction of the quilting machine 7. The side of the clamping frame 3 close to the mounting frame 1 is located above the mounting frame 1. A clamping component 4 is slidably arranged on the clamping frame 3 along the length direction of the clamping frame 3. A material-discharging component 5 is arranged on the side of the clamping frame 3 away from the mounting frame 1. The material-discharging component 5 is located below the clamping frame 3.
[0030] Reference Figure 1 , the placement component 2 moves to the side of the mounting frame 1 away from the quilting machine 7, the operator places the quilt on the placement component 2, the placement component 2 moves along the mounting frame 1 to the clamping component 4, the clamping component 4 clamps and tensions the quilt on the placement component 2, and moves toward the quilting machine 7. The speed of the clamping component 4 and the quilting of the quilting machine 7 are controlled by the pre-programmed program. After the quilting machine 7 completes the quilting of the quilt, the clamping component 4 also moves to the side of the quilting machine 7 away from the mounting frame 1. At this time, the clamping component 4 releases the clamping of the quilt, and the quilt falls on the unloading piece 5 to be unloaded. Through the cooperation of the placement component 2 and the clamping component 4, the clamping efficiency of the quilt before quilting is improved.
[0031] Reference Figure 1 and Figure 2The placement assembly 2 includes a placement rack 21, a slider 211 is disposed at the bottom of the placement rack 21, and in this embodiment, the slider 211 is a pneumatic slider, and a slide rail for the slider 211 to slide is disposed on the mounting frame 1. A lifting member 212 is installed between the slider 211 and the placement rack 21, and in this embodiment, the lifting member 212 is a cylinder, and one end of the lifting member 212 is fixed to the slider 211, and the other end is fixed to the placement rack 21.
[0032] Reference Figure 2 A placement plate 22 is clamped on the placement frame 21. In the present embodiment, the placement plate 22 includes a plurality of sub-plates that can be spliced together. The plurality of sub-plates are spliced together to form the placement plate 22. The outer edges of the plurality of sub-plates are all provided with clearance notches 221.
[0033] Reference Figure 1 and Figure 2 The operator selects the number of sub-boards according to the size of the quilt, and splices the sub-boards into a placement board 22. The quilt is laid on the placement board 22, and the gap 221 is partially covered by the edge of the quilt. The slider 211 slides along the length direction of the mounting frame 1 toward the quilting machine 7 to move the quilt on the placement board 22 to the bottom of the clamping frame 3. At this time, the lifting member 212 causes the placement board 22 to rise. When the placement board 22 rises to the position of the clamping assembly 4, the clamping assembly 4 clamps the quilt; the placement board 22 is lowered and reset to the end of the mounting frame 1 away from the quilting machine 7 under the action of the lifting member 212.
[0034] Reference Figure 1 and Figure 3 The clamping assembly 4 includes a sliding clamping frame 41, and the clamping frame 41 includes a clamping frame 411. The clamping frame 411 slides on the clamping frame 3 along the length direction of the clamping frame 3 through the pneumatic slider 211. Two clamping fixed rods 412 are fixed on the clamping frame 411 by bolts. The two clamping fixed rods 412 are respectively fixed on the edges of the clamping frame 411, and the two clamping fixed rods 412 are vertically arranged, and one of the clamping fixed rods 412 is arranged on the side close to the blanking piece 5.
[0035] Reference Figure 2 and Figure 3 Two clamping movable rods 413 are provided on the clamping frame 411 through cylinder sliding, and the two clamping movable rods 413 are vertically arranged. The clamping area 6 formed between the two clamping fixed rods 412 and the two clamping movable rods 413, and the size of the placement plate 22 formed by splicing several sub-plates is always smaller than the size of the clamping area 6 formed between the two clamping fixed rods 412 and the two clamping movable rods 413.
