Supporting structure for universal movement of ball

By designing a support structure for universal movement of the sphere, using the combination of support plate, sliding seat and push locking assembly, the problems of complex structure and poor adjustment capabilities of the carbon cleaning mechanism of the traditional acetylene cracking furnace are solved, and more flexible installation and adjustment are achieved, reducing friction and wear.

CN222782891UActive Publication Date: 2025-04-22SICHUAN SUNNY SEAL +1
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Patent Information

Application Number
CN202421932489.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-04-22
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

The carbon cleaning mechanism of traditional acetylene cracking furnaces has problems such as complex structure, easy to block movement, uncontrollable gap and wrapping force between the universal sphere and the fixture, and large friction, resulting in inflexible support structure, poor adjustment ability and troublesome maintenance.

Method used

A support structure for spheres is designed to be movable in a universal manner, using a support plate, a sliding seat and a push locking assembly. Through the cooperation of the circular through-hole of the sliding seat and the push locking assembly, the rapid installation and coaxial adjustment of the ball are achieved.

Benefits of technology

It improves the flexibility and adjustment ability of the support structure, simplifies the installation process, reduces friction and wear, and improves the smooth operation and maintenance convenience of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a supporting structure for universal movement of a sphere, and relates to the technical field of acetylene cracking, the supporting structure comprises a supporting plate arranged on the inner side wall of a furnace body, and two groups of sliding seats which are arranged on the supporting plate in a sliding manner and rotatably support the two opposite ends of the sphere, and the sliding seats are provided with circular-truncated-cone-shaped through holes; the through holes in the two sets of sliding seats jointly abut against the ball body and adjust the coaxiality of the ball body, and the pushing locking assembly is arranged on the supporting plate and used for pushing the two sets of sliding seats to be close to each other and abut against the ball body. According to the device, the supporting plate is fixed to the furnace body, the ball is placed in the through hole between the two sets of sliding seats, and then the two sets of sliding seats are pushed to be close to each other by pushing the locking assembly and abut against the ball through the inner side wall of the through hole, and the ball is rotationally supported; the locking assembly is pushed to push the sliding seat to slide and adjust the coaxiality of the balls, so that the supporting structure is conveniently and rapidly installed, and the adjusting capacity of the supporting structure on the coaxiality of the balls is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of acetylene cracking, and in particular to a support structure for a spherical body to perform universal movement. Background Art

[0002] The acetylene cracking furnace is the core key equipment for producing acetylene by partial oxidation of natural gas. The cracking reaction is a rapid reaction under normal pressure and high temperature. The main by-reaction product is char. The char adheres to the inner wall of the reaction chamber of the acetylene cracking furnace and needs to be cleaned regularly.

[0003] At present, during the operation of the carbon cleaning mechanism of the acetylene cracking furnace, the lower end of the carbon cleaning connecting rod needs to be provided with a fixed support for point positioning and universal rotation, as well as axial movement of the carbon cleaning connecting rod; the traditional fixed support structure is to rotate the universal ball on the inner wall of the furnace body through the fixing part, and then pass the carbon cleaning connecting rod through the universal ball, and the carbon cleaning connecting rod can slide in the universal ball along the axial direction, and the carbon cleaning connecting rod can be universally rotated on the fixing part through the universal ball, but the traditional movable support structure has the following main disadvantages:

[0004] 1. Some traditional fixing parts have complex structures, easy to get stuck in motion, and the ball cannot rotate flexibly or has limited direction.

[0005] 2. The universal ball structure makes it difficult to process and assemble the required fixings, and it is difficult to control the matching clearance, resulting in uncontrollable clearance and wrapping force between the universal ball and the fixings;

[0006] 3. The friction between the universal ball and the fixed support is large, the operation is not smooth, and the adjustability is poor, which makes maintenance and care troublesome.

[0007] Therefore, it is urgent to design a supporting structure that can overcome the above disadvantages, so that the sphere can be quickly rotated and installed in the furnace body, and the coaxiality of the sphere can be adjusted conveniently. Utility Model Content

[0008] In order to facilitate the rapid installation of the support structure and improve the ability of the support structure to adjust the coaxiality of the sphere, the present application provides a support structure in which the sphere can perform universal movement.

