Sectional material structure with embedded steel wire

By embedded steel wire in the profile structure and using a plastic outer cladding layer, the problems of high metal material cost and insufficient plastic strength are solved, and a high-strength and low-cost profile structure is achieved.

CN222783330UActive Publication Date: 2025-04-22刘星亮
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Patent Information

Application Number
CN202421832380.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-04-22
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

In the case of high strength requirements, existing profiles have high cost of metal materials and insufficient strength of the plastic structure, which makes them prone to bending and fracture.

Method used

The profile structure is adopted with embedded steel wire, the outer cladding is made of plastic, and the cross-section includes multiple right angles and inner convex parts. The steel wire is embedded in the right angle position and is arranged in the middle of the side and bottom to form a round and bulging convex surface.

Benefits of technology

Effectively reduce the cost of metal materials, while improving structural strength, reducing deformation, enhancing support capabilities, and reducing surface wear.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a profile structure with embedded steel wires, and belongs to the technical field of profile manufacturing. The utility model aims to solve the technical problems that the cost is reduced and the structural strength is maintained by adopting plastic on a profile. According to the technical scheme, the profile is characterized by comprising a profile single body, the profile single body comprises a plastic outer wrapping layer and a steel wire, the cross section of the outer wrapping layer comprises a bottom, two side portions, two top portions and two inner protruding portions, the bottom and the side portions form a right angle, the side portions and the top portions form a right angle, and the top portions and the inner protruding portions form a right angle. A steel wire is embedded in the position of each right angle, at least one steel wire is also arranged in the middle of the side part and the bottom part, and the steel wire forms a convex surface of the drum at the position of the outer wrapping layer, so that the steel wire has the effects of durability, capability of effectively saving the metal material cost and keeping the reliable structural strength of the structure and multiple assembly modes.
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Description

Technical Field

[0001] The present application relates to the technical field of profile manufacturing, and in particular to a profile structure with embedded steel wires. Background Art

[0002] At present, some profiles are used in photovoltaic brackets and other supporting structures. For example, the appearance patent with the publication (announcement) number CN301903179S discloses a C-shaped steel structure.

[0003] Different materials are selected according to the requirements of structural strength, generally aluminum alloy and stainless steel are the most common. However, the cost of metal materials is also relatively high.

[0004] In order to solve the above problems, for different strength requirements, high-quality metal materials are avoided and plastic materials are used instead. However, the plastic structure is not strong enough and is prone to bending and breaking.

[0005] It can be seen that the problem that needs to be solved is: how to effectively reduce the cost of metal materials and how to combine plastic and metal to achieve a durable profile structure. Utility Model Content

[0006] In view of the above-mentioned shortcomings (problems) of the prior art, in order to reduce the metal material consumption and achieve long-term use, the present application provides a profile structure with embedded steel wires.

[0007] To achieve the above-mentioned purpose and other related purposes, the present application adopts the following technical solution: a profile structure with embedded steel wire, comprising a profile monomer, wherein the profile monomer comprises an outer covering layer of plastic material and a steel wire, wherein the cross-section of the outer covering layer comprises a bottom, two side portions, two top portions and two inner convex portions, wherein the bottom and the side portions form a right angle, the side portions and the top portions form a right angle, and the top portions and the inner convex portions form a right angle, wherein a steel wire is embedded at each right angle, and wherein at least one steel wire is also arranged in the middle of the side portions and the bottom portion, wherein the steel wire forms a round convex surface at the position where the outer covering layer is located.

[0008] Optionally, an opening is formed between the two inner protrusions, the spacing between the openings is greater than the width of the top, and the spacing between the openings is less than twice the width of the top.

[0009] Optionally, an opening is formed between the two inner protrusions, and a spacing between the openings is greater than a thickness of the side portion, and a spacing between the openings is less than twice the thickness of the side portion.

[0010] Optionally, the profile monomer has an inner cavity, and the width of the inner cavity is sufficient to accommodate the width of the two tops.

[0011] Optionally, it includes multiple profile monomers, which are divided into upper monomers and lower monomers, which are arranged in parallel, and the inner cavity of the upper monomer accommodates and clamps the adjacent sides of two lower monomers, and the inner cavity of the lower monomer accommodates and clamps the adjacent sides of two upper monomers.

[0012] Optionally, a cavity is formed between two buckled profile monomers, and a limiting strip is arranged in the cavity, and the upper and lower edges of the limiting strip abut against the inner wall of the cavity.

[0013] Optionally, the cross section of the limiting strip is vertical and contacts the upper and lower inner walls of the chamber.

[0014] Optionally, the limiting strip is inclined and contacts the diagonal inner wall of the empty chamber.

