Impact resistance testing device for composite material

By designing a composite material impact resistance test device, the combination of threaded sleeves and bidirectional screws is used to achieve stable clamping and fixing, and the impact height is adjusted through the motor and gear system, the problem of inaccurate plate vibration and manual operation in the existing test methods is solved, and efficient and stable impact resistance testing is achieved.

CN222784397UActive Publication Date: 2025-04-22HENAN PROVINCE INST OF METROLOGY
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Patent Information

Application Number
CN202421168252.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-04-22
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

The existing composite impact resistance performance testing methods include lack of fixation of the plate body during the knocking process, resulting in vibration and offset, and it is difficult to accurately control the knocking point through manual operation, resulting in unstable and inconsistent test results.

Method used

A shock resistance test device for composite materials is designed, using a combination of threaded sleeves and bidirectional screws to achieve stable clamping and fixing of composite materials through rotating discs and pull rods, and the height of the impact hammer is adjusted through the motor and gear system to simulate different impact conditions.

Benefits of technology

The device significantly improves the stability and consistency of the test by stably clamping and fixing and precisely adjusting the impact height, achieving a comprehensive evaluation of the impact resistance of composite materials, improving the testing efficiency and extending the service life of the equipment.

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Abstract

The utility model relates to the technical field of impact resistance testing of composite materials, and discloses an impact resistance testing device of a composite material, which comprises a workbench, a sliding chute is arranged in the workbench, and a threaded sleeve block II is movably arranged in the sliding chute. According to the device disclosed by the utility model, the threaded sleeve block I and the threaded rod are matched, so that the height of the impact hammer can be conveniently adjusted, various impact conditions from slight impact to severe impact are simulated, comprehensive evaluation on the impact resistance of the composite material is realized, and the method not only avoids the tedious process of frequently replacing impact hammers with different masses, but also improves the impact resistance of the composite material. According to the invention, the impact test is carried out at different heights, a series of key data points can be obtained, and the data not only reveals the rule that the impact resistance of the composite material changes along with the impact energy, but also provides precious reference for the optimization and improvement of the material.
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Description

Technical Field

[0001] The utility model relates to the technical field of impact resistance performance testing of composite materials, and more specifically, to an impact resistance performance testing device for composite materials. Background Art

[0002] A composite material impact resistance test device is a device specially designed to measure and evaluate the performance of composite materials when subjected to impact loads. This device usually includes a mechanism that can generate impact force (such as a drop hammer, a pendulum or a pneumatic impactor, etc.), and a clamping system for fixing and supporting the composite material sample. By adjusting the parameters of the impact mechanism (such as impact velocity, impact mass or impact energy), the test device can simulate different impact scenarios to evaluate the impact resistance of the composite material. In the current plate impact resistance test, it is usually relied on to manually use a hammer for tapping. However, this traditional test method has significant limitations. First, due to the lack of fixation of the plate during the tapping process, it is prone to vibration and displacement, which not only increases the instability of the test, but also may affect the accuracy of the test results. Secondly, when manually operating the hammer, it is difficult to accurately control the tapping point, which may result in differences in the conditions of each test, further reducing the reliability and consistency of the test data. Therefore, a more advanced and precise test device is needed to ensure that the plate can be accurately and reliably evaluated in the impact resistance test. Utility Model Content

[0003] In order to overcome the deficiencies of the prior art, the utility model provides a device for testing the impact resistance of composite materials, which has the advantage of being convenient for clamping and fixing composite materials.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a composite material impact resistance test device, comprising a workbench, a slide groove is provided inside the workbench, a threaded sleeve block 2 is movably installed inside the slide groove, a bidirectional screw rod is hingedly connected to the internal thread of the threaded sleeve block 2, and both ends of the bidirectional screw rod completely penetrate the inside of the workbench, and a rotating disk is fixedly installed on one end of the bidirectional screw rod;

[0005] A clamping block is fixedly installed on the top of the threaded sleeve block 2, and a clamping plate is movably installed inside the clamping block. A pull rod is installed on the top of the clamping plate, and one end of the pull rod passes through the top of the clamping block, and a spring is fixedly installed between the bottom of the clamping block and the top of the clamping plate.