[0009] The present application provides a support structure for a spherical body to perform universal motion, which adopts the following technical solution:

[0010] A support structure for a ball to perform universal movement, comprising a support plate arranged on the inner wall of a furnace body, two groups of sliding seats slidably arranged on the support plate and providing rotational support for opposite ends of the ball, a truncated cone-shaped through hole being opened on the sliding seat, the through holes on the two groups of sliding seats jointly pressing against the ball and adjusting the coaxiality of the ball, a pushing and locking assembly arranged on the support plate and used to push the two groups of sliding seats to approach each other and press against the ball.

[0011] By adopting the above technical solution, the support plate is fixed on the furnace body, and the sphere is placed in the through hole between the two groups of sliding seats. Then, the two groups of sliding seats are pushed closer to each other by pushing the locking assembly and the inner side walls of the through hole are pressed against the sphere and the sphere is supported for rotation. The sliding seat is pushed and the coaxiality of the sphere is adjusted by pushing the locking assembly, so as to facilitate the rapid installation of the support structure and improve the ability of the support structure to adjust the coaxiality of the sphere.

[0012] Further, the push-locking assembly comprises:

[0013] A pressure plate, wherein two groups of the pressure plates are provided and are respectively located on both sides of the support plate, and the two groups of the pressure plates are respectively pressed against the two groups of sliding seats and push the two groups of sliding seats closer to each other;

[0014] The locking bolts pass through the two groups of pressing plates and the supporting plate and lock the two groups of pressing plates on the supporting plate through locking nuts.

[0015] By adopting the above technical solution, the position of the locking bolt on the locking bolt is adjusted, thereby adjusting the distance between the two sets of pressure plates and the support plate, and then adjusting the position of the ball in the sliding seat to ensure the coaxiality of the ball in the sliding seat.

[0016] Furthermore, the pressure plate is provided with an avoidance hole for avoiding the ball and improving the pressing effect on the sliding seat. The avoidance hole is a truncated cone-shaped hole structure, and the top of the sliding seat and one end away from the ball is provided with an inclined surface that cooperates with the avoidance hole.

[0017] By adopting the above technical solution, when the pressure plate slides toward the support plate, the avoidance hole and the inclined surface cooperate with each other to push the sliding seat to slide toward another group of sliding seats; at the same time, the truncated cone-shaped avoidance groove decomposes the force of the pressure plate on the sliding seat into forces in the horizontal and vertical directions, thereby pushing the sliding seat to slide while reducing the probability of deformation and damage of the sliding seat under the force of the sphere.

[0018] Furthermore, the through hole is opened on the sliding seat and coincides with the axis of the sliding seat. The two groups of sliding seats are symmetrically arranged on the support plate. The diameter of the through hole at the opposite end of the two groups of sliding seats is larger than the diameter of the through hole at the opposite end. The two groups of sliding seats are close to each other and the two ends of the sphere are rotated to press against the side wall of the through hole.

[0019] By adopting the above technical solution, the truncated cone-shaped through hole provides rotational support for the sphere, and the force exerted by the sliding seat on the sphere is adjusted by adjusting the different positions of the sphere on the inner wall of the through hole. At the same time, the through hole of the truncated cone structure can quickly position the sphere and adjust the coaxiality of the sphere.

[0020] Furthermore, the taper of the truncated cone-shaped through hole on the sliding seat is 66 degrees.

[0021] By adopting the above technical solution, the taper of the truncated cone-shaped through hole is preferably 66 degrees, so as to facilitate the two sets of sliding seats to rotatably support the ball.

[0022] Furthermore, the taper of the avoidance hole on the pressure plate is 45 degrees.

[0023] By adopting the above technical solution, the horizontal force exerted by the pressure plate on the sliding seat is equal to the vertical force exerted by the pressure plate, which can well ensure that the pressure plate pushes the sliding seat to slide while reducing the probability of deformation damage to the sliding seat.

[0024] Furthermore, an adjustment pad for adjusting the distance between the pressing plate and the supporting plate is provided between the pressing plate and the supporting plate, and the thickness of the adjustment pad can be adjusted according to demand.

[0025] By adopting the above technical solution, the pressure plate is stably pressed against the support plate through the adjustment pad, and the distance between the pressure plate and the support plate is adjusted by switching the adjustment pads of different thicknesses, thereby adjusting the pressing plate's pressing and supporting effect on the sliding seat.

[0026] Furthermore, the sliding seat is made of PPL elastic material, and the surface of the spherical structure is subjected to HCr treatment.

