On-site thermal regeneration asphalt composite heating machine

By integrating two asphalt heating equipment into a composite heating machine, the tracks and lifting mechanisms are used to realize the movement and coordinated operation of the heating unit, the problems of high costs and large thermal energy losses in the transportation and construction process are solved, and construction efficiency and cost improvements are achieved.

CN222781908UActive Publication Date: 2025-04-22SHANDONG HANXI ROAD & BRIDGE ENGINEERING CO LTD
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Patent Information

Application Number
CN202421358791.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-04-22
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

The existing asphalt heating machine equipment has problems such as high cost, difficult to control the distance between equipment, and large heat energy losses during transportation and construction.

Method used

A field thermal regeneration asphalt composite heater is designed, and the two heating equipment are integrated into one, divided into two heating units, upper and lower heating units, and the moving and collaborative operation of the heating units are realized through the track and lifting mechanism, and the distance between the equipment is shortened by the traction mechanism.

Benefits of technology

It has achieved improvements in construction efficiency, reduced equipment transportation and personnel costs, reduced heat loss between equipment, and improved the efficiency and effect of the heating process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an on-site thermal regeneration asphalt composite heating machine which comprises a vehicle body, a first heating unit and a movable frame body, a second heating unit is arranged on the movable frame body, a track is arranged on the upper portion of a chassis of the vehicle body, and the movable frame body can move along the track. A first lifting mechanism is arranged on the vehicle body, a second lifting mechanism is arranged on the movable frame body, the first lifting mechanism and the second lifting mechanism are matched to enable the movable frame body to descend to the ground, and a traction mechanism is arranged on the rear portion of the vehicle body and used for pulling the movable frame body to move on the ground. Two devices of the asphalt pavement heating machine are integrated into one asphalt pavement heating machine, the asphalt pavement heating machine is divided into the upper heating unit and the lower heating unit, the construction efficiency can be guaranteed, and the transportation cost of the devices and the personnel cost are reduced.
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Description

Technical Field

[0001] The utility model mainly relates to the technical field related to asphalt fume recovery, and specifically is an on-site thermal regeneration asphalt composite heating machine. Background Art

[0002] Asphalt heaters are required at highway maintenance sites to heat asphalt pavements. Asphalt heaters in existing equipment are generally installed on vehicles, and one heater includes one or two heating boxes. At present, on-site hot regeneration construction requires the mixture temperature to be between 150 degrees and 160 degrees. In order to improve the temperature of the asphalt pavement mixture and the construction efficiency, the existing operation method generally uses at least two heaters for synchronous construction. The two heaters are independent structures and are driven by corresponding vehicles. In the prior art, the transportation cost and personnel cost of the heater to the site are relatively high, and during the operation of the heater, the distance between the equipment is difficult to control, and there are defects such as high heat energy loss. Utility Model Content

[0003] In order to solve the shortcomings of the current technology, the utility model combines the existing technology and, based on practical applications, provides an on-site hot-regenerated asphalt composite heater, which integrates two asphalt pavement heating machines into one asphalt pavement heating machine, which is divided into two upper and lower heating units, to ensure construction efficiency and reduce equipment transportation costs and personnel costs.

[0004] The technical solution of the utility model is as follows:

[0005] A composite heating machine for on-site hot-regenerated asphalt includes a vehicle body and a first heating unit, and also includes a movable frame, on which a second heating unit is arranged, a track is arranged on the upper part of the chassis of the vehicle body, and the movable frame can move along the track, a first lifting mechanism is arranged on the vehicle body, and a second lifting mechanism is arranged on the movable frame, the first lifting mechanism and the second lifting mechanism cooperate to lower the movable frame to the ground, and a traction mechanism is arranged at the rear of the vehicle body to tow the movable frame to move on the ground.

[0006] Furthermore, the movable frame includes a crossbeam, front legs and rear legs, the second heating unit is installed under the crossbeam, the front legs are provided with front running wheels, the rear legs are provided with rear running wheels, and the second lifting mechanism is connected to the rear running wheels for driving the lifting and lowering movement of the rear running wheels.

[0007] Furthermore, the second lifting mechanism includes a second lifting cylinder.

[0008] Furthermore, a movable bracket is provided at the end of the track of the vehicle body, and the first lifting mechanism is connected to the movable bracket to drive the movable bracket to move up and down.

[0009] Furthermore, the first lifting mechanism includes a first lifting cylinder.

[0010] Furthermore, the traction mechanism includes a horizontal cylinder, a first connecting member, and a second connecting member. The horizontal cylinder is arranged on the vehicle body, the first connecting member is arranged on the output rod of the horizontal cylinder, the second connecting member is arranged on the moving frame, and the first connecting member and the second connecting member are connected by a connecting pin.

[0011] Furthermore, the second connecting member is arranged on the front supporting leg.