[0006] As a preferred technical solution of the utility model, a support plate 1 is fixedly installed on the left side of the top of the workbench, a slider is movably installed inside the support plate 1, and a fixing rod is movably installed inside the slider;

[0007] A support plate 2 is movably installed inside the right side of the workbench, a threaded sleeve block 1 is movably installed inside the support plate 2, a threaded rod is sleeved on the internal thread of the threaded sleeve block 1, and one end of the threaded rod completely passes through the interior of the support plate 2, and a gear 1 is fixedly installed on one end of the threaded rod;

[0008] A motor is fixedly installed on the top of the support plate 2, and a gear 2 is fixedly installed on the output end of the motor, and the gear 2 is meshed with the gear 1. A lifting plate is fixedly installed between the threaded sleeve block 1 and the slider, and a limiting column is movably installed inside the lifting plate. Cylinders are movably installed on both sides of the limiting column, and an impact hammer is fixedly installed on the bottom of the limiting column.

[0009] As a preferred technical solution of the utility model, a limiting groove is provided inside the workbench, and a tool box is movably installed inside the limiting groove.

[0010] As a preferred technical solution of the utility model, support columns are fixedly installed at the bottom of the motor, and the support columns are in the form of a circular array.

[0011] As a preferred technical solution of the utility model, a telescopic rod is fixedly installed between the bottom of the lifting plate and the top of the workbench, and the telescopic rod presents four shapes of the same size.

[0012] As a preferred technical solution of the utility model, a support column is fixedly installed at the bottom of the workbench, a base is fixedly installed at the bottom of the support column, and there are four groups of the base and the support column on the top of the workbench.

[0013] As a preferred technical solution of the utility model, an anti-skid pad is fixedly installed on the bottom of the clamping plate, and the anti-skid pad is made of rubber material.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0015] 1. Compared with the traditional device, the utility model facilitates the adjustment of the height of the impact hammer through the cooperation between the threaded sleeve block and the threaded rod, simulates a variety of impact conditions from mild to severe, and realizes a comprehensive evaluation of the impact resistance of the composite material. This method not only avoids the tedious process of frequently replacing impact hammers of different qualities, but also significantly improves the test efficiency. By performing impact tests at different heights, a series of key data points can be obtained. These data not only reveal the law of changes in the impact resistance of the composite material with the impact energy, but also provide a valuable reference for the optimization and improvement of the material.

[0016] 2. Compared with the traditional device, the utility model is convenient for clamping and fixing the composite material between the spring and the clamping plate of the device, and fixes the composite material on the left and right by two clamping blocks to ensure that the composite material is stable and does not shake during the test, thereby accurately measuring the impact resistance of the composite material. This clamping method also expands the test range and adapts to specimens of different shapes and sizes. At the same time, the automatic lifting and lowering functions of the device improve the test efficiency and reduce the manual operation time. Most importantly, the stable clamping and fixing ensures the safety of the test process, reduces equipment wear, and extends the service life of the equipment, providing efficient and reliable data support for product design, quality control and research and development. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the front three-dimensional appearance structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the three-dimensional appearance structure of the back of the utility model;

[0019] Figure 3 This is a schematic diagram of the cross-sectional structure of the clamping block of the utility model;

[0020] Figure 4 This is a schematic diagram of the overall structure of the clamping block of the utility model;

[0021] Figure 5 This is a schematic diagram of the threaded rod structure of the utility model;

[0022] Figure 6 For this utility model Figure 5 A in the figure is an enlarged structural diagram.

[0023] In the figure: 1. workbench; 2. support plate 1; 3. fixing rod; 4. sliding block; 5. lifting plate; 6. limiting column; 7. cylinder; 8. impact hammer; 9. motor; 10. support plate 2; 11. threaded rod; 12. threaded sleeve block 1; 13. limiting groove; 14. tool box; 15. rotating disk; 16. gear 1; 17. gear 2; 18. support column; 19. slide groove; 20. clamping block; 21. pull rod; 22. clamping plate; 23. bidirectional screw rod; 24. threaded sleeve block 2; 25. spring; 26. anti-slip pad; 27. support column; 28. base; 29. ​​telescopic rod. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] like Figures 1 to 6 As shown, the utility model provides a composite material impact resistance test device, including a workbench 1, a slide groove 19 is provided inside the workbench 1, a threaded sleeve block 24 is movably installed inside the slide groove 19, a bidirectional screw rod 23 is hingedly connected to the internal thread of the threaded sleeve block 24, and both ends of the bidirectional screw rod 23 completely penetrate the inside of the workbench 1, and a rotating disk 15 is fixedly installed at one end of the bidirectional screw rod 23;

[0026] A clamping block 20 is fixedly installed on the top of the threaded sleeve block 24, and a clamping plate 22 is movably installed inside the clamping block 20. A pull rod 21 is installed on the top of the clamping plate 22, and one end of the pull rod 21 passes through the top of the clamping block 20, and a spring 25 is fixedly installed between the bottom of the clamping block 20 and the top of the clamping plate 22.