[0027] By adopting the above technical solution, the PPL elastic material makes the sliding seat have a certain deformability, thereby increasing the contact area between the sliding seat and the ball; the PPL elastic material also has an extremely low friction coefficient and wear resistance. At the same time, the HCr treatment of the ball reduces the friction coefficient of the ball surface, improves the wear resistance of the ball surface, and ultimately reduces the friction and wear of the ball when it rotates on the sliding seat.

[0028] Furthermore, dust covers are installed on the opposite ends of the two groups of sliding seats to prevent dust from entering between the sliding seats and the spheres.

[0029] By adopting the above technical solution, the dust cover is used to prevent dust from entering the gap between the sliding seat and the ball, thereby ensuring that the friction coefficient between the ball and the sliding seat is low.

[0030] In summary, the present application includes at least one of the following beneficial technical effects:

[0031] By fixing the support plate on the furnace body, the sphere is placed in the through hole between the two groups of sliding seats, and then the two groups of pressure plates are respectively pressed against the two groups of sliding seats, and the locking bolts and locking nuts cooperate with each other and drive the two groups of pressure plates to approach each other, so as to push the two groups of sliding seats to approach each other and press against the sphere through the inner side walls of the through holes and support the sphere for rotation, and by adjusting the distance between the pressure plate and the support plate, the sliding seat is pushed to slide and the coaxiality of the sphere is adjusted, so as to facilitate the rapid installation of the support structure and improve the support structure's ability to adjust the coaxiality of the sphere. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a half-section structural schematic diagram of the support structure of the present application;

[0033] Figure 2 yes Figure 1 The enlarged schematic diagram of the middle A part;

[0034] Figure 3 It is a schematic diagram of a half-section structure of a sliding seat of the present application;

[0035] Figure 4 It is a schematic diagram of the half-section structure of the pressure plate of the present application.

[0036] Figure numerals: 1. support plate; 11. placement hole; 2. sphere; 21. mounting hole; 3. sliding seat; 31. through hole; 32. inclined surface; 4. push locking assembly; 41. pressure plate; 411. avoidance hole; 42. locking bolt; 43. locking nut; 5. adjustment pad; 6. dust cover. DETAILED DESCRIPTION

[0037] The following is combined with Figure 1-4 This application is described in further detail.

[0038] The embodiment of the present application discloses a support structure for a spherical body to perform universal motion.

[0039] Reference Figure 1 and Figure 2 A support structure for a ball to perform universal movement includes a support plate 1 arranged on the inner wall of a furnace body, two sets of sliding seats 3 slidingly arranged on the support plate 1 and supporting the opposite ends of a ball 2 for rotation, a truncated cone-shaped through hole 31 is opened on the sliding seat 3, the through holes 31 on the two sets of sliding seats 3 are used to press the ball 2 together and adjust the coaxiality of the ball 2, and a pushing and locking component 4 is arranged on the support plate 1 and used to push the two sets of sliding seats 3 to approach each other and press against the ball 2.

[0040] Reference Figure 1 and Figure 2The two ends of the support plate 1 cooperate with each other and are locked on the furnace body through fixing bolts and fixing nuts, and the support plate 1 is located inside the furnace body; a placement hole 11 for placing the sliding seat 3 is opened in the middle of the support plate 1, and the two groups of sliding seats 3 are respectively slidably installed on the two ends of the placement hole 11, and the two groups of sliding seats 3 slide in the placement hole 11 along the axial direction of the placement hole 11 in the direction of approaching or moving away from each other.

[0041] Reference Figure 2 A cylindrical mounting hole 21 is provided on the sphere 2, the axis of the mounting hole 21 passes through the center of the sphere 2, and then the carbon cleaning connecting rod is slidably installed in the mounting hole 21; the surface of the sphere 2 is subjected to HCr treatment to reduce the friction coefficient of the surface of the sphere 2, and at the same time, the surface of the sphere 2 has good wear resistance and corrosion resistance; the HCr treatment in this embodiment is specifically hard chrome treatment.