[0015] In summary, the present application includes at least one of the following beneficial technical effects:

[0016] 1. The outer layer is made of plastic material, which reduces the metal material. Combined with the embedded steel wire, it can effectively improve the structural strength. It has multiple right angles, which further improves the structural strength and reduces deformation. The round convex surface formed at the embedded position of the steel wire can make the outer layer of the steel wire here have a suitable thickness, and the thickness of the coating will not be reduced due to the embedding of the steel wire. In addition, the structural strength here is also improved. In addition, the convex surface can play a supporting role and reduce surface wear;

[0017] 2. If the spacing of the openings is too large, it is easy to deform due to stress, and if it is too small, it is difficult to assemble. Therefore, adjusting the appropriate spacing can be suitable for the assembly of multiple profile monomers;

[0018] 3. The structure of the inner cavity allows multiple profile monomers to be arranged and combined, thereby strengthening the overall structure, facilitating transportation, and saving transportation space. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of an embodiment of the present application;

[0020] Figure 2 is a cross-sectional schematic diagram of an embodiment of the present application;

[0021] Figure 3 It is an assembly diagram of the second embodiment of the present application;

[0022] Figure 4 is an assembly diagram of Embodiment 3;

[0023] Figure 5 It is an assembly diagram of the fourth embodiment.

[0024] Description of main reference numerals:

[0025] 1. Profile monomer; 11. Outer layer; 12. Steel wire; 13. Bottom; 14. Side; 15. Top; 16. Inner convex part; 17. Right angle; 18. Convex surface; 19. Opening; 2. Inner cavity; 3. Upper monomer; 4. Lower monomer; 5. Empty chamber; 6. Limit strip. DETAILED DESCRIPTION

[0026] The following describes the embodiments of the present application through specific examples, and those skilled in the art can easily understand other advantages and effects of the present application from the contents disclosed in this specification. The present application can also be implemented or applied through other different specific embodiments, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present application. It should be noted that the following embodiments and features in the embodiments can be combined with each other without conflict.

[0027] It should be noted that the illustrations provided in the following embodiments are only schematic illustrations of the basic concept of the present application. The illustrations only show the components related to the present application rather than being drawn according to the number, shape and size of the components in actual implementation. In actual implementation, the type, quantity and proportion of each component can be changed at will, and the component layout type may also be more complicated.

[0028] The specific implementation methods of the present application will be further described below in conjunction with the accompanying drawings.

[0029] Embodiment 1:

[0030] The present application embodiment discloses a profile structure with an embedded steel wire 12, referring to Figure 1 and Figure 2 As shown, the profile monomer 1 includes an outer layer 11 of a plastic material and a steel wire 12. The plastic material is, for example, PVC, engineering plastics, etc. The plastic material has strong plasticity and can be formed by an extruder.

[0031] The cross section of the outer cladding 11 includes a bottom 13, two side portions 14, two top portions 15 and two inner convex portions 16. The bottom 13 and the side portions 14 form a right angle 17, the side portions 14 and the top portion 15 form a right angle 17, and the top portion 15 and the inner convex portion 16 form a right angle 17. A steel wire 12 is embedded at each right angle 17. At least one steel wire 12 is also arranged between the side portions 14 and the bottom 13. The steel wire 12 forms a round convex surface 18 at the location of the outer cladding 11. This profile structure is light in texture and reliable in strength.

[0032] exist Figure 2As can be seen, an opening 19 is formed between the two inner protrusions 16, and the spacing L1 of the openings 19 is greater than the width of the top 15L2, and the spacing L1 of the openings 19 is less than 2 times the width of the top 15L2. In this way, when two profile monomers 1 are combined, the top 15 can be directly put in through the opening 19.

[0033] Another solution is that an opening 19 is formed between the two inner protrusions 16 , and the spacing between the openings 19 is greater than the thickness L3 of the side portion 14 , and the spacing between the openings 19 is less than twice the thickness L3 of the side portion 14 .

[0034] Optionally, the profile body 1 has an inner cavity 2 , and a width L4 of the inner cavity 2 is accommodated by a width L2 of the two top portions 15 .

