Automatic oiling system for oil tank of reciprocating compressor oil injector

By designing an automatic refueling system including oil tank, compressor oil pump, lubricating pipeline, liquid level gauge, gas port, gas port cover plate, jack, oil injection pipe, oil filter and control valve, the problem of lack of automatic refueling system for oil tanks in the prior art is solved, and automatic refueling of oil tanks of oil tanks is realized, saving manpower and avoiding lubricating oil leakage and waste.

CN222782751UActive Publication Date: 2025-04-22SHANDONG HENGXIN HIGH-TECH ENERGY CO LTD +1
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Patent Information

Application Number
CN202421470166.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-04-22
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

In the prior art, the oil tank of the reciprocating compressor oil injector lacks an automatic refueling system, which causes workers to refuel manually, waste manpower and easily leak lubricating oil, causing environmental pollution.

Method used

An automatic refueling system for oil tanks of reciprocating compressor oil injectors is designed, including components such as oil tanks, compressor oil pumps, lubricating pipelines, liquid level gauges, fuel ports, fuel port covers, jacks, oil injection pipes, oil filters and control valves. After filtering through the lubricating oil in the compressor lubrication system, it is automatically introduced into the oil tank of the oil tank to achieve automatic refueling.

Benefits of technology

The automatic refueling of the oil tank of the oil injector is realized, saving manpower, avoiding the spilling and waste of lubricating oil during manual addition, and reducing pollution to the factory environment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222782751U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of oil filling of oil injector oil tanks of reciprocating compressors, and particularly relates to an automatic oil filling system of an oil injector oil tank of a reciprocating compressor, which comprises an oil injector oil tank, a compressor oil pump and a compressor lubricating pipeline, a liquid level meter and an oil filling port are arranged on the oil injector oil tank, and an oil filling port cover plate is correspondingly connected with the oil filling port. The oil filler cover plate is provided with an inserting hole, the compressor lubricating pipeline is connected with an oil outlet of the compressor oil pump, the compressor lubricating pipeline is connected with a first tee joint, the first tee joint is connected with an oil filling pipe, the other end of the oil filling pipe is inserted into the oil injector oil tank through the inserting hole and the oil filler, and the oil filling pipe is connected with an oil filter. And a first control valve is connected to the oil filling pipe at the front end of the oil filter. Lubricating oil in a compressor lubricating system can be filtered and then introduced into the oil injector oil tank, so that automatic oil adding of the oil injector oil tank is achieved, manpower is saved, and spilling and leakage waste caused when the lubricating oil is manually added is prevented.
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Description

Technical Field

[0001] The utility model relates to an automatic oiling system for an oil tank of an oil injector for a reciprocating compressor, belonging to the technical field of oiling of an oil tank of an oil injector for a reciprocating compressor. Background Art

[0002] In the methanol production process, the coal gas produced by the coke oven needs to be compressed by a reciprocating compressor and then transported to the purification and conversion process. The compressor lubrication system and the oiler lubrication system have a very important impact on the operation effect and service life of the reciprocating compressor. However, the oiler lubrication system of the reciprocating compressor in the prior art does not equip the oiler tank with an automatic refueling system. It only has a refueling port on the upper part of the oiler tank, and a refueling port cover is matched on the refueling port. When the oiler tank needs to be refueled, workers usually go back and forth from the warehouse to get the lubricating oil, and then remove the refueling port cover to manually add the lubricating oil. On the one hand, it wastes manpower; on the other hand, it is easy to spill and leak oil during manual refueling, which not only causes waste of lubricating oil, but also pollutes the factory environment. Utility Model Content

[0003] In view of the above deficiencies in the prior art, the technical problem to be solved by the utility model is to provide an automatic oil filling system for an oil filler tank of a reciprocating compressor which can automatically fill the oil filler tank with oil.

