Full-automatic counter soaking machine
By designing a fully automatic puffing machine, the rotary hanging device and lifting drive mechanism are used to realize automatic immersion of tool trays, the problem of cumbersome softening treatment of the existing technology of Zhonggangbao sheets is solved, and the softening quality and production efficiency are improved.
Patent Information
- Application Number
- CN202421316919.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-06-11
AI Technical Summary
The lack of Gangbao immersion equipment suitable for small batch production in the prior art has resulted in cumbersome softening treatment of Gangbao sheets and affecting quality.
A fully automatic port purse machine is designed, including a main machine, a work tray and a soaking bucket, and a rotary hanging device and a lifting drive mechanism are used to realize the automatic lifting and rotating soaking of the work tray.
It improves the softening quality of Gangbao sheets, reduces the difficulty and cost of manual operation, realizes automated production, and improves production efficiency.
Smart Images

Figure CN222787181U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shoemaking processing equipment, in particular to a full-automatic shoe soaking machine. Background Art
[0002] Low-temperature Hong Kong Bao materials are divided into pulp low-temperature Hong Kong Bao, chemical sheet low-temperature Hong Kong Bao and hot melt adhesive low-temperature Hong Kong Bao. Leather pulp low-temperature Hong Kong Bao and chemical sheet low-temperature Hong Kong Bao need to be treated by immersion before molding to achieve the softening conditions for molding, that is, soak the Hong Kong Bao sheet in water or toluene solvent, and take it out after the Hong Kong Bao sheet softens.
[0003] There is no Hongbao immersion equipment suitable for small-batch production in the prior art. When softening Hongbao sheets, workers usually immerse the tooling tray containing multiple Hongbao sheets in a barrel filled with water or toluene solvent by hanging. In order to improve the softening quality of the Hongbao sheets, it is also necessary to rotate and stir them multiple times during the immersion process, which is very cumbersome. Therefore, it is necessary to manufacture an immersion equipment suitable for Hongbao sheets. Utility Model Content
[0004] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a fully automatic Hongbao soaking machine, which can quickly replace the tooling tray, improve the soaking quality of Hongbao, and reduce the difficulty of operation for workers.
[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a fully automatic Hong Kong treasure soaking machine, including a main machine, a tooling tray and a soaking barrel, a soaking chamber is provided on the front side of the main machine, and the soaking barrel is movably installed at the bottom of the soaking chamber; the main machine is provided with a rotating hanging device, the rotating hanging device includes a hanging rod which can move up and down, a connecting part is provided at the end of the hanging rod, and a strong magnet is provided at the connecting part; the tooling tray is provided with a hanging bracket, the two ends of the hanging bracket are respectively connected to the tooling tray, and a quick-sleeve joint is provided in the middle position of the hanging bracket, the quick-sleeve joint is sleeved on the connecting part of the hanging rod, and cooperates with the strong magnet magnetic attraction, the tooling tray assembled on the hanging rod, and movably immersed in the barrel cavity of the soaking barrel.
[0006] In a further technical solution, an outer wall of the connection portion is provided with an external thread; a locking ring is provided at the bottom of the quick-release joint, the locking ring is threadedly connected to the connection portion and abuts against the quick-release joint.
[0007] In a further technical solution, a linkage groove is further provided on the outer wall of the connection part, and the linkage groove is extended along the axial direction of the suspension rod; a linkage ring is sandwiched between the locking ring and the quick-release joint, and a linkage protrusion is formed on the inner ring of the linkage ring, and the linkage protrusion is movably inserted into the linkage groove.
[0008] In a further technical solution, a lifting drive mechanism is provided inside the soaking chamber, and the lifting drive mechanism includes a lifting guide rail, a lifting seat and a lifting drive cylinder; the lifting guide rail is arranged on the inner wall of the soaking chamber, and the lifting guide rail is arranged in the vertical direction, and the lifting guide rail is slidably installed with at least two supporting sliders; the lifting seat is fixedly connected to each supporting slider, and the lifting seat is protruded in the horizontal direction and is located directly above the soaking barrel, the suspension rod is installed at the bottom of the lifting seat, and a connecting plate is provided on the rear side of the lifting seat; the lifting drive cylinder is fixedly installed on the main machine, and the lifting drive cylinder has a piston rod that can move in a straight line, the lifting drive cylinder is parallel to the lifting guide rail, and the end of its piston rod is fixedly connected to the connecting plate.
[0009] In a further technical solution, the lifting seat and the connecting plate are respectively located at the front and rear sides of the lifting guide rail, and a balancing suspension rod is provided at the end of the connecting plate, and a balancing weight is hung on the balancing suspension rod.
[0010] In a further technical solution, the lifting seat is provided with a rotation driving mechanism, which includes a rotation bearing seat and a rotation driving motor. The rotation bearing seat is fixed to the top surface of the lifting seat, and a passive pulley is provided on the top of the rotation bearing seat. The upper end of the suspension rod passes through the lifting seat and is rotatably installed on the rotation bearing seat. The passive pulley and the suspension rod are coaxially connected; the rotation driving motor is fixed to the side of the rotation bearing seat, and the output shaft of the rotation driving motor is provided with a driving pulley. A transmission belt is wound between the driving pulley and the passive pulley to drive the suspension rod and the tooling disk to rotate on the axis.