[0035] The outer layer 11 is made of plastic material, which reduces the metal material. Combined with the embedded steel wire 12, it can effectively improve the structural strength. It has multiple right angles 17, which further improves the structural strength and reduces deformation. The round convex surface 18 formed at the embedded position of the steel wire 12 can make the outer layer 11 of the steel wire 12 here have a suitable thickness, and the thickness of the coating will not be reduced due to the embedding of the steel wire 12. In addition, the structural strength here is also improved. In addition, the convex surface 18 can play a supporting role and reduce surface wear. If the spacing of the openings 19 is too large, it is easy to deform due to stress, and it is difficult to assemble if it is too small. Therefore, adjusting the appropriate spacing can be suitable for the assembly of multiple profile monomers 1;

[0036] Embodiment 2:

[0037] A profile structure with embedded steel wire 12, such as Figure 3 As shown, based on the structural basis of the above-mentioned embodiment 1, multiple profile monomers 1 are included, and the multiple profile monomers 1 are divided into upper monomers 3 and lower monomers 4. The upper monomers 3 and the lower monomers 4 are arranged in parallel, respectively, and the inner cavity 2 of the upper monomer 3 accommodates the adjacent side portions 14 of the two lower monomers 4, and the inner cavity 2 of the lower monomer 4 accommodates the adjacent side portions 14 of the two upper monomers 3.

[0038] The structure of the inner cavity 2 allows a plurality of profile monomers 1 to be arranged and combined, thereby strengthening the overall structure, facilitating transportation, and saving transportation space.

[0039] Embodiment three:

[0040] Based on the second embodiment, Figure 4 As shown, a cavity 5 is formed between two buckled profile monomers 1, and a limit strip 6 is arranged in the cavity 5, and the upper and lower edges of the limit strip 6 abut against the inner wall of the cavity 5. The cross section of the limit strip 6 is vertical and abuts against the upper and lower inner walls of the cavity 5.

[0041] After the limiting strip 6 is plugged in, the movement between the upper and lower profile monomers 1 can be limited, making the overall assembly more firm and tight.

[0042] Embodiment 4:

[0043] The difference from the third embodiment is that the limit strip 6 is inclined and contacts the diagonal inner wall of the chamber 5. Figure 5 shown.

[0044] The limiting strip 6 utilizes the right angle 17 to effectively strengthen the assembly structure and improve the firmness of the overall structure.

[0045] The above embodiments are only illustrative of the principles and effects of the present application, and are not intended to limit the present application. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A profile structure with embedded steel wire, comprising a profile monomer (1), characterized in that: The profile monomer (1) comprises an outer layer (11) of plastic material and a steel wire (12); the cross section of the outer layer (11) comprises a bottom (13), two side portions (14), two top portions (15) and two inner convex portions (16); the bottom (13) and the side portion (14) form a right angle (17); the side portion (14) and the top portion (15) form a right angle (17); the top portion (15) and the inner convex portion (16) form a right angle (17); a steel wire (12) is embedded at the position of each right angle (17); at least one steel wire (12) is also arranged between the side portion (14) and the bottom portion (13); the steel wire (12) forms a round convex surface (18) at the position where the outer layer (11) is located.

2. A profile structure with embedded steel wire according to claim 1, characterized in that: An opening (19) is formed between the two inner convex parts (16), and the spacing between the openings (19) is greater than the width of the top (15), and the spacing between the openings (19) is less than twice the width of the top (15).

3. A profile structure with embedded steel wire according to claim 1, characterized in that: An opening (19) is formed between the two inner convex parts (16), and the spacing between the openings (19) is greater than the thickness of the side part (14), and the spacing between the openings (19) is less than twice the thickness of the side part (14).

4. A profile structure with embedded steel wire according to claim 3, characterized in that: The profile monomer (1) has an inner cavity (2), and the width of the inner cavity (2) is sufficient to accommodate the width of two top portions (15).

5. A profile structure with embedded steel wire according to claim 4, characterized in that: The invention comprises a plurality of profile monomers (1), wherein the plurality of profile monomers (1) are divided into upper monomers (3) and lower monomers (4), wherein the upper monomers (3) and the lower monomers (4) are arranged in parallel, respectively; the inner cavity (2) of the upper monomer (3) accommodates and clamps the adjacent side portions (14) of two lower monomers (4); and the inner cavity (2) of the lower monomer (4) accommodates and clamps the adjacent side portions (14) of two upper monomers (3).

6. A profile structure with embedded steel wire according to claim 5, characterized in that: A hollow chamber (5) is formed between two buckled profile monomers (1), and a limiting strip (6) is arranged in the hollow chamber (5), and the upper and lower edges of the limiting strip (6) abut against the inner wall of the hollow chamber (5).

7. A profile structure with embedded steel wire according to claim 6, characterized in that: The cross section of the limiting strip (6) is vertical and contacts the upper and lower inner walls of the empty chamber (5).

8. The profile structure with embedded steel wire according to claim 6, characterized in that: The limiting strip (6) is inclined and contacts the diagonal inner wall of the empty chamber (5).

Citation Information

Patent Citations

  • C-shaped steel

    CN301903179S