[0027] Before testing the composite material, the staff needs to clamp and fix the composite material. By holding the rotating disk 15, the rotating disk 15 drives the bidirectional screw 23 to rotate in the threaded sleeve block 24, so that the threaded sleeve block 24 moves inside the slide groove 19, and the two clamping blocks 20 are driven to move slowly through the threaded sleeve block 24. Now, hold the pull rod 21, and pull the clamping plate 22 inside the clamping block 20 through the pull rod 21, and then squeeze the spring 25 through the clamping plate 22, and drive the spring 25 through the clamping plate 22. Now put the composite material into the clamping block 20, release the pull rod 21, and clamp the clamping plate 22 through the spring 25, and then clamp and fix the composite material through the clamping plate 22, thereby completing the clamping and fixation of the composite material.

[0028] Before testing the composite material, the composite material needs to be clamped and fixed. By holding the rotating disk 15, the rotating disk 15 drives the bidirectional screw 23 to rotate in the threaded sleeve block 24, so that the threaded sleeve block 24 moves inside the slide groove 19, and the two clamping blocks 20 are driven to move slowly through the threaded sleeve block 24. Now, hold the pull rod 21, and pull the clamping plate 22 inside the clamping block 20 through the pull rod 21, and then squeeze the spring 25 through the clamping plate 22, and drive the spring 25 through the clamping plate 22. Now put the composite material into the clamping block 20, release the pull rod 21, and clamp the clamping plate 22 through the spring 25, and then clamp the composite material through the clamping plate 22. Compared with traditional devices, the device is convenient for clamping and fixing the composite material between the spring 25 and the clamping plate 22. The composite material is fixed on the left and right by two clamping blocks 20 to ensure that the composite material is stable and does not shake during the test, thereby accurately measuring the impact resistance of the composite material. This clamping method also expands the test range and adapts to specimens of different shapes and sizes. At the same time, the automatic lifting and lowering functions of the device improve the test efficiency and reduce manual operation time. Most importantly, the stable clamping and fixing ensures the safety of the test process, reduces equipment wear, and extends the service life of the equipment, providing efficient and reliable data support for product design, quality control and research and development.

[0029] Among them, a support plate 2 is fixedly installed on the left side of the top of the workbench 1, a slider 4 is movably installed inside the support plate 2, and a fixed rod 3 is movably installed inside the slider 4;

[0030] A support plate 10 is movably installed inside the right side of the workbench 1, a threaded sleeve block 12 is movably installed inside the support plate 10, a threaded rod 11 is connected to the internal thread of the threaded sleeve block 12, and one end of the threaded rod 11 completely penetrates the inside of the support plate 10, and a gear 16 is fixedly installed on one end of the threaded rod 11;

[0031] A motor 9 is fixedly installed on the top of the support plate 10, and a gear 17 is fixedly installed on the output end of the motor 9, and the gear 17 is meshed with the gear 16. A lifting plate 5 is fixedly installed between the threaded sleeve block 12 and the slider 4, and a limit column 6 is movably installed inside the lifting plate 5. Cylinders 7 are movably installed on both sides of the limit column 6, and an impact hammer 8 is fixedly installed on the bottom of the limit column 6.

[0032] The staff needs to adjust the height of the impact hammer 8 to simulate various conditions from mild to severe for the composite material, turn on the motor 9, and drive the tooth 2 17 to rotate through the motor 9, and then drive the gear 16 to rotate through the tooth meshing between the tooth 2 17 and the gear 16, and then drive the threaded rod 11 through the gear 16 to drive the internal rotation of the threaded sleeve block 12, so that the threaded sleeve block 12 moves up and down inside the support plate 2 10, and then drive the lifting plate 5 to move up and down slowly through the support plate 2 10, and drive the slider 4 to move inside the support plate 2 and the outer surface of the fixed rod 3 through the lifting plate 5, and then drive the limit column 6 and the impact hammer 8 to be raised through the lifting plate 5, and now turn on the cylinder 7, and release the restriction on the limit column 6 through the cylinder 7. At this time, the limit column 6 and the impact hammer 8 fall vertically on the surface of the material, and the test data is obtained, thereby completing the height adjustment of the impact hammer 8.