[0011] In a further technical solution, a push-driving cylinder is provided on both sides of the bottom of the lifting seat, and the ends of the piston rods of the two push-driving cylinders are commonly connected to a barrel cover plate, which matches the barrel mouth of the soaking barrel and cooperates with it for sealing; an avoidance hole running through the barrel cover plate is provided at the center of the barrel cover plate, and a rotating sleeve is provided at the avoidance hole, and the lifting rod is movably inserted into the avoidance hole and cooperates with the inner wall gap of the rotating sleeve.
[0012] In a further technical solution, a barrel positioning bracket is provided on the inner side of the soaking chamber, and the barrel positioning bracket is provided with a semi-arc-shaped limit bar, the limit bar matches the outer wall contour of the soaking barrel, and the soaking barrel is tightly against the limit bar; a buckle steel belt is provided at the outer opening of the soaking chamber, one end of the buckle steel belt is pivotally connected to the main engine, and a locking assembly is provided between the other end and the main engine, and the buckle steel belt is tightly held to the soaking barrel.
[0013] In a further technical solution, a roller is provided at the bottom of the soaking barrel.
[0014] In a further technical solution, the tooling tray is provided with multiple leakage holes; multiple support rods are provided at the edge of the upper surface of the tooling tray, and each support rod is commonly connected to a Hongbao sheet positioning frame; the Hongbao sheet positioning frame is provided with multiple sheet clamping structures, and each sheet clamping structure comprises multiple clamping rods spaced apart and arranged side by side.
[0015] After adopting the above structure, the advantages of the utility model compared with the prior art are as follows: the utility model provides a fully automatic soaking machine for Gangbao, which can be used for the soaking and softening treatment of Gangbao sheets before molding, and realizes automatic lifting and soaking and rotation soaking of Gangbao sheets in the soaking barrel, thereby improving the softening quality and reducing labor costs; it has a tooling tray structure with fast replacement, and the tooling tray is quickly magnetically assembled through magnetic attraction, thereby improving the replacement speed and production efficiency; a lifting drive mechanism is arranged inside the main machine to lift and drive the suspension rod and the tooling tray, thereby eliminating manual soaking operations and further reducing labor costs; a rotating drive mechanism is arranged on the lifting seat to rotationally drive the suspension rod and the tooling tray, so that the Gangbao sheets can be rotationally soaked during the soaking process, and a rapid circumferential linkage assembly between the tooling tray and the suspension rod is achieved through a clamped linkage ring, which makes replacement simple and further improves the softening efficiency and softening quality of the Gangbao sheets. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0017] Figure 1 It is a structural schematic diagram of the utility model in an open state.
[0018] Figure 2 It is a cross-sectional schematic diagram of the utility model.
[0019] Figure 3 It is a structural schematic diagram of the tooling tray of the utility model when being disassembled and assembled.
[0020] Figure 4 It is a cross-sectional schematic diagram of the tooling tray in the utility model. DETAILED DESCRIPTION
[0021] The following are only preferred embodiments of the present invention, and do not limit the protection scope of the present invention.
[0022] like Figures 1 to 4As shown, a fully automatic Hong Kong treasure soaking machine includes a main machine 1, a tooling tray 3 and a soaking barrel 2. The front side of the main machine 1 is provided with a soaking chamber 10, and the soaking barrel 2 is movably installed at the bottom of the soaking chamber 10; the main machine 1 is provided with a rotating hanging device, and the rotating hanging device includes a hanging rod 4 that can move up and down, and the end of the hanging rod 4 is provided with a connecting portion 41, and the connecting portion 41 is provided with a strong magnet 42; the tooling tray 3 is provided with a hanging bracket 32, and the two ends of the hanging bracket 32 are respectively connected to the tooling tray 3, and a quick-sleeve joint 33 is provided in the middle position of the hanging bracket 32, and the quick-sleeve joint 33 is sleeved on the connecting portion 41 of the hanging rod 4, and cooperates with the strong magnet 42 by magnetic attraction, and the tooling tray 3 assembled on the hanging rod 4 is movably immersed in the barrel cavity of the soaking barrel 2. The outer wall of the connecting portion 41 is provided with an external thread; the bottom of the quick-sleeve joint 33 is provided with a locking ring 35, and the locking ring 35 is threadedly connected to the connecting portion 41 and abuts against the quick-sleeve joint 33. The outer wall of the connecting portion 41 is also provided with a linkage groove 410, which is extended along the axial direction of the suspension rod 4; a linkage ring 34 is sandwiched between the locking ring 35 and the quick-fit joint 33, and a linkage protrusion 341 is formed on the inner ring of the linkage ring 34, and the linkage protrusion 341 is movably inserted into the linkage groove 410.