[0036] Reference Figure 2 , Figure 3 and Figure 4, a plurality of clamping clamps 42 are installed on the two clamping fixed rods 412 and the two clamping movable rods 413. In the present embodiment, the clamping clamps 42 are rotating clamping cylinders. When the placing plate 22 is raised to the position of the clamping clamps 42, the clamping clamps 42 rotate from a horizontal state to a vertical state, so that the clamping clamps 42 can smoothly clamp the quilt; this setting can reduce the size of the clearance gap 221, thereby reducing the concave deformation of the quilt when the clearance gap 221 is too large, which makes it difficult for the clamping clamps 42 to accurately clamp the quilt, resulting in a poor clamping effect; at the same time, it can reduce the collision of the quilt on the clamping claw part of the clamping clamp 42 in the clamping direction during the rising process of the placing plate 22.
[0037] Reference Figure 4 A protection pad 421 is fixed to the clamping clip 42 by gluing. In the present embodiment, the protection pad 421 is made of nylon. The protection pad 421 can contact the quilt when the clamping clip 42 clamps the quilt.
[0038] Reference Figure 2 and Figure 3 The operator uses a cylinder to adjust the position of the clamping movable rod 413 on the clamping frame 41 according to the size of the placement plate 22 after the plurality of sub-plates are spliced, thereby adjusting the size of the clamping area 6.
[0039] Reference Figure 1 , Figure 2 and Figure 3 When the placement plate 22 moves with the quilt to the bottom of the clamping frame 41, the lifting member 212 drives the placement plate 22 to rise. During the rising process of the placement plate 22, the clamping clamp 42 first contacts the quilt and causes the quilt to deform at the clearance gap 221, so that the clamping clamp 42 can smoothly pass through the clearance gap 221; at this time, the clamping clamp 42 rotates 90° so that the two clamps of the clamping clamp 42 are respectively located on the upper and lower sides of the quilt, and then the clamping clamp 42 is controlled to clamp the quilt; after the quilt is clamped, the lifting member 212 controls the placement plate 22 to descend to its original height and reset to the end of the mounting frame 1 away from the quilting machine 7; at the same time, the clamping frame 41 slides along the length direction of the clamping frame 3, and the quilting machine 7 quilts the quilt during the sliding process. When the clamping frame 41 passes the quilting machine 7 completely with the quilt, the material can be unloaded at the unloading member 5.
[0040] Reference Figure 1 and Figure 3 The blanking part 5 is a blanking leather curtain 51. After the clamping frame 41 carries the quilt to be sewn completely through the quilting machine 7 to complete the quilting, the clamping clamp 42 releases the quilt, and the quilt falls on the blanking leather curtain 51 under the action of gravity to complete the blanking.
[0041] Reference Figure 1 In other embodiments, the blanking member 5 may be an inclined plate, which is arranged to be inclined downward in a direction away from the mounting frame 1 .
[0042] The implementation principle of the automatic frame-loading device of the embodiment of the present application is as follows: the operator selects the number of sub-boards according to the size of the quilt, and splices the sub-boards into a placement board 22, and the quilt is laid on the placement board 22, so that the gap 221 is partially covered by the edge of the quilt. The operator uses the cylinder to adjust the position of the clamping movable rod 413 on the clamping frame 41 according to the size of the placement board 22 after the sub-boards are spliced, thereby adjusting the size of the clamping area 6.
[0043] The slider 211 slides along the length direction of the mounting frame 1 toward the quilting machine 7. When the placing plate 22 moves with the quilt to the bottom of the clamping frame 41, the lifting member 212 drives the placing plate 22 to rise. During the rising process of the placing plate 22, the clamping clip 42 first contacts the quilt and causes the quilt to deform at the clearance notch 221, so that the clamping clip 42 smoothly passes through the clearance notch 221. At this time, the clamping clip 42 rotates 90° so that the two clamps of the clamping clip 42 are respectively located on the upper and lower sides of the quilt, and then the control The clamping clamp 42 clamps the quilt; after the quilt is clamped, the lifting member 212 controls the placement plate 22 to descend to its original height and reset to the end of the mounting frame 1 away from the quilting machine 7; at the same time, the clamping frame 41 slides along the length direction of the clamping frame 3, and the quilting machine 7 quilts the quilt during the sliding process. After the clamping frame 41 carries the quilt to be sewn completely through the quilting machine 7 to complete the quilting, the clamping clamp 42 releases the quilt, and the quilt falls on the unloading leather curtain 51 under the action of gravity to complete the unloading.
