Stop alarm device for talcum powder box
By setting up a Hall sensor and an alarm in the talc powder box, detecting the stop state of the spiral agitating shaft and issuing an alarm, the problem of sheath line scrapping caused by the lack of alarm devices in the prior art is solved, and timely maintenance and improvement of work efficiency is achieved.
Patent Information
- Application Number
- CN202421649881.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-07-12
AI Technical Summary
The prior art lacks an alarm device for the spiral agitating shaft when it stops, resulting in untimely manual maintenance and causing the scrapping of thousands of meters or more sheath lines.
A talc powder box stop alarm device is designed, including Hall sensor, powerful magnet, controller and alarm, to detect the stop state of the spiral agitating shaft and issue an alarm when the stop occurs.
Through the setting of the emergency alarm mechanism, the staff are promptly reminded to inspect and inspect the sheath cable, and the position adjustment of the Hall sensor is simplified and the work efficiency is improved through the setting of the telescopic bracket.
Smart Images

Figure CN222784943U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sheathed wire production equipment, in particular to a stop alarm device for a talcum powder box. Background Art
[0002] In the prior art, a talcum powder box of a sheathed wire extruder is generally provided with a spiral stirring shaft to stir the talcum powder in real time and prevent the talcum powder from agglomerating.
[0003] However, in reality, in order to ensure smooth rotation of the spiral stirring shaft in the talcum powder box, the prior art generally rotatably connects the end of the spiral stirring shaft to the inner wall of the talcum powder box through a bearing. In this way, the bearing is immersed in talcum powder for a long time, and a certain amount of small particles of talcum powder can easily enter the gap between the bearing and the spiral stirring shaft, which can seriously cause the spiral stirring shaft to get stuck and stop rotating. However, the prior art lacks an alarm device when the spiral stirring shaft stops rotating. Once the spiral stirring shaft stops rotating, manual maintenance is not timely, which can easily cause thousands of meters or more of sheathed cables to be scrapped. Utility Model Content
[0004] In order to solve the above technical problems, a talcum powder box stall alarm device is provided, which solves the problem that the prior art lacks an alarm device when the spiral stirring shaft stalls. Once the spiral stirring shaft stalls, if manual maintenance is not timely, it is very easy to cause the sheathed cable of thousands of meters or more to be scrapped.
[0005] To achieve the above purpose, the technical solution adopted by the utility model is: a talcum powder box stop alarm device, comprising a talcum powder box, a spiral stirring shaft transversely arranged in the talcum powder box, and four groups of legs respectively fixed on the four corners of the bottom surface of the talcum powder box, a connecting plate is fixed between two legs on the same side, one end of the spiral stirring shaft is rotatably connected to the inner wall of the talcum powder box through a bearing, and the other end of the spiral stirring shaft rotates to pass through the talcum powder box, one of the connecting plates is provided with a driving mechanism for providing a rotation force for the spiral stirring shaft, and an emergency alarm mechanism is provided on the outside of the talcum powder box;
[0006] The driving mechanism comprises a motor mounted on one side of the connecting plate, the output shaft of the motor rotates through the connecting plate and is tightly sleeved with a first transmission wheel, one end of the spiral stirring shaft located outside the talcum powder box is tightly sleeved with a second transmission wheel, and a transmission belt is connected between the first transmission wheel and the second transmission wheel;
[0007] The emergency alarm mechanism includes a telescopic bracket and a controller installed on the outer wall of the talcum powder box, an alarm is installed on the top of the controller, a Hall sensor is arranged on the telescopic bracket, the Hall sensor and the alarm are both electrically connected to the controller, and a strong magnet corresponding to the detection end of the Hall sensor is fixed to the shaft of the spiral stirring shaft located outside the talcum powder box.
[0008] Preferably, the telescopic bracket includes a mounting plate with an open bottom and mounted on the outer wall of the talcum powder box by bolts, a movable plate is slidably arranged under the mounting plate, the Hall sensor is mounted on the movable plate, and an adjustment seat is slidably arranged on the inner side of the mounting plate and is vertically fixed to the movable plate.
[0009] Preferably, the spiral stirring shaft is located on the rod outside the talcum powder box and is also covered with a combination seat that is in contact with the outer wall of the talcum powder box, and the detection end of the Hall sensor and the strong magnetic steel are both located on the inner side of the combination seat.
[0010] Preferably, a thread groove is provided in the inner wall of the adjustment seat, an adjusting screw is threadedly connected in the thread groove, an adjusting column is provided above the mounting plate, the adjusting column passes through the mounting plate and is fixed to the adjusting screw.
[0011] Preferably, a mounting block is fixed to the top of the assembly seat, a notch matched with the mounting block is formed on a side of the movable plate away from the talcum powder box, and the mounting block is detachable in the notch by bolts.
[0012] Preferably, a side of the combined seat facing the talcum powder box is provided with an avoidance groove adapted to the transmission belt.
[0013] Compared with the prior art, the advantages of the utility model are:
[0014] (1) Through the setting of the emergency alarm mechanism, when the spiral stirring shaft is stuck and stops rotating, the Hall sensor detects the stop signal and turns on the alarm to send out an alarm, so as to promptly remind the staff to inspect and troubleshoot.
[0015] (2) Through the setting of the telescopic bracket, if the distance between the Hall sensor and the strong magnetic steel is too large due to installation errors, it is only necessary to simply turn the knob to adjust the column so that the adjustment screw can rotate in the thread groove, and the adjustment seat can slide on the inside of the mounting plate under the thread structure, and the movable plate can be raised and lowered synchronously. In this way, the position of the Hall sensor can be adjusted in a short time without manually disassembling the mounting plate, thereby enhancing practicality.
[0016] (3) After the Hall sensor is fixedly installed by the telescopic bracket through the setting of the combination seat, the combination seat is immediately covered on the rod body of the spiral stirring shaft located outside the talcum powder box, and the top and side of the combination seat are respectively made to fit the bottom surface of the movable plate and the outer wall of the talcum powder box. In this way, the combination seat, the talcum powder box and the movable plate form a relatively sealed box body, and the detection end of the combination seat and the strong magnetic steel are sealed and protected to prevent the detection end of the combination seat from being exposed to the external environment for a long time and being attached by a large amount of dust, which affects the use effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the internal structure of the utility model;
[0019] Figure 3 For this utility model Figure 2 Schematic diagram of the structure at point A in the middle.
[0020] The numbers in the figure are:
[0021] 1. Talc box; 2. Spiral stirring shaft; 3. Support legs; 4. Connecting plate; 5. Motor; 6. First transmission wheel; 7. Transmission belt; 8. Movable plate; 9. Hall sensor; 10. Mounting plate; 11. Adjustment seat; 12. Adjustment screw; 13. Strong magnetic steel; 14. Controller; 15. Alarm; 16. Combination seat; 17. Avoidance groove; 18. Mounting block; 19. Second transmission wheel; 20. Adjustment column. DETAILED DESCRIPTION
[0022] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.
[0023] Reference Figure 1-3 As shown, a talcum powder box stop alarm device comprises a talcum powder box 1, a spiral stirring shaft 2 transversely arranged in the talcum powder box 1, and four groups of legs 3 respectively fixed on the four corners of the bottom surface of the talcum powder box 1, a connecting plate 4 is fixed between two legs 3 on the same side, one end of the spiral stirring shaft 2 is rotatably connected to the inner wall of the talcum powder box 1 through a bearing, and the other end of the spiral stirring shaft 2 rotates to pass through the talcum powder box 1, and a driving mechanism for providing a rotating force for the spiral stirring shaft 2 is arranged on one of the connecting plates 4;
[0024] The driving mechanism includes a motor 5 installed on one side of a connecting plate 4, the output shaft of the motor 5 rotates through the connecting plate 4 and is tightly sleeved with a first transmission wheel 6, one end of the spiral stirring shaft 2 located outside the talcum powder box 1 is tightly sleeved with a second transmission wheel 19, and a transmission belt 7 is connected between the first transmission wheel 6 and the second transmission wheel 19;
[0025] When in use, the motor 5 is turned on, and the output shaft of the motor 5 drives the first transmission wheel 6 to rotate continuously, so that the second transmission wheel 19 and the spiral stirring shaft 2 as a whole can rotate synchronously under the transmission force of the transmission belt 7, thereby allowing the spiral stirring shaft 2 to continuously stir the talcum powder in the talcum powder box 1.
[0026] Since, in the prior art, the end of the spiral stirring shaft 2 is rotatably connected to the inner wall of the talcum powder box 1 through a bearing, the bearing is immersed in talcum powder for a long time, and a certain amount of small particles of talcum powder can easily enter the gap between the bearing and the spiral stirring shaft 2, which can seriously cause the spiral stirring shaft 2 to get stuck and stop rotating. Once manual maintenance is not timely, it is very easy to cause thousands of meters or more of sheathed cables to be scrapped.