[0023] The tooling tray 3 in this embodiment realizes rapid magnetic assembly with the suspension rod 4 through a quick-slip joint 33, which allows rapid replacement and improves production efficiency. During actual operation, two tooling trays 3 can be prepared for alternating use, that is, one tooling tray 3 is performing soaking treatment work while the other tooling tray 3 is performing Hong Kong treasure sheet loading work, which can further improve the Hong Kong treasure soaking treatment efficiency of the workshop.
[0024] The tooling tray quick-installation structure provided in this embodiment can quickly hang and circumferentially link the tooling tray 3. First, the tooling tray 3 is quickly lifted by the strong magnet 42; then the linkage ring 34 is clamped by the locking ring 35, and the linkage protrusion 341 of the linkage ring 34 is inserted into the linkage groove 410 to achieve circumferential clamping between the linkage ring 34 and the suspension rod 4, and then the linkage ring 34 is clamped by the locking ring 35 to increase the static friction between the linkage ring 34 and the quick-fit joint 33, so as to achieve circumferential linkage between the tooling tray 3 and the suspension rod 4. This quick-installation structure has the advantages of simple assembly and convenient replacement, which can further speed up the replacement rate of the tooling tray 3 by workers and improve the production efficiency of the workshop.
[0025] Specifically, a lifting drive mechanism is provided inside the soaking chamber 10, and the lifting drive mechanism includes a lifting guide rail 604, a lifting seat 6 and a lifting drive cylinder 61; the lifting guide rail 604 is arranged on the inner wall of the soaking chamber 10, and the lifting guide rail 604 is arranged in the vertical direction, and the lifting guide rail 604 is slidably installed with at least two supporting sliders 603; the lifting seat 6 is fixedly connected to each supporting slider 603, and the lifting seat 6 is protruding in the horizontal direction and is located directly above the soaking barrel 2, the suspension rod 4 is installed at the bottom of the lifting seat 6, and a connecting plate 601 is provided on the rear side of the lifting seat 6; the lifting drive cylinder 61 is fixedly installed on the main machine 1, and the lifting drive cylinder 61 has a piston rod that moves in a straight line, the lifting drive cylinder 61 is parallel to the lifting guide rail 604, and the end of its piston rod is fixedly connected to the connecting plate 601.
[0026] Specifically, the lifting seat 6 and the connecting plate 601 are respectively located at the front and rear sides of the lifting guide rail 604 , and a balancing suspension rod 4 is provided at the end of the connecting plate 601 , and a balancing weight 602 is hung on the balancing suspension rod 4 .
[0027] Specifically, the lifting seat 6 is provided with a rotation driving mechanism, which includes a rotation bearing seat 63 and a rotation driving motor 62. The rotation bearing seat 63 is fixed to the top surface of the lifting seat 6, and a passive pulley 631 is provided on the top of the rotation bearing seat 63. The upper end of the suspension rod 4 passes through the lifting seat 6 and is rotatably installed on the rotation bearing seat 63. The passive pulley 631 is coaxially connected with the suspension rod 4. The rotation driving motor 62 is fixed to the side of the rotation bearing seat 63, and the output shaft of the rotation driving motor 62 is provided with a driving pulley 621. A transmission belt is wound between the driving pulley 621 and the passive pulley 631 to drive the suspension rod 4 and the tooling disk 3 to rotate on the axis.
[0028] Specifically, a push-on driving cylinder 51 is respectively provided on both sides of the bottom of the lifting seat 6, and the ends of the piston rods of the two push-on driving cylinders 51 are commonly connected to a barrel cover plate 5, which matches the barrel mouth of the soaking barrel 2 and is sealed therewith; an avoidance hole running through the barrel mouth from top to bottom is provided at the center of the barrel cover plate 5, and a rotating sleeve 50 is provided at the avoidance hole, and the hanging rod 4 is movably inserted into the avoidance hole and cooperates with the inner wall gap of the rotating sleeve 50.
[0029] Specifically, a control device 11 is disposed on the top of the main machine 1 , and the control device 11 is respectively connected to the lifting drive mechanism and the rotating drive mechanism.
[0030] The main machine 1 is internally provided with a driving mechanism in the vertical direction and the rotation direction, which can drive the tooling plate 3 to perform the lifting movement for automatic immersion treatment and drive the Hong Kong treasure to rotate and soak in the soaking barrel 2, so as to realize the automatic immersion treatment of the Hong Kong treasure and further improve the softening efficiency and quality of the Hong Kong treasure; the Hong Kong treasure is intermittently driven to rotate by the control device 11, so that the liquid medicine can more efficiently invade the Hong Kong treasure, thereby improving the softening efficiency and quality of the Hong Kong treasure; the lifting drive mechanism is arranged inside the main machine 1 to lift and drive the suspension rod 4 and the tooling plate 3, thereby eliminating the manual immersion operation and further reducing the labor cost.
[0031] Specifically, a barrel positioning bracket 102 is provided on the inner side of the soaking chamber 10, and the barrel positioning bracket 102 is provided with a semi-circular arc-shaped limit bar, which matches the outer wall contour of the soaