Battery module size detection tool

By designing a battery module detection tool that includes horizontal and vertical moving mechanisms, the problem of the failure of the battery module width in the prior art is solved, and comprehensive inspection of the battery module size is achieved, and detection efficiency and stability are improved.

CN222784036UActive Publication Date: 2025-04-22YICHANG CHUNENG NEW ENERGY INNOVATION TECH CO LTD
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Patent Information

Application Number
CN202421792587.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-28
Publication Date
2025-04-22
Estimated Expiration
2034-07-28

AI Technical Summary

Technical Problem

The existing battery module hole distance detection tool cannot detect the battery module width, resulting in a decrease in detection efficiency.

Method used

A battery module size detection tool is designed, including a base, a lateral movement mechanism, an end hole positioning mechanism and a longitudinal positioning mechanism. The hole distance is detected by the lateral movement mechanism and the end hole positioning mechanism, and the module width is detected by the longitudinal positioning mechanism, and the comprehensive inspection of battery modules of different sizes is achieved.

Benefits of technology

The detection tool can simultaneously meet the detection of the position of the battery module mounting hole and the width of the module, improve the detection efficiency, and ensure the stability of the positioning through the design of the positioning section.

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Abstract

The utility model provides a battery module dimension detection tool, which comprises a base, a transverse moving mechanism, an end hole positioning mechanism and a longitudinal positioning mechanism, and is characterized in that the base is used for bearing a battery module; the at least two transverse moving mechanisms are oppositely arranged on the base, and the transverse moving mechanisms can linearly move in the length direction of the battery module; the at least two end hole positioning mechanisms are arranged on the transverse moving mechanisms respectively, each end hole positioning mechanism is provided with at least two positioning parts with adjustable intervals, and the positions of the mounting holes of the battery module are detected by adjusting the positions of the positioning parts; the at least two longitudinal positioning mechanisms are oppositely arranged on the base, the longitudinal positioning mechanisms can linearly move in the width direction of the battery module, the width size of the battery module is detected by adjusting the positions of the longitudinal positioning mechanisms, and the tool can be suitable for hole pitch detection and width detection of battery modules of different sizes. Therefore, the detection efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery modules, in particular to a battery module size detection tool. Background Art

[0002] The rapid development of new energy vehicles has driven the rapid growth of the power battery market. As a key component of power batteries, the dimensional accuracy of battery modules directly affects the energy density, safety performance and overall assembly quality of the battery pack. Therefore, high-precision and high-efficiency dimensional inspection of battery modules has become an important part of the new energy vehicle manufacturing process.

[0003] A Chinese patent with publication number CN212620664U discloses a battery module hole spacing detection tool, which reveals that by moving the first movable base and the second movable base, the distance between them and the first fixed base is changed, and the follower base moves accordingly, and the positions of the inspection columns provided on the first movable base, the second movable base and the follower base are also changed accordingly, so that the hole spacing of the mounting holes of the battery modules to be tested of different sizes can be adapted. However, the detection tool cannot detect the width of the battery module, thereby reducing the detection efficiency. Utility Model Content

[0004] In view of this, the utility model proposes a battery module size detection tool, which can be applicable to hole spacing detection and width detection of battery modules of different sizes, thereby improving the detection efficiency.

[0005] The technical solution of the utility model is implemented as follows: The utility model provides a battery module size detection tool, including:

[0006] A base, used to carry the battery module;

[0007] At least two transverse moving mechanisms are arranged on the base in a relative manner, and the transverse moving mechanisms can move linearly along the length direction of the battery module;

[0008] At least two end hole positioning mechanisms are respectively arranged on each lateral moving mechanism, and each end hole positioning mechanism is provided with at least two positioning parts with adjustable intervals, and the position of the positioning parts is adjusted to detect the position of the mounting hole of the battery module;

[0009] At least two longitudinal positioning mechanisms are arranged on the base in a relative manner, and the longitudinal positioning mechanisms can move linearly along the width direction of the battery module. The positions of the longitudinal positioning mechanisms are adjusted to detect the width dimension of the battery module.

[0010] On the basis of the above technical solution, preferably, the lateral movement mechanism includes at least two first sliding components and a moving part, wherein:

[0011] At least two first sliding components are arranged on the base, and can move linearly along the length direction of the base and have self-locking function;

[0012] At least two moving parts are arranged on a side of each first sliding assembly away from the base, and the setting direction of the moving part is perpendicular to the moving direction of the first sliding assembly. At least two moving parts are symmetrically arranged on a vertical plane at the midpoint of the width of the base.

