Generator regulator assembly
By designing a generator regulator assembly including a replacement device and a disassembly device, the problem of poor contact caused by wear of carbon brushes is solved, and the convenient replacement of carbon brushes and the rapid disassembly of regulators is achieved, which improves the normal working ability and maintenance convenience of the generator.
Patent Information
- Application Number
- CN202421462611.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-06-25
AI Technical Summary
In the existing automotive generator regulator components, the carbon brushes are damaged due to long-term friction and wear, resulting in poor contact and cannot keep fitting the rotor tightly, affecting the normal operation of the generator.
A generator regulator assembly including a replacement device and a disassembly device is designed. The replacement device realizes the replacement and fixation of carbon brushes through rectangular grooves, clamping rings, ring grooves, round holes and clamping rods; the disassembly device facilitates the disassembly and installation of the regulator through rectangular strips, grooves, clamping balls and bolts.
Through the design of the replacement device, the carbon brush can be easily replaced and fixed to avoid poor contact problems caused by wear; through the design of the disassembly device, the regulator can be quickly disassembled and installed, improving the convenience of maintenance.
Smart Images

Figure CN222785612U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of generator regulator components, in particular to a generator regulator component. Background Art
[0002] The regulator is a regulator used on the automobile generator, which is mainly composed of the regulator and other parts. The regulator is connected to the automobile generator for use.
[0003] Generally, the carbon brushes inside the automobile generator regulator assembly are fixed inside the rotor fixing frame and close to the rotor surface. As a result, the carbon brushes will become shorter due to friction with the rotor for a long time, which will cause poor contact due to wear and tear, and the carbon brushes will not be able to keep close to the rotor, causing an impact. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a generator regulator component.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: including a bracket, an adjuster arranged on the surface of the bracket, a rotor fixing frame arranged on the side of the bracket, and a carbon brush arranged in the rotor fixing frame, including: a replacement device, arranged in the rotor fixing frame, including a rectangular groove for inserting the carbon brush, a clamping ring arranged on the side of the carbon brush, and a ring groove opened on the inner wall of the rectangular groove and cooperating with the clamping ring, and a limiting support device arranged on the side wall of the carbon brush for fixing the carbon brush; a disassembly device, arranged on the side of the bracket, for fixing the adjuster.
[0006] Preferably, the position limiting support device includes a circular groove opened on the inner wall of the rectangular groove, a circular hole obliquely opened on the side of the carbon brush corresponding to the circular groove, and a clamping rod arranged in the circular hole and capable of elastic expansion and contraction, and a rectangular rod is fixedly connected to the surface of the clamping rod.
[0007] Preferably, a rectangular block is fixedly connected to the side surface of the rectangular rod, and the rectangular block is a rubber block.
[0008] Preferably, the disassembly device comprises a groove opened on the side of the bracket, and a rectangular bar is fixedly connected to the side of the adjuster, and the rectangular bar is inserted into the interior of the groove.
[0009] Preferably, a locking ball is fixedly connected to the surface of the rectangular strip, and an arc groove is formed on the inner wall of the groove, and the arc groove is adapted to the locking ball.
[0010] Preferably, a side surface of the bracket is threadedly connected with a bolt, and the bolt is inserted into the interior of the regulator.
[0011] Preferably, a cushion block is sleeved on the surface of the bolt, and the cushion block is a rubber block.
[0012] Compared with the prior art, the advantages and positive effects of the utility model are:
[0013] In the utility model, by arranging a replacement device, when the carbon brush needs to be replaced, the rectangular rod is moved toward the direction of the carbon brush, thereby driving the clamping rod to retract into the inside of the circular hole, so that the clamping rod is disengaged from the circular groove, and then the carbon brush is taken out. When a new carbon brush is installed, the carbon brush is initially fixed in the inside of the rectangular groove under the action of the clamping ring and the ring groove, and the clamping rod can be firmly inserted into the inside of the circular groove under the action of the telescopic rod and the spring, thereby achieving the fixing effect, and is easy to disassemble under the action of the rectangular rod, and the circular hole obliquely opened on the side of the carbon brush enables the clamping rod to play a role in pushing the carbon brush close to the rotor after the carbon brush is shortened due to wear, thereby solving the problem that the carbon brush cannot fit the rotor due to long-term wear. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 A three-dimensional structural schematic diagram of a generator regulator assembly is proposed for the utility model;
[0015] Figure 2 A schematic diagram of a replacement device for a generator regulator assembly is provided for the utility model;
[0016] Figure 3 A partial schematic diagram of a disassembly device for a generator regulator assembly proposed by the utility model;
[0017] Figure 4 The utility model provides a schematic diagram of a disassembly device for a generator regulator assembly.