[0004] The utility model discloses an automatic oiling system for an oiler tank of a reciprocating compressor, comprising an oiler tank, a compressor oil pump and a compressor lubrication pipeline. The oiler tank is provided with a liquid level gauge and a refueling port, a refueling port cover is connected to the corresponding refueling port, a plug hole is provided on the refueling port cover, the compressor lubrication pipeline is connected to the oil outlet of the compressor oil pump, a first tee is connected to the compressor lubrication pipeline, an oiling pipe is connected to the first tee, the other end of the oiling pipe is inserted into the oiler tank through the plug hole and the refueling port, an oil filter is connected to the oiling pipe, and a first control valve is connected to the oiling pipe located at the front end of the oil filter.

[0005] Furthermore, a second control valve is connected to one end of the oil filling pipe located at the oil filling port.

[0006] Furthermore, the oil filling pipe is a stainless steel pipe.

[0007] Furthermore, the oil filling pipe is connected with a second tee, the second tee is located at the rear end of the oil filter, and a pressure gauge is connected to the second tee.

[0008] Furthermore, a dust cover corresponding to the plug hole is connected to the fuel filler cover plate, a plurality of vent holes are provided on the side wall of the dust cover, and the fuel filling pipe passes through the dust cover.

[0009] Furthermore, the dust cover is made of plastic.

[0010] Compared with the prior art, the utility model has the following beneficial effects:

[0011] The automatic refueling system for the oil tank of the reciprocating compressor oil injector described in the utility model can filter the lubricating oil in the compressor lubrication system and introduce it into the oil tank of the oil injector, thereby realizing automatic refueling of the oil tank of the oil injector, which not only saves manpower but also prevents spillage and waste when the lubricating oil is manually added. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the structure of Embodiment 1 of the present utility model;

[0013] Figure 2 It is a structural schematic diagram of Embodiment 2 of the present utility model;

[0014] Figure 3 yes Figure 2 A magnified view of the structure at center.

[0015] In the figure: 1. Compressor oil pump; 2. First three-way valve; 3. Compressor lubrication pipeline; 4. First control valve; 5. Oil filter; 6. Oil filling pipe; 7. Oil filler tank; 8. Liquid level gauge; 9. Fuel filler port; 10. Fuel filler port cover; 11. Socket; 12. Second three-way valve; 13. Pressure gauge; 14. Second control valve; 15. Dust cover; 16. Vent. DETAILED DESCRIPTION

[0016] The following is a further description of the embodiments of the present invention in conjunction with the accompanying drawings:

[0017] Embodiment 1:

[0018] like Figure 1 As shown, the automatic refueling system of the reciprocating compressor oiler tank described in the utility model includes an oiler tank 7, a compressor oil pump 1 and a compressor lubrication pipeline 3. The oiler tank 7 is provided with a liquid level gauge 8 and a refueling port 9, and a refueling port cover 10 is connected to the corresponding refueling port 9. The refueling port cover 10 is provided with a plug hole 11. The compressor lubrication pipeline 3 is connected to the oil outlet of the compressor oil pump 1. The compressor lubrication pipeline 3 is connected to a first tee 2, and the first tee 2 is connected to an oil filling pipe 6. The other end of the oil filling pipe 6 is inserted into the oiler tank 7 through the plug hole 11 and the refueling port 9. The oil filling pipe 6 is connected to an oil filter 5, and the oil filling pipe 6 located at the front end of the oil filter 5 is connected to a first control valve 4.

[0019] During use, the liquid level of the lubricating oil in the lubricator tank 7 can be observed from the liquid level gauge 8. When lubricating oil needs to be added, the first control valve 4 is opened, and the compressor oil pump 1 pumps the lubricating oil in the compressor tank into the compressor lubrication pipeline 3, wherein a portion of the lubricating oil will enter the oil filter 5 through the first tee 2, the oil filling pipe 6 and the first control valve 4, and the lubricating oil filtered by the oil filter 5 continues to enter the lubricator tank 7 through the oil filling pipe 6, thereby adding lubricating oil to the lubricator tank 7. When it is observed from the liquid level gauge 8 that the lubricating oil level in the lubricator tank 7 rises to the required level, the first control valve 4 can be closed. Since the aperture of the jack 11 is larger than the aperture of the oil filling pipe 6, the air pressure balance inside and outside the lubricator tank 7 can be ensured.