[0013] On the basis of the above technical solution, preferably, the number of the sliding components is four, the four sliding components are arranged at each corner of the base, and the four moving components are distributed in a central symmetrical manner about the center point of the base.

[0014] On the basis of the above technical solution, preferably, the longitudinal positioning mechanism includes at least two second sliding assemblies and side stoppers, wherein:

[0015] At least two second sliding components are arranged on the base, and can move linearly along the width direction of the base and have self-locking function;

[0016] At least two side stoppers are arranged on one side of each second sliding assembly away from the base, and at least two side stoppers are symmetrically arranged on a vertical plane at the midpoint of the length of the base.

[0017] On the basis of the above technical solution, preferably, the first sliding assembly and the second sliding assembly each include a sliding opening, a sliding portion, a limiting portion and a locking member, wherein:

[0018] The sliding opening is provided on the base;

[0019] The sliding part is slidably connected in the sliding opening;

[0020] The limiting parts are respectively fixed to the corresponding sliding parts by threads through various fasteners, and the limiting parts are in contact with the surface of the base, so as to lock the sliding parts to the current position;

[0021] The moving part and the side stopper respectively fix a side of the corresponding sliding part away from the base.

[0022] On the basis of the above technical solution, preferably, the outer contour of the sliding part matches the inner contour of the sliding opening, and the side of the sliding part away from the moving part is flush with the surface of the base.

[0023] On the basis of the above technical solution, preferably, each of the end hole positioning mechanisms further includes at least two second fasteners and gaskets, wherein:

[0024] A second window is provided on one side of each moving part away from the base;

[0025] At least two second fasteners are slidably connected in the second window, and one end thereof penetrates through and extends out of the second window;

[0026] At least two gaskets are respectively sleeved on the outside of each second fastener, and the gaskets are in contact with the surface of the moving part;

[0027] At least two positioning parts are respectively connected with the second fasteners by threads, and the positioning parts are in contact with a side surface of the moving part away from the base.

[0028] On the basis of the above technical solution, preferably, the positioning portion includes a connecting end and a positioning segment, wherein:

[0029] The connecting end is threadedly connected to the second fastener, and the connecting end abuts against an adjacent surface of the moving part;

[0030] The positioning segment is fixed to an end of the connection end away from the base, and the outer contour of the positioning segment matches the inner contour of the end hole of the battery module.

[0031] On the basis of the above technical solution, preferably, the side stopper includes a planar section and a vertical section, wherein the planar section is fixed to the sliding portion by bolts; the vertical section fixes the planar section to a side away from the sliding portion and is perpendicular to the planar section, and the vertical section abuts against the surface of the battery model.

[0032] On the basis of the above technical solution, preferably, the shape of the sliding opening is a convex shape, and the sides of the two opposite sliding openings away from the base are connected to the outside.

[0033] The battery module size detection tooling of the utility model has the following beneficial effects compared with the prior art:

[0034] (1) By controlling the lateral movement mechanism and the positioning part on the end hole positioning mechanism to move to the set detection position in advance, the position of the mounting hole of the end plate is detected by the position of the positioning part, and the position of the longitudinal positioning mechanism is adjusted in advance, so that the width of the battery module can be detected. The detection tool can simultaneously meet the detection of the battery module mounting hole position and the module width, thereby improving the detection efficiency;

[0035] (2) The positioning section is provided so that when positioning the mounting hole of the battery module, it can be matched and inserted into the mounting hole of the end plate, thereby preventing positioning deviation and shaking, and ensuring positioning stability;

[0036] (3) By setting the sliding opening as an open sliding opening, the first sliding component and the second sliding component can be quickly disassembled and assembled, thereby improving the installation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0038] Figure 1 A three-dimensional diagram of the battery module size detection tooling of the utility model in a natural state, in which the tooling is connected to a battery model;

[0039] Figure 2 A three-dimensional diagram of the connection between the battery module size detection tooling and the battery model in the working state of the utility model;

[0040] Figure 3 This is a three-dimensional diagram of the connection of the end hole positioning mechanism of the battery module size detection tooling of the utility model;

[0041] Figure 4 It is an exploded stereoscopic diagram of the end hole positioning mechanism of the battery module size detection tooling of the utility model;

[0042] Figure 5 It is a side view of the lateral movement mechanism and the base connection structure of the battery module size detection tooling of the utility model;

[0043] Figure 6 It is a three-dimensional diagram of the longitudinal positioning mechanism of the battery module size detection tooling of the present utility model. DETAILED DESCRIPTION

[0044] The following will be combined with the implementation of the utility model to clearly and completely describe the technical solutions in the implementation of the utility model. Obviously, the described implementation is only a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0045] like Figure 1-6 As shown, the utility model provides a battery module size detection tool, including a base 1, at least two lateral movement mechanisms 2, at least two end hole positioning mechanisms 3 and at least two longitudinal positioning mechanisms 4.