[0018] Legend: 1. Bracket; 2. Replacement device; 21. Rectangular groove; 22. Ring groove; 23. Snap ring; 24. Round hole; 25. Telescopic rod; 26. Spring; 27. Round groove; 28. Clamping rod; 29. Rectangular rod; 210. Rectangular block; 3. Disassembly device; 31. Rectangular bar; 32. Groove; 33. Arc groove; 34. Clamping ball; 35. Bolt; 36. Spacer; 4. Regulator; 5. Rotor fixing frame; 6. Carbon brush. DETAILED DESCRIPTION
[0019] Embodiment 1:
[0020] like Figure 1-4As shown, a generator regulator 4 component includes a bracket 1, a regulator 4 is arranged on the surface of the bracket 1, a disassembly device 3 is arranged on the side of the bracket 1, a rotor fixing frame 5 is fixedly connected to the side of the bracket 1, a carbon brush 6 is arranged inside the rotor fixing frame 5, and a replacement device 2 is arranged inside the rotor fixing frame 5. When the generator regulator 4 is needed, the regulator 4 is fixed to the surface of the bracket 1 by the disassembly device 3 for use, and the rotor is put into the rotor fixing frame 5 to fit tightly with the carbon brush 6 for use.
[0021] Embodiment 2:
[0022] Reference Figure 2 The replacement device 2 includes a rectangular groove 21 formed on the inner wall of the rotor fixing frame 5, a carbon brush 6 is inserted into the rectangular groove 21, a retaining ring 23 is fixedly connected to the surface of the carbon brush 6, and an annular groove 22 is formed on the inner wall of the rectangular groove 21. Under the action of the replacement device 2, the carbon brush 6 can be replaced when it cannot fit tightly on the rotor, thereby achieving the purpose of replacement. When the generator regulator 4 needs to be used, the regulator 4 is fixed to the surface of the bracket 1 through the disassembly device 3, and the rotor is placed in the rotor fixing frame 5 to fit tightly with the carbon brush 6. In use, a circular groove 27 is provided on the inner wall of the rectangular groove 21, and a clamping rod 28 is provided on the side of the carbon brush 6. The clamping rod 28 is inserted into the inside of the circular groove 27, and a rectangular rod 29 is fixedly connected to the surface of the clamping rod 28. Under the action of the clamping rod 28 and the circular groove 27, the carbon brush 6 can be fixed in the inside of the rectangular groove 21, thereby achieving a fixing effect. A circular hole 24 is provided on the side of the carbon brush 6, and a telescopic rod 25 is fixedly connected to the inner wall of the circular hole 24. The movable end of the telescopic rod 25 is fixedly connected to the clamping rod 28, and a spring 26 is sleeved on the surface of the telescopic rod 25. The two ends of 26 are respectively fixedly connected to the inner wall of the circular hole 24 and one end of the clamping rod 28. Under the action of the telescopic rod 25 and the spring 26, the clamping rod 28 can be firmly inserted into the inside of the circular groove 27. The side of the rectangular rod 29 is fixedly connected with a rectangular block 210. The rectangular block 210 is a rubber block. Under the action of the rectangular block 210, the rectangular rod 29 will not contact the inner wall of the rectangular groove 21, thereby avoiding the phenomenon of rigid contact. When the carbon brush 6 needs to be replaced, the rectangular rod 29 is moved in the direction of the carbon brush 6, thereby driving the clamping rod 28 to retract into the circular hole. 24, so that the clamping rod 28 is separated from the circular groove 27, and then the carbon brush 6 is taken out. When the new carbon brush 6 is installed, the carbon brush 6 is initially fixed in the rectangular groove 21 under the action of the clamping ring 23 and the annular groove 22. Under the action of the telescopic rod 25 and the spring 26, the clamping rod 28 can be firmly inserted into the circular groove 27, thereby achieving the fixing effect. Under the action of the rectangular block 210, the rectangular rod 29 will not contact the inner wall of the rectangular groove 21, thereby avoiding the phenomenon of rigid contact, thereby achieving the purpose of replacement.