[0020] The automatic refueling system for the oil tank of the reciprocating compressor oil injector described in the utility model can filter the lubricating oil in the compressor lubrication system and introduce it into the oil tank 7 of the oil injector, thereby realizing automatic refueling of the oil tank 7 of the oil injector, which not only saves manpower but also prevents spillage and waste when the lubricating oil is manually added.

[0021] Embodiment 2:

[0022] like Figure 2 , Figure 3 As shown, based on Example 1,

[0023] Furthermore, a second control valve 14 is connected to one end of the oil filling pipe 6 located at the oil filling port 9. When the system is running, the first control valve 4 is in a normally open state. The addition and stopping of lubricating oil in the oil filling tank 7 are controlled by controlling the opening and closing of the second control valve 14. Since the second control valve 14 is close to the liquid level gauge 8, when the worker observes that the lubricating oil in the oil filling tank 7 is insufficient, the second control valve 14 can be opened in time without running to the compressor oil pump 1 to open the first control valve 4, which is very convenient to operate.

[0024] Furthermore, the oil filling pipe 6 is a stainless steel pipe, which is strong and durable on the one hand, and easy to position on the other hand;

[0025] Furthermore, the oil filling pipe 6 is connected with a second tee 12, which is located at the rear end of the oil filter 5. The second tee 12 is connected with a pressure gauge 13, which can monitor the oil filling pressure to determine when to clean the oil filter 5;

[0026] Furthermore, the fuel filler cap plate 10 is connected with a dust cover 15 corresponding to the insertion hole 11, and a plurality of vent holes 16 are provided on the side wall of the dust cover 15. The fuel filling pipe 6 passes through the dust cover 15, and the vent holes 16 on the dust cover 15 are used to balance the air pressure inside and outside the fuel tank 7 of the fuel injector. On the one hand, the dust cover 15 can prevent dust from entering the fuel tank 7 of the fuel injector through the insertion hole 11, thereby playing a dust-proof role; on the other hand, the dust cover 15 can assist in positioning the fuel filling pipe 6, thereby making the structure of the fuel filling pipe 6 more stable.

[0027] Furthermore, the dust cover 15 is made of plastic, which is cheap and easy to assemble.

Claims

1. An automatic oiling system for an oil injector tank of a reciprocating compressor, comprising an oil injector tank (7), a liquid level gauge (8) and an oiling port (9) being provided on the oil injector tank (7), and an oiling port cover plate (10) being connected to the corresponding oiling port (9), characterized in that: The invention also comprises a compressor oil pump (1) and a compressor lubrication pipeline (3). The oil filling port cover plate (10) is provided with a plug hole (11). The compressor lubrication pipeline (3) is connected to the oil outlet of the compressor oil pump (1). The compressor lubrication pipeline (3) is connected to a first tee (2). The first tee (2) is connected to an oil filling pipe (6). The other end of the oil filling pipe (6) is inserted into an oil filling tank (7) through the plug hole (11) and the oil filling port (9). The oil filling pipe (6) is connected to an oil filter (5). The oil filling pipe (6) located at the front end of the oil filter (5) is connected to a first control valve (4).

2. The automatic oiling system for the oil tank of a reciprocating compressor oiler according to claim 1, characterized in that: One end of the oil filling pipe (6) located at the oil filling port (9) is connected to a second control valve (14).

3. The automatic oiling system for the oil tank of a reciprocating compressor oiler according to claim 1, characterized in that: The oil injection pipe (6) is a stainless steel pipe.

4. The automatic oiling system for the oil tank of a reciprocating compressor oiler according to claim 1, characterized in that: The oil injection pipe (6) is connected to a second tee (12), the second tee (12) is located at the rear end of the oil filter (5), and the second tee (12) is connected to a pressure gauge (13).

5. The automatic oiling system for the oil tank of a reciprocating compressor oiler according to any one of claims 1 to 4, characterized in that: The fuel filler cover plate (10) is connected with a dust cover (15) corresponding to the insertion hole (11), a plurality of vent holes (16) are provided on the side wall of the dust cover (15), and the fuel filling pipe (6) passes through the dust cover (15).

6. The automatic oiling system for the oil tank of a reciprocating compressor oiler according to claim 5, characterized in that: The dust cover (15) is made of plastic.