[0046] Among them, the base 1 is used to carry the battery module; at least two lateral moving mechanisms 2 are relatively arranged on the base 1, and the lateral moving mechanisms 2 can move linearly along the length direction of the battery module; at least two end hole positioning mechanisms 3 are respectively arranged on each lateral moving mechanism 2, and each end hole positioning mechanism 3 is provided with at least two positioning parts 31 with adjustable intervals, and the position of the positioning part 31 is adjusted to detect the installation hole position of the battery module; at least two longitudinal positioning mechanisms 4 are relatively arranged on the base 1, and the longitudinal positioning mechanism 4 can move linearly along the width direction of the battery module, and the position of the longitudinal positioning mechanism 4 is adjusted to detect the width dimension of the battery module.

[0047] It should be noted that the battery module is placed on the base 1, and the positioning part 31 on the lateral moving mechanism 2 and the end hole positioning mechanism 3 is controlled to be moved to the set detection position in advance. The mounting hole position of the end plate is detected by the position of the positioning part 31, and the position of the longitudinal positioning mechanism 4 is pre-adjusted to further detect the width of the battery module. The detection tooling can simultaneously meet the detection of the mounting hole position of the battery module and the module width, thereby improving the detection efficiency.

[0048] As a preferred embodiment, the transverse moving mechanism 2 in this embodiment includes at least two first sliding components 21 and a moving part 22, wherein at least two first sliding components 21 are arranged on the base 1, and can move linearly along the length direction of the base 1, and have self-locking function; at least two moving parts 22 are arranged on the side of each first sliding component 21 away from the base 1, and the setting direction of the moving part 22 is perpendicular to the moving direction of the first sliding component 21, and at least two moving parts 22 are symmetrically arranged on the vertical plane of the midpoint of the width of the base 1.

[0049] It should be noted that the lateral moving mechanism 2 can move the moving part 22 along the length direction of the battery module, and can be adjusted according to the distance of the hole spacing on both sides of the length direction of the battery module, so that it can be suitable for end distance detection of battery modules of different sizes.

[0050] In this embodiment, there are four sliding components 21 . The four sliding components 21 are disposed at each corner of the base 1 , and the four sliding components 21 are distributed symmetrically about the center point of the base 1 .

[0051] It can be understood that each moving part 22 is disposed between two sliding components 21 on the same side, and the symmetrically disposed sliding components 21 connected by the moving part 22 can make the moving part 22 more stable during the movement process.

[0052] As a preferred embodiment, the longitudinal positioning mechanism 4 in this embodiment includes at least two second sliding components 41 and side blocks 42, wherein at least two second sliding components 41 are arranged on the base 1, and can move linearly along the width direction of the base 1, and have self-locking function; at least two side blocks 42 are arranged on one side of each second sliding component 41 away from the base 1, and at least two side blocks 42 are symmetrically arranged on the vertical plane of the midpoint of the length of the base 1.

[0053] It should be noted that there are two second sliding components 41, and the two second sliding components 41 are symmetrically arranged, so that the side block 42 can move linearly along the width direction of the battery module, and then the positions of the two side blocks 42 are pre-positioned at the specified position before detection, so that it can be suitable for width detection of battery modules of different sizes.

[0054] As a preferred embodiment, the first sliding component 21 and the second sliding component 41 in this embodiment both include a sliding opening 100, a sliding portion 210, a limiting portion 220 and a locking member 230, wherein the sliding opening 100 is opened on the base 1; the sliding portion 210 is slidably connected in the sliding opening 100; the limiting portion 220 is threadedly fixed to the corresponding sliding portion 210 through each fastener 23, and the limiting portion 220 abuts against the surface of the base 1, so as to lock the sliding portion 210 to the current position; the moving portion 22 and the side stopper 42 respectively fix the corresponding sliding portion 210 away from the side of the base 1.