[0023] Embodiment 3:
[0024] Reference Figure 3-4 The disassembly device 3 includes a groove 32 opened on the side of the bracket 1, a rectangular bar 31 is fixedly connected to the side of the adjuster 4, and the rectangular bar 31 is inserted into the inside of the groove 32. Under the action of the rectangular bar 31 and the groove 32, the adjuster 4 can be initially stuck in the inside of the bracket 1. The surface of the rectangular bar 31 is fixedly connected with a card ball 34. The inner wall of the groove 32 is provided with an arc groove 33. The arc groove 33 is adapted to the card ball 34. Under the action of the arc groove 33 and the card ball 34, the adjuster 4 can be fixed in the inside of the bracket 1. The side of the bracket 1 is threadedly connected with a bolt 35, and the bolt The bolt 35 is inserted into the inside of the regulator 4. Under the action of the bolt 35, the regulator 4 can be fixed inside the bracket 1, thereby avoiding the regulator 4 from falling off. A pad 36 is sleeved on the surface of the bolt 35. The pad 36 is a rubber block. Under the action of the pad 36, the bolt 35 will not be overloaded. When the regulator 4 needs to be disassembled and repaired, the bolt 35 is removed and the regulator 4 is pulled outward, so that the ball 34 is disengaged from the arc groove 33, and then the rectangular bar 31 is disengaged from the groove 32, so that the regulator 4 is removed, thereby achieving the effect of convenient disassembly.
[0025] Working principle: When the generator regulator 4 is needed, the regulator 4 is fixed to the surface of the bracket 1 through the disassembly device 3, and the rotor is placed in the rotor fixing frame 5 to fit closely with the carbon brush 6 for use. When the carbon brush 6 needs to be replaced, the rectangular rod 29 is moved toward the carbon brush 6, thereby driving the clamping rod 28 to retract into the circular hole 24, so that the clamping rod 28 is separated from the circular groove 27, and then the carbon brush 6 is taken out. When the new carbon brush 6 is installed, the carbon brush 6 is initially fixed in the rectangular groove 21 under the action of the clamping ring 23 and the annular groove 22, and the telescopic rod 2 5 and the spring 26, the clamping rod 28 can be firmly inserted into the inner part of the circular groove 27, thereby achieving the fixing effect. Under the action of the rectangular block 210, the rectangular rod 29 will not contact the inner wall of the rectangular groove 21, thereby avoiding the phenomenon of rigid contact, thereby achieving the replacement effect. When the regulator 4 needs to be disassembled for inspection, the bolt 35 is removed, and the regulator 4 is pulled outward, so that the clamping ball 34 is separated from the arc groove 33, and then the rectangular bar 31 is separated from the groove 32, so that the regulator 4 is removed, thereby achieving the effect of convenient disassembly.
Claims
1. A generator regulator assembly, comprising a bracket (1), a regulator (4) arranged on the surface of the bracket (1), a rotor fixing frame (5) arranged on the side of the bracket (1), and a carbon brush (6) arranged in the rotor fixing frame (5), characterized in that: include: A replacement device (2) is arranged in a rotor fixing frame (5), comprising a rectangular groove (21) for inserting a carbon brush (6), a retaining ring (23) arranged on the side of the carbon brush (6), and an annular groove (22) provided on the inner wall of the rectangular groove (21) and cooperating with the retaining ring (23), and a position limiting support device arranged on the side wall of the carbon brush (6) for fixing the carbon brush (6); The disassembly device (3) is arranged on the side of the bracket (1) and is used to fix the regulator (4).
2. The generator regulator assembly according to claim 1, characterized in that: The position-limiting support device comprises a circular groove (27) provided on the inner wall of the rectangular groove (21), a circular hole (24) provided obliquely on the side of the carbon brush (6) and corresponding to the circular groove (27), and a clamping rod (28) disposed in the circular hole (24) and capable of elastic expansion and contraction, wherein a rectangular rod (29) is fixedly connected to the surface of the clamping rod (28).
3. The generator regulator assembly according to claim 2, characterized in that: A rectangular block (210) is fixedly connected to the side surface of the rectangular rod (29), and the rectangular block (210) is a rubber block.
4. The generator regulator assembly according to claim 3, characterized in that: The disassembly device (3) comprises a groove (32) opened on the side of the bracket (1), and a rectangular bar (31) is fixedly connected to the side of the adjuster (4), and the rectangular bar (31) is inserted into the interior of the groove (32).
5. The generator regulator assembly according to claim 4, characterized in that: A clamping ball (34) is fixedly connected to the surface of the rectangular strip (31), and an arc groove (33) is provided on the inner wall of the groove (32), and the arc groove (33) is adapted to the clamping ball (34).
6. The generator regulator assembly according to claim 5, characterized in that: The side surface of the bracket (1) is threadedly connected with a bolt (35), and the bolt (35) is inserted into the interior of the regulator (4).
7. The generator regulator assembly according to claim 6, characterized in that: A cushion block (36) is sleeved on the surface of the bolt (35), and the cushion block (36) is a rubber block.