[0012] Furthermore, the first heating unit is arranged at the lower part of the vehicle body.

[0013] Beneficial effects of the utility model:

[0014] The utility model integrates two asphalt pavement heating machines into one asphalt pavement heating machine, which is divided into upper and lower heating units. During construction, the upper heating box slides to the tail of the heating machine through a track, and then is lowered to the asphalt pavement operating height by a lifting device to heat the pavement. The heating area and power of the improved equipment are not changed at all compared with the original equipment.

[0015] After the improvement, the utility model integrates two devices into one device, thereby reducing the consumption of manpower.

[0016] During on-site construction, the distance between the two devices is difficult to control. After improvement, the two devices are directly connected together by a tow hook device, which shortens the distance between the vehicles and reduces heat loss between the devices.

[0017] The improved equipment of the utility model is transported by one vehicle, thereby reducing the transportation cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Attached Figure 1 It is a schematic diagram of the consignment status of the utility model.

[0019] Attached Figure 2 It is a schematic diagram of the state when the movable frame of the utility model falls.

[0020] Attached Figure 3 This is a schematic diagram of the state after the mobile frame of the utility model is in place.

[0021] Attached Figure 4 It is a schematic diagram of the utility model during operation.

[0022] Attached Figure 5 It is a structural schematic diagram of the mobile frame.

[0023] Attached Figure 6 for Figure 2 Enlarged view of the structure of part A in the middle.

[0024] Attached Figure 7 for Figure 4 Enlarged view of the structure of part B in the middle.

[0025] Numbers shown in the accompanying drawings:

[0026] 1. Car body; 2. Track; 3. Mobile frame; 4. Second heating unit; 5. First heating unit; 6. Horizontal cylinder; 7. First lifting mechanism; 8. Second lifting mechanism; 9. Movable bracket; 10. Connecting pin; 31. Crossbeam; 32. Front support leg; 33. Rear support leg; 34. Rear running wheel; 35. Second connecting piece; 36. Front running wheel; 61. First connecting piece. DETAILED DESCRIPTION

[0027] The utility model is further described in conjunction with the accompanying drawings and specific embodiments. It should be understood that these embodiments are only used to illustrate the utility model and are not used to limit the scope of the utility model. In addition, it should be understood that after reading the content taught by the utility model, those skilled in the art can make various changes or modifications to the utility model, and these equivalent forms also fall within the scope defined by this application.

[0028] This embodiment provides an on-site hot-regeneration asphalt composite heater, which can be used in the construction of asphalt pavement.

[0029] As shown in the reference figure, the heating machine mainly includes a vehicle body 1 and a first heating unit 5. The first heating unit 5 is fixed under the chassis of the vehicle body 1. The first heating unit 5 includes two heating boxes arranged in parallel. The two heating boxes can be used to heat the road surface below.

[0030] A track 2 is provided on the upper surface of the chassis of the vehicle body 1, and the mobile frame 3 can move along the track 2. In this embodiment, a second heating unit 4 is fixedly installed on the mobile frame 3. The second heating unit 4 has the same structure as the first heating unit 5, and both include two heating boxes. The mobile frame 3 is designed to be able to move along the track 2 in order to enable the second heating unit 4 to switch between the vehicle body 1 and the road surface. When the device needs to be moved to the construction site, the mobile frame 3 is moved to the vehicle body 1 via the track 2. When working at the construction site, the mobile frame 3 is moved to the ground via the track 2 so that the second heating unit 4 heats the road surface below.

[0031] In this embodiment, in order to facilitate the movement of the second heating unit 4, a first lifting mechanism 7 and a second lifting mechanism 8 are provided. The first lifting mechanism 7 is provided on the vehicle body 1, and is located at the end of the vehicle body 1. Specifically, a movable bracket 9 that can be driven by the first lifting mechanism 7 to realize lifting movement is provided at the end of the track 2 of the vehicle body 1. When the mobile frame 3 walks to the end on the track 2, the front leg 32 on the front side moves to the position of the movable bracket 9. In this way, when the movable bracket 9 is driven to move downward by the first lifting mechanism 7, the front leg 32 of the mobile frame 3 can move downward accordingly. The second lifting mechanism 8 is provided on the mobile frame 3, and is connected to the rear leg 33 of the mobile frame 3, that is, the rear leg 33 can be driven to move up and down by the second lifting mechanism 8.