[0055] It should be noted that when the position of the sliding assembly needs to be adjusted, the locking piece 230 is first loosened to release the abutment relationship between the limiting portion 220 and the base 1, and then the sliding portion 210 is pushed to slide to the desired position in the sliding mouth 100. When the sliding portion 210 reaches the desired position, the locking piece 230 is tightened to firmly fix the limiting portion 220 and the sliding portion 210 together, and the limiting portion 220 is tightly abutted against the base 1, and the sliding portion 210 is locked in the current position and cannot move anymore.

[0056] The outer contour of the sliding part 210 in this embodiment matches the inner contour of the sliding opening 100, and the side of the sliding part 210 away from the moving part 22 is flush with the surface of the base 1, ensuring that the sliding part 210 can move stably in the sliding opening 200, thereby increasing the structural stability.

[0057] As a preferred embodiment, each end hole positioning mechanism 3 in the present embodiment also includes at least two second fasteners 32 and gaskets 33, wherein a second window 200 is provided on the side of each movable part 22 away from the base 1; at least two second fasteners 32 are slidably connected in the second window 200, and one end passes through and extends out from the second window 200; at least two gaskets 33 are respectively sleeved on the outside of each second fastener 32, and the gasket 33 abuts against the surface of the movable part 22; at least two positioning parts 31 are respectively threadedly connected to each second fastener 32, and the positioning part 31 abuts against the surface of the side of the movable part 22 away from the base 1.

[0058] It should be noted that before positioning, the initial position of the positioning portion 31 is first adjusted by sliding the second fastener 32 in the second window 200. When the positioning portion 31 is adjusted to a suitable position, the second fastener 32 is rotated to threadably connect and tighten with the positioning portion 31. During the tightening process, the gasket 33 will disperse the tightening force and provide a buffer. As the second fastener 32 is further tightened, the positioning portion 31 will be firmly fixed on the movable portion 22, and the spacing between the mounting holes on both sides of each end plate can be adjusted, thereby achieving end distance detection suitable for battery modules of different sizes.

[0059] The positioning portion 31 in this embodiment includes a connecting end 310 and a positioning segment 311, wherein the connecting end 310 is threadedly connected to the second fastener 32, and the connecting end 310 abuts against the adjacent surface of the movable portion 22; the positioning segment 311 is fixed to the end of the connecting end 310 away from the base 1, and the outer contour of the positioning segment 311 matches the inner contour of the end hole of the battery module.

[0060] It should be noted that the positioning section 311 can be inserted into the mounting hole of the end plate when positioning the mounting hole of the battery module, thereby preventing positioning deviation and shaking and ensuring positioning stability.

[0061] As a preferred embodiment, the side stopper 42 in this embodiment includes a plane section 421 and a vertical section 422, wherein the plane section 421 is fixed to the sliding portion 210 by bolts; the vertical section 422 fixes the plane section 421 to a side away from the sliding portion 210 and is perpendicular to the plane section 421, and the vertical section 422 abuts against the cable tie surface of the battery model.

[0062] The shape of the sliding opening 100 in this embodiment is a convex shape, and the sides of the two opposite sliding openings 100 away from the base 1 are connected to the outside.

[0063] It should be noted that, by designing the open-type sliding opening 100 , the first sliding assembly 21 and the second sliding assembly 41 can be quickly assembled and disassembled, and the two positioning parts 31 can be conveniently pre-positioned during installation.

[0064] Working principle:

[0065] First, a battery module of standard size is hoisted above the base 1. According to the position and width of the mounting hole of the battery module of standard size, the movable part 22 is moved to the corresponding longitudinal position of the mounting hole through the first sliding component 21, and then the two corresponding positioning parts 31 are adjusted to align the positioning part 31 with the mounting hole position, the positioning part 31 is inserted into the mounting hole, and the two opposite side blocks 42 are moved relative to each other to abut against the battery surface. At this time, the current positions of the positioning part 31, the movable part 22 and the side block 42 are locked, and the hole spacing and width of the subsequent battery module are measured using this position.

[0066] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A battery module size detection tool, characterized in that: include: A base (1) for carrying a battery module; At least two transverse moving mechanisms (2) are arranged on the base (1) in a relative manner, and the transverse moving mechanisms (2) can move linearly along the length direction of the battery module; At least two end hole positioning mechanisms (3) are respectively arranged on each lateral moving mechanism (2), and each end hole positioning mechanism (3) is provided with at least two positioning parts (31) with adjustable intervals, and the position of the positioning parts (31) is adjusted to detect the position of the installation hole of the battery module; At least two longitudinal positioning mechanisms (4) are arranged on the base (1) in a relative manner, and the longitudinal positioning mechanisms (4) can move linearly along the width direction of the battery module. The width dimension of the battery module can be detected by adjusting the position of the longitudinal positioning mechanisms (4).