[0044] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. Automatic frame loading device, characterized by: The invention comprises a mounting frame (1) placed on the ground, a placing component (2) being movably arranged on the mounting frame (1), a clamping frame (3) being arranged on one side in the length direction of the mounting frame (1), a clamping component (4) being slidably arranged on the clamping frame (3), a clamping area (6) of the clamping component (4) being located above the mounting frame (1), the placing component (2) being able to move along the mounting frame (1) to the clamping component (4); a material unloading component (5) being arranged on one side of the clamping frame (3) away from the mounting frame (1), and the clamping component (4) being able to move to the material unloading component (5) for unloading.
2. The automatic frame-loading device according to claim 1, characterized in that: The placement assembly (2) comprises a placement rack (21) and a placement board (22); a slider (211) is provided at the bottom of the placement rack (21); the slider (211) is slidably mounted on the mounting frame (1); the placement board (22) is mounted on the placement rack (21); and the quilt is laid on the placement board (22).
3. The automatic frame-loading device according to claim 2, characterized in that: The clamping assembly (4) comprises a slidably arranged clamping frame (41) and a plurality of clamping clamps (42), wherein the clamping frame (41) is slidably installed on the clamping frame (3), and the plurality of clamping clamps (42) are circumferentially arranged on the clamping frame (41) to form a clamping area (6); a lifting member (212) is arranged between the slider (211) and the placement frame (21), and the lifting member (212) can raise the placement plate (22) to the position of the clamping clamp (42), and the placement plate (22) is provided with a plurality of clearance notches (221), and the plurality of clearance notches (221) are arranged along the circumference of the placement plate (22) to make way for the clamping clamps (42).
4. The automatic frame-loading device according to claim 3, characterized in that: The clamping frame (41) includes a clamping frame (411), two clamping fixed rods (412) and two clamping movable rods (413); the clamping frame (411) is slidably arranged on the clamping frame (3); the two clamping fixed rods (412) are respectively fixed on the edges of the clamping frame (411), and the two clamping fixed rods (412) are vertically arranged; the two clamping movable rods (413) are respectively slidably arranged on the clamping frame (411), and the two clamping movable rods (413) are vertically arranged; a plurality of the clamping clamps (42) are respectively arranged on the two clamping fixed rods (412) and the two clamping movable rods (413); the placement plate (22) includes a plurality of sub-plates that can be spliced together, and the size of the placement plate (22) formed by splicing the plurality of sub-plates is always smaller than the size of the clamping area (6) formed between the two clamping fixed rods (412) and the two clamping movable rods (413).
5. The automatic frame-loading device according to claim 4, characterized in that: One of the clamping rods (412) is arranged on a side close to the blanking piece (5).
6. The automatic frame-loading device according to claim 3, characterized in that: The clamping clamp (42) is a rotating clamping cylinder. After the placement plate (22) is raised to the clamping clamp (42), the clamping clamp (42) is rotated from a horizontal state to a vertical state, so that the clamping clamp (42) can smoothly clamp the quilt.
7. The automatic frame-loading device according to claim 3, characterized in that: The clamping clamp (42) is provided with a protection pad (421), and the protection pad (421) can be in contact with the quilt when the clamping clamp (42) clamps the quilt.
8. The automatic frame-loading device according to claim 1, characterized in that: The unloading member (5) is one of a unloading leather curtain (51) and an inclined plate, and the inclined plate is arranged to be inclined downward in a direction away from the mounting frame (1).