[0033] It is necessary to adjust the height of the impact hammer 8 to simulate various conditions from mild to severe of the composite material, turn on the motor 9, drive the tooth 2 17 to rotate through the motor 9, drive the gear 16 to rotate through the tooth 2 17, and then drive the threaded rod 11 through the gear 16 to drive the internal rotation of the threaded sleeve block 12, so that the threaded sleeve block 12 moves up and down inside the support plate 2 10, and then drive the lifting plate 5 to move up and down slowly through the support plate 2 10, and drive the slider 4 to move inside the support plate 2 and the outer surface of the fixed rod 3 through the lifting plate 5, and then drive the limit column 6 and the impact through the lifting plate 5. The hammer 8 is raised. Compared with the traditional device, the device facilitates the adjustment of the height of the impact hammer 8 through the cooperation between the threaded sleeve block 12 and the threaded rod 11, simulating a variety of impact conditions from mild to severe, and realizing a comprehensive evaluation of the impact resistance of the composite material. This method not only avoids the tedious process of frequently replacing impact hammers of different qualities, but also significantly improves the test efficiency. Impact tests are performed at different heights to obtain a series of key data points. These data not only reveal the law of changes in the impact resistance of composite materials with impact energy, but also provide valuable references for material optimization and improvement.

[0034] A limiting groove 13 is provided inside the workbench 1 , and a tool box 14 is movably installed inside the limiting groove 13 .

[0035] By holding the tool box 14, the tool box 14 is slowly placed into the limiting groove 13, and the tool box 14 is adjusted through the limiting groove 13. By adding the tool box 14, the operator can quickly find the required tools when needed without having to look around, thereby improving work efficiency.

[0036] Among them, support columns 18 are fixedly installed at the bottom of the motor 9, and the support columns 18 are in the form of a circular array.

[0037] Since the support columns 18 are arranged in a circular array on the top of the motor 9 , it is convenient to support the motor 9 , thereby reducing the shaking of the motor 9 during operation and extending the service life of the motor 9 .

[0038] Among them, a telescopic rod 29 is fixedly installed between the bottom of the lifting plate 5 and the top of the workbench 1, and the telescopic rod 29 presents four shapes of the same size.

[0039] Since the telescopic rods 29 present four shapes of the same size, it is convenient to provide stable support when the lifting plate 5 moves up and down slowly, thereby ensuring the stability of the lifting plate 5 during the up and down movement.

[0040] A support column 27 is fixedly installed at the bottom of the workbench 1 , a base 28 is fixedly installed at the bottom of the support column 27 , and there are four groups of the base 28 and the support column 27 on the top of the workbench 1 .

[0041] Since there are four groups of support columns 27 and bases 28 at the bottom of the workbench 1, it is convenient to support the entire device, ensuring the stability of the device during operation, ensuring that the test device remains stable during the test, and reducing errors caused by shaking or instability of the device.

[0042] An anti-skid pad 26 is fixedly installed on the bottom of the clamping plate 22 , and the anti-skid pad 26 is made of rubber material.

[0043] Since the anti-skid pad 26 is made of rubber material and has excellent wear resistance, it can maintain a long service life even in frequent use and high friction environments and is not easily worn or damaged. In this way, the anti-skid pad 26 is more stable during the clamping of the composite material, thereby improving the use efficiency of the anti-skid pad 26.

[0044] The working principle and use process of this utility model:

[0045] The staff needs to adjust the height of the impact hammer 8 to simulate various conditions from mild to severe for the composite material, turn on the motor 9, and drive the tooth 2 17 to rotate through the motor 9, and then drive the gear 16 to rotate through the tooth meshing between the tooth 2 17 and the gear 16, and then drive the threaded rod 11 through the gear 16 to drive the internal rotation of the threaded sleeve block 12, so that the threaded sleeve block 12 moves up and down inside the support plate 2 10, and then drive the lifting plate 5 to move up and down slowly through the support plate 2 10, and drive the slider 4 to move inside the support plate 2 and the outer surface of the fixed rod 3 through the lifting plate 5, and then drive the limit column 6 and the impact hammer 8 to be raised through the lifting plate 5, and now turn on the cylinder 7, and release the restriction on the limit column 6 through the cylinder 7. At this time, the limit column 6 and the impact hammer 8 fall vertically on the surface of the material, and the test data is obtained, thereby completing the height adjustment of the impact hammer 8.