[0042] Reference Figure 2 and Figure 3 The sliding seat 3 is a circular ring structure, and a truncated cone-shaped through hole 31 is opened in the middle of the sliding seat 3, wherein the axis of the truncated cone-shaped through hole 31 coincides with the axis of the sliding seat 3, and the two groups of sliding seats 3 are symmetrically installed on the support plate 1, and the diameter of the through hole 31 at the opposite end of the two groups of sliding seats 3 is larger than the diameter of the through hole 31 at the opposite end; when installing, the sphere 2 is installed in the placement hole 11, wherein the axis of the installation hole 21 coincides with the axis of the placement hole 11, and then the two groups of sliding seats 3 are moved so that the two groups of sliding seats 3 are close to each other, and the inner side walls of the truncated cone-shaped through holes 31 of the sliding seats 3 are pressed against the surface of the sphere 2, and finally the two groups of sliding seats 3 support the sphere 2 for rotation, which is convenient for the sphere 2 to rotate universally on the two groups of sliding seats 3; the taper of the truncated cone-shaped through holes 31 of this embodiment is preferably 66 degrees, so as to facilitate the two groups of sliding seats 3 to support the sphere 2 for rotation.

[0043] Reference Figure 2 and Figure 3 In order to improve the sliding effect between the sliding seat 3 and the ball 2, the sliding seat 3 is made of PPL elastic material, so that the sliding seat 3 has a certain deformability, thereby increasing the contact area between the sliding seat 3 and the ball 2. At the same time, the PPL elastic material also has an extremely low friction coefficient, good wear resistance and excellent chemical stability, so as to facilitate the rotation of the ball 2 between the two sets of sliding seats 3.

[0044] Reference Figure 2 and Figure 4The pushing and locking assembly 4 is arranged on the support plate 1, and the pushing and locking assembly 4 is used to push the two groups of sliding seats 3 close to each other and press them against the surface of the sphere 2, so as to improve the rotational supporting effect of the two groups of sliding seats 3 on the sphere 2; the pushing and locking assembly 4 includes a pressure plate 41 and a locking bolt 42, and the pressure plate 41 is provided with two groups, and the two groups of pressure plates 41 are respectively located on the opposite sides of the support plate 1, and the two groups of pressure plates 41 are respectively pressed against the two groups of sliding seats 3 and push the two groups of sliding seats 3 close to each other, so that the sphere 2 is pressed against the inner wall of the through hole 31; the locking bolt 42 passes through the pressure plate 41, the support plate 1, and the pressure plate 41 in turn and is threadedly locked by the locking nut 43, and the locking nut 43 is rotated, and then the locking bolt 42 and the locking nut 43 respectively press and fix the opposite end faces of the two groups of pressure plates 41, so as to lock the two groups of pressure plates 41 on the opposite sides of the support plate 1.

[0045] Reference Figure 2 and Figure 4 In order to facilitate the universal rotation of the ball 2 and the carbon cleaning connecting rod on the two sets of sliding seats 3, a avoiding hole 411 is opened on the pressing plate 41 to avoid the ball 2 and improve the tightness of the sliding seat 3, wherein the avoiding hole 411 is a truncated cone hole structure, and an inclined surface 32 that cooperates with the avoiding hole 411 is opened on the top of the sliding seat 3 and away from the ball 2. When the pressing plate 41 moves toward the direction close to the support plate 1, the truncated cone-shaped avoiding hole 411 and the inclined surface 32 of the sliding seat 3 are tightly matched with each other, so as to push the sliding seat 3 to move. While the sliding seat 3 slides toward another group of sliding seats 3, the probability of the sliding seat 3 being deformed and damaged under the force of the sphere 2 is reduced; the taper of the truncated cone-shaped avoidance hole 411 of the present embodiment is preferably 45 degrees, and the force of the locking bolt 42 on the pressure plate 41 is decomposed into equal forces in the horizontal and vertical directions and acts on the sliding seat 3, wherein the force in the vertical direction facilitates the sliding seat 3 to slide, and the force in the horizontal direction reduces the probability of the sliding seat 3 being deformed and damaged under the force of the sphere 2.

[0046] Reference Figure 2 and Figure 4 When the pressure plate 41 moves toward the support plate 1, it pushes the two groups of sliding seats 3 closer together, thereby increasing the rotation support effect on the sphere 2. An adjustment pad 5 for adjusting the distance between the pressure plate 41 and the support plate 1 is provided between the pressure plate 41 and the support plate 1, wherein the thickness of the adjustment pad 5 can be processed and adjusted according to needs, so that the pressure plate 41 can be stably pressed against the support plate 1 through the adjustment pad 5, and at the same time, the pressing and supporting effect of the pressure plate 41 on the sliding seat 3 can be adjusted by switching the adjustment pad 5 of different thicknesses.

[0047] Reference Figure 2When the pressure plate 41 is installed, dust covers 6 are installed on the two opposite ends of the two sets of sliding seats 3. The dust covers 6 are fixedly installed on the sliding seats 3 and are in rotational contact with the ball 2. The dust covers 6 are used to prevent dust from entering the gap between the sliding seat 3 and the ball 2, thereby ensuring that the friction coefficient between the ball 2 and the sliding seat 3 is low.

[0048] The working principle of the embodiment of the present application is as follows:

[0049] By fixing the support plate 1 on the furnace body, the sphere 2 is placed in the through hole 31 between the two groups of sliding seats 3, and then the two groups of pressure plates 41 are respectively pressed against the two groups of sliding seats 3, and the locking bolts 42 and the locking nuts 43 cooperate with each other and drive the two groups of pressure plates 41 to approach each other, so as to push the two groups of sliding seats 3 to approach each other and slide against the sphere 2 through the inner wall of the through hole 31 and support the sphere 2 for rotation, and by adjusting the distance between the pressure plate 41 and the support plate 1, the sliding seat 3 is pushed to slide and the coaxiality of the sphere 2 is adjusted, so as to facilitate the rapid installation of the support structure and improve the support structure's ability to adjust the coaxiality of the sphere 2.

[0050] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A support structure for a spherical body to perform universal motion, characterized in that: It comprises a support plate (1) arranged on the inner wall of the furnace body, two groups of sliding seats (3) slidably arranged on the support plate (1) and rotatably supporting the opposite ends of the sphere (2), a truncated cone-shaped through hole (31) being opened on the sliding seat (3), the through holes (31) on the two groups of sliding seats (3) jointly pressing against the sphere (2) and adjusting the coaxiality of the sphere (2), and a pushing and locking assembly (4) arranged on the support plate (1) and used to push the two groups of sliding seats (3) to approach each other and press against the sphere (2).

2. A support structure for a ball capable of universal movement according to claim 1, characterized in that: The push-locking assembly (4) comprises: A pressure plate (41), wherein two groups of the pressure plates (41) are provided and are respectively located on two sides of the support plate (1), and the two groups of the pressure plates (41) are respectively pressed against the two groups of sliding seats (3) and push the two groups of sliding seats (3) closer to each other; A locking bolt (42), wherein the locking bolt (42) passes through the two sets of pressing plates (41) and the support plate (1) and locks the two sets of pressing plates (41) onto the support plate (1) via a locking nut (43).

3. A support structure for a ball capable of universal movement according to claim 2, characterized in that: The pressure plate (41) is provided with a position-avoiding hole (411) for avoiding the ball (2) and improving the pressing effect on the sliding seat (3); the position-avoiding hole (411) is a truncated cone-shaped hole structure; the top of the sliding seat (3) and one end away from the ball (2) is provided with an inclined surface (32) that cooperates with the position-avoiding hole (411).

4. The support structure for a ball capable of universal movement according to claim 1, characterized in that: The through hole (31) is formed on the sliding seat (3) and coincides with the axis of the sliding seat (3). The two groups of sliding seats (3) are symmetrically arranged on the support plate (1). The diameter of the through hole (31) at the opposite end of the two groups of sliding seats (3) is larger than the diameter of the through hole (31) at the opposite end. The two groups of sliding seats (3) are close to each other and rotate the two ends of the sphere (2) to press against the side wall of the through hole (31).

5. The support structure for a ball capable of universal movement according to claim 4, characterized in that: The taper of the truncated cone-shaped through hole (31) on the sliding seat (3) is 66 degrees.

6. The support structure for a ball capable of universal movement according to claim 3, characterized in that: The taper of the avoidance hole (411) on the pressing plate (41) is 45 degrees.

7. The support structure for a ball capable of universal movement according to claim 3, characterized in that: An adjustment pad (5) for adjusting the distance between the pressing plate (41) and the supporting plate (1) is provided between the pressing plate (41) and the supporting plate (1), and the thickness of the adjustment pad (5) can be adjusted according to demand.

8. The support structure for a spherical body capable of universal movement according to claim 1, characterized in that: The sliding seat (3) is made of PPL elastic material, and the surface of the sphere (2) is subjected to HCr treatment.

9. The support structure for a ball capable of universal movement according to claim 1, characterized in that: A dust cover (6) is installed on the opposite ends of the two groups of sliding seats (3) to prevent dust from entering between the sliding seat (3) and the ball (2).