[0027] For this purpose, refer to Figure 1-3 As shown, it is worth noting that an emergency alarm mechanism is provided on the outside of the talcum powder box 1;
[0028] The emergency alarm mechanism includes a telescopic bracket and a controller 14 installed on the outer wall of the talcum powder box 1, an alarm 15 is installed on the top of the controller 14, a Hall sensor 9 is provided on the telescopic bracket, the Hall sensor 9 and the alarm 15 are both electrically connected to the controller 14, and a strong magnetic steel 13 corresponding to the detection end of the Hall sensor 9 is fixed to the shaft of the spiral stirring shaft 2 located outside the talcum powder box 1;
[0029] According to the existing GYJ-016163-C motor stall detector, the Hall sensor 9, strong magnetic steel 13, controller 14 and alarm 15 in this scheme are all components of the existing motor stall detector. As technical features that are already well known to the public, this scheme does not give too much introduction to the specific circuit connection, internal structure and usage principle between the components. This invention only roughly explains the usage effect. When the spiral stirring shaft 2 is stuck and stalled, the Hall sensor 9 detects the stall signal and turns on the alarm 15 to send out an alarm, so as to promptly remind the staff to inspect and troubleshoot.
[0030] In the above-mentioned embodiment, the emergency alarm mechanism composed of the Hall sensor 9, the strong magnetic steel 13, the controller 14 and the alarm 15 can use the Hall sensor 9 to promptly issue an alarm when the spiral stirring shaft 2 is stuck and stops rotating. However, from the perspective of actual installation, the prior art generally pre-installs the Hall sensor 9 on a simple bracket, and then uses bolts to fix the simple bracket to the outer wall of the talcum powder box 1, so as to achieve the installation effect of the Hall sensor 9. Once the installation is wrong, the distance between the Hall sensor 9 and the strong magnetic steel 13 is too large, which exceeds the reasonable detection range of the Hall sensor 9. It is necessary to manually remove the bolts first, manually adjust the position of the simple bracket, and finally tighten the bolts to complete the position adjustment of the Hall sensor 9. The actual operation is generally cumbersome and the work efficiency is poor.
[0031] In view of this, refer to Figure 3 As shown, it is worth noting that the telescopic bracket includes a mounting plate 10 with an open bottom and mounted on the outer wall of the talcum powder box 1 by bolts, a movable plate 8 is slidably arranged below the mounting plate 10, a Hall sensor 9 is mounted on the movable plate 8, and an adjustment seat 11 vertically fixed to the movable plate 8 is slidably arranged on the inner side of the mounting plate 10;
[0032] A thread groove is provided in the inner wall of the adjustment seat 11, and an adjustment screw 12 is threadedly connected in the thread groove. An adjustment column 20 is provided above the mounting plate 10, and the adjustment column 20 passes through the mounting plate 10 and is fixed to the adjustment screw 12;
[0033] Through the setting of the telescopic bracket, if the distance between the Hall sensor 9 and the strong magnetic steel 13 is too large due to installation errors, it is only necessary to simply turn the knob to adjust the column 20 so that the adjusting screw 12 rotates in the thread groove, and the adjusting seat 11 can slide on the inside of the mounting plate 10 under the thread structure, and synchronously lift the movable plate 8. In this way, the position of the Hall sensor 9 can be adjusted in a short time without manually disassembling the mounting plate 10, thereby enhancing practicality.