[0032] The principle of the first lifting mechanism 7 and the second lifting mechanism 8 cooperating to control the movement of the moving frame 3 is as follows: when at the construction site, firstly, the second lifting mechanism 8 is lowered, so that the rear legs 33 fall on the ground, so that the moving frame 3 moves out to support the rear part, and the moving frame 3 moves to the end along the track 2, so that the front legs 32 are located on the movable bracket 9 (refer to Figure 2 As shown in FIG. 1 ), the first lifting mechanism 7 is started to descend and the second lifting mechanism 8 is started to retract, and the mobile frame 3 gradually falls until it reaches the working position (refer to FIG. 1 ). Figure 3 As shown in FIG. 1 ), during this process, the rear legs 33 are always in contact with the ground to achieve support, and the moving frame 3 is moved out through the above steps. On the contrary, when the device needs to be transported, the moving frame 3 is moved to Figure 1 In the state shown, the rear legs 33 can be folded up.

[0033] In this embodiment, the first lifting mechanism 7 and the second lifting mechanism 8 are mainly used for the lifting drive of the two ends of the mobile frame 3. It is preferably controlled by a cylinder, and other lifting drive structures can also be used. In order to ensure stability during the lifting process, a corresponding guide structure can be set. Driving the lifting movement of components is a conventional technical means and will not be further explained here.

[0034] As described above, through the cooperation of the first lifting mechanism 7 and the second lifting mechanism 8, the movable frame 3 drives the second heating unit 4 to move to the ground and to a suitable height, and then the movable frame 3 is connected to the vehicle body 1 through the traction mechanism, and the movable frame 3 can be driven by the vehicle body 1 to move, so that the first heating unit 5 and the second heating unit 4 can heat the asphalt pavement synchronously.

[0035] In this embodiment, if Figure 4The device state in the final working state is shown in FIG. A horizontal oil cylinder 6 is arranged under the chassis of the vehicle body 1, and the horizontal oil cylinder 6 is connected to a first connecting member 61. A second connecting member 35 is arranged on the front leg 32 of the movable frame 3. When the movable frame 3 is moved out to the working position, the first connecting member 61 and the second connecting member 35 are in corresponding positions. At this time, the first connecting member 61 can be driven by the horizontal oil cylinder 6 to move toward the second connecting member 35. After the two are combined, they are connected together by the connecting pin 10. In this way, when the vehicle body 1 moves, the movable frame 3 can be driven to move. Furthermore, the horizontal oil cylinder 6 can adjust the front and rear positions of the movable frame 3 by telescoping.

[0036] refer to Figure 5 As shown, in this embodiment, the moving frame 3 mainly includes a crossbeam 31, a front leg 32 and a rear leg 33. The second heating unit 4 is installed below the crossbeam 31. The front leg 32 is provided with a front running wheel 36 to facilitate its movement along the track 2, and the rear leg 33 is provided with a rear running wheel 34 to facilitate its movement along the road surface. It should be understood that in order to avoid position interference, the height of the front leg 32 is less than the rear leg 33. When the moving frame 3 is on the vehicle body 1, the rear leg 32 at its end can be located outside the track 2.

Claims

1. A composite heating machine for on-site hot regeneration of asphalt, comprising a vehicle body and a first heating unit, characterized in that: The vehicle body further comprises a movable frame, on which a second heating unit is arranged, a track is arranged on the upper part of the chassis of the vehicle body, and the movable frame can move along the track, a first lifting mechanism is arranged on the vehicle body, and a second lifting mechanism is arranged on the movable frame, and the first lifting mechanism cooperates with the second lifting mechanism to lower the movable frame to the ground, and a traction mechanism is arranged at the rear part of the vehicle body to tow the movable frame to move on the ground.

2. The on-site hot regeneration asphalt composite heater according to claim 1 is characterized in that: The movable frame includes a crossbeam, front legs and rear legs, the second heating unit is installed under the crossbeam, the front legs are provided with front running wheels, the rear legs are provided with rear running wheels, and the second lifting mechanism is connected to the rear running wheels for driving the rear running wheels to lift and lower.

3. The on-site hot regeneration asphalt composite heater according to claim 1 is characterized in that: The second lifting mechanism includes a second lifting cylinder.

4. The on-site hot regeneration asphalt composite heater according to claim 2 is characterized in that: A movable bracket is arranged at the end of the track of the vehicle body, and the first lifting mechanism is connected to the movable bracket to drive the movable bracket to move up and down.

5. The on-site hot regeneration asphalt composite heater according to claim 4 is characterized in that: The first lifting mechanism includes a first lifting cylinder.

6. The on-site hot regeneration asphalt composite heater according to claim 2 is characterized in that: The traction mechanism includes a horizontal cylinder, a first connecting member, and a second connecting member. The horizontal cylinder is arranged on the vehicle body, the first connecting member is arranged on the output rod of the horizontal cylinder, the second connecting member is arranged on the moving frame, and the first connecting member and the second connecting member are connected by a connecting pin.

7. The on-site hot regeneration asphalt composite heater according to claim 6 is characterized in that: The second connecting member is arranged on the front supporting leg.

8. The on-site hot regeneration asphalt composite heater according to claim 1 is characterized in that: The first heating unit is arranged at the lower part of the vehicle body.

Citation Information

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