[0046] Before testing the composite material, the staff needs to clamp and fix the composite material. By holding the rotating disk 15, the rotating disk 15 drives the bidirectional screw 23 to rotate in the threaded sleeve block 24, so that the threaded sleeve block 24 moves inside the slide groove 19, and the two clamping blocks 20 are driven to move slowly through the threaded sleeve block 24. Now, hold the pull rod 21, and pull the clamping plate 22 inside the clamping block 20 through the pull rod 21, and then squeeze the spring 25 through the clamping plate 22, and drive the spring 25 through the clamping plate 22. Now put the composite material into the clamping block 20, release the pull rod 21, and clamp the clamping plate 22 through the spring 25, and then clamp and fix the composite material through the clamping plate 22, thereby completing the clamping and fixation of the composite material.

[0047] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0048] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A composite material impact resistance testing device, comprising a workbench (1), characterized in that: The workbench (1) is provided with a slide groove (19) inside, a second threaded sleeve (24) is movably installed inside the slide groove (19), a bidirectional screw rod (23) is hingedly connected to the internal thread of the second threaded sleeve (24), and both ends of the bidirectional screw rod (23) completely penetrate the inside of the workbench (1), and a rotating disk (15) is fixedly installed on one end of the bidirectional screw rod (23); A clamping block (20) is fixedly installed on the top of the threaded sleeve block 2 (24), and a clamping plate (22) is movably installed inside the clamping block (20). A pull rod (21) is installed on the top of the clamping plate (22), and one end of the pull rod (21) passes through the top of the clamping block (20), and a spring (25) is fixedly installed between the bottom of the clamping block (20) and the top of the clamping plate (22).

2. The impact resistance testing device for composite materials according to claim 1, characterized in that: A support plate 1 (2) is fixedly installed on the left side of the top of the workbench (1), a slider (4) is movably installed inside the support plate 1 (2), and a fixing rod (3) is movably installed inside the slider (4); A second support plate (10) is movably mounted inside the right side of the workbench (1), a threaded sleeve block (12) is movably mounted inside the second support plate (10), a threaded rod (11) is sleeved on the internal thread of the threaded sleeve block (12), and one end of the threaded rod (11) completely passes through the interior of the second support plate (10), and a gear (16) is fixedly mounted on one end of the threaded rod (11); A motor (9) is fixedly mounted on the top of the second support plate (10), a second tooth (17) is fixedly mounted on the output end of the motor (9), and the second tooth (17) is meshed with the first gear (16), a lifting plate (5) is fixedly mounted between the first threaded sleeve block (12) and the slider (4), a limiting column (6) is movably mounted inside the lifting plate (5), cylinders (7) are movably mounted on both sides of the limiting column (6), and an impact hammer (8) is fixedly mounted on the bottom of the limiting column (6).

3. The impact resistance testing device for composite materials according to claim 1, characterized in that: A limiting groove (13) is provided inside the workbench (1), and a tool box (14) is movably installed inside the limiting groove (13).

4. The impact resistance testing device for composite materials according to claim 2, characterized in that: Support columns (18) are fixedly mounted on the bottom of the motor (9), and the support columns (18) are in the form of a circular array.

5. The impact resistance testing device for composite materials according to claim 2, characterized in that: A telescopic rod (29) is fixedly installed between the bottom of the lifting plate (5) and the top of the workbench (1), and the telescopic rod (29) presents four shapes of the same size.

6. The impact resistance testing device for composite materials according to claim 1, characterized in that: A support column is fixedly mounted on the bottom of the workbench (1), a base (28) is fixedly mounted on the bottom of the support column, and there are four groups of the base (28) and the support column on the top of the workbench (1).

7. The impact resistance testing device for composite materials according to claim 2, characterized in that: An anti-skid pad (26) is fixedly mounted on the bottom of the clamping plate (22), and the anti-skid pad (26) is made of rubber material.