[0034] Further, refer to Figure 3 As shown, it is worth noting that the spiral stirring shaft 2 is located outside the talcum powder box 1 and is also covered with a combination seat 16 that is attached to the outer wall of the talcum powder box 1. The detection end of the Hall sensor 9 and the strong magnetic steel 13 are both located on the inner side of the combination seat 16;
[0035] A mounting block 18 is fixed to the top of the assembly seat 16, and a notch matching the mounting block 18 is provided on the side of the movable plate 8 away from the talcum powder box 1, and the mounting block 18 can be detached from the notch by bolts;
[0036] A side of the assembly seat 16 facing the talcum powder box 1 is provided with an escape groove 17 adapted to the transmission belt 7;
[0037] By setting the combination seat 16, after the Hall sensor 9 is fixedly installed by using the telescopic bracket, the combination seat 16 is immediately covered on the rod body of the spiral stirring shaft 2 located outside the talcum powder box 1, and the top and side of the combination seat 16 are respectively in contact with the bottom surface of the movable plate 8 and the outer wall of the talcum powder box 1, so that the combination seat 16, the talcum powder box 1 and the movable plate 8 form a relatively sealed box body, and the detection end of the combination seat 16 and the strong magnetic steel 13 are sealed and protected, so as to prevent the detection end of the combination seat 16 from being exposed to the external environment for a long time and being attached by a large amount of dust, which affects the use effect;
[0038] During the process of covering the combined seat 16 on the rod body of the spiral stirring shaft 2, it is necessary to pay attention to inserting the belt body of the transmission belt 7 into the inner side of the avoidance groove 17, and then using the avoidance groove 17 to provide a movable space for the transmission belt 7, and at the same time, it is also necessary to pay attention to inserting the mounting block 18 into the notch, so as to use bolts to lock the mounting block 18 in the notch, thereby ensuring a firm connection between the movable plate 8 and the combined seat 16.
[0039] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A talcum powder box stop alarm device, comprising a talcum powder box (1), a spiral stirring shaft (2) arranged transversely in the talcum powder box (1), and four groups of legs (3) respectively fixed on the four corners of the bottom surface of the talcum powder box (1), a connecting plate (4) is fixed between two legs (3) on the same side, one end of the spiral stirring shaft (2) is rotatably connected to the inner wall of the talcum powder box (1) through a bearing, and the other end of the spiral stirring shaft (2) rotates to pass through the talcum powder box (1), characterized in that: A driving mechanism for providing a rotational force for the spiral stirring shaft (2) is provided on one of the connecting plates (4), and an emergency alarm mechanism is provided on the outer side of the talcum powder box (1); The driving mechanism comprises a motor (5) mounted on one side of the connecting plate (4), the output shaft of the motor (5) rotatably passes through the connecting plate (4) and is tightly sleeved with a first transmission wheel (6), one end of the spiral stirring shaft (2) located outside the talcum powder box (1) is tightly sleeved with a second transmission wheel (19), and a transmission belt (7) is connected between the first transmission wheel (6) and the second transmission wheel (19); The emergency alarm mechanism comprises a telescopic bracket and a controller (14) installed on the outer wall of the talcum powder box (1), an alarm (15) is installed on the top of the controller (14), a Hall sensor (9) is arranged on the telescopic bracket, and the Hall sensor (9) and the alarm (15) are both electrically connected to the controller (14), and a strong magnetic steel (13) corresponding to the detection end of the Hall sensor (9) is fixed to the shaft of the spiral stirring shaft (2) located outside the talcum powder box (1).
2. A talcum powder box stall alarm device according to claim 1, characterized in that: The telescopic bracket comprises a mounting plate (10) with an open bottom and mounted on the outer wall of the talcum powder box (1) by bolts, a movable plate (8) is slidably arranged below the mounting plate (10), the Hall sensor (9) is mounted on the movable plate (8), and an adjustment seat (11) is slidably arranged on the inner side of the mounting plate (10) and is vertically fixed to the movable plate (8).
3. The talcum powder box stall alarm device according to claim 2, characterized in that: The spiral stirring shaft (2) is located on the rod body outside the talcum powder box (1) and is also covered with a combination seat (16) that is in contact with the outer wall of the talcum powder box (1), and the detection end of the Hall sensor (9) and the strong magnetic steel (13) are both located on the inner side of the combination seat (16).
4. The talcum powder box stall alarm device according to claim 2, characterized in that: A thread groove is provided in the inner wall of the adjustment seat (11), an adjustment screw (12) is threadedly connected in the thread groove, an adjustment column (20) is provided above the mounting plate (10), the adjustment column (20) passes through the mounting plate (10) and is fixed to the adjustment screw (12).
5. The talcum powder box stall alarm device according to claim 3, characterized in that: A mounting block (18) is fixed to the top of the assembly seat (16), and a notch matching the mounting block (18) is provided on the side of the movable plate (8) away from the talcum powder box (1), and the mounting block (18) can be detached from the notch by means of bolts.
6. The talcum powder box stall alarm device according to claim 5, characterized in that: A side of the combined seat (16) facing the talcum powder box (1) is provided with an avoidance groove (17) adapted to the transmission belt (7).