2. The battery module size detection tool as claimed in claim 1, characterized in that: The lateral movement mechanism (2) comprises at least two first sliding components (21) and a moving part (22), wherein: At least two first sliding components (21) are arranged on the base (1), can move linearly along the length direction of the base (1), and have self-locking function; At least two moving parts (22) are arranged on a side of each first sliding component (21) away from the base (1), and the arrangement direction of the moving parts (22) is perpendicular to the movement direction of the first sliding component (21). The at least two moving parts (22) are symmetrically arranged on a vertical plane at the midpoint of the width of the base (1).

3. The battery module size detection tool as claimed in claim 2, characterized in that: The number of the sliding components (21) is four, and the four sliding components (21) are arranged at each corner of the base (1), and the four moving components (21) are distributed in a centrally symmetrical manner with respect to the center point of the base (1).

4. The battery module size detection tool as claimed in claim 2, characterized in that: The longitudinal positioning mechanism (4) comprises at least two second sliding assemblies (41) and a side stopper (42), wherein: At least two second sliding components (41) are both arranged on the base (1), and can move linearly along the width direction of the base (1) and have self-locking function; At least two side blocks (42) are arranged on a side of each second sliding assembly (41) away from the base (1), and at least two side blocks (42) are symmetrically arranged on a vertical plane at the midpoint of the length of the base (1).

5. The battery module size detection tool as claimed in claim 4, characterized in that: The first sliding assembly (21) and the second sliding assembly (41) both comprise a sliding opening (100), a sliding portion (210), a limiting portion (220) and a locking member (230), wherein: The sliding opening (100) is formed on the base (1); The sliding portion (210) is slidably connected in the sliding opening (100); The limiting portion (220) is threadedly fixed to the corresponding sliding portion (210) through each fastener (23), and the limiting portion (220) is in contact with the surface of the base (1) to lock the sliding portion (210) at the current position; The moving part (22) and the side stopper (42) respectively fix the corresponding sliding part (210) to a side away from the base (1).

6. The battery module size detection tool as claimed in claim 5, characterized in that: The outer contour of the sliding portion (210) matches the inner contour of the sliding opening (100), and the side of the sliding portion (210) away from the moving portion (22) is flush with the surface of the base (1).

7. The battery module size detection tool as claimed in claim 2, characterized in that: Each of the end hole positioning mechanisms (3) further comprises at least two second fasteners (32) and a gasket (33), wherein: A second window (200) is provided on a side of each movable portion (22) away from the base (1); At least two second fasteners (32) are slidably connected in the second window (200), and one end thereof penetrates through and extends out of the second window (200); At least two gaskets (33) are respectively sleeved on the outside of each second fastener (32), and the gaskets (33) are in contact with the surface of the moving part (22); At least two positioning portions (31) are respectively threadedly connected to the second fasteners (32), and the positioning portion (31) abuts against a side surface of the moving portion (22) away from the base (1).

8. The battery module size detection tool as claimed in claim 7, characterized in that: The positioning portion (31) comprises a connecting end (310) and a positioning section (311), wherein: The connecting end (310) is threadedly connected to the second fastener (32), and the connecting end (310) abuts against an adjacent surface of the moving portion (22); The positioning section (311) is fixed to an end of the connection end (310) away from the base (1), and the outer contour of the positioning section (311) matches the inner contour of the end hole of the battery module.

9. The battery module size detection tool as claimed in claim 4, characterized in that: The side stopper (42) comprises a plane section (421) and a vertical section (422), wherein the plane section (421) is fixed to the sliding portion (210) by means of bolts; the vertical section (422) fixes the plane section (421) to a side away from the sliding portion (210) and is perpendicular to the plane section (421), and the vertical section (422) abuts against the surface of the battery model.

10. The battery module size detection tool as claimed in claim 5, characterized in that: The shape of the sliding opening (100) is a convex shape, and the sides of the two opposite sliding openings (100) away from the base (1) are connected to the outside.

Citation Information

Patent Citations

  • Battery module hole distance detection tool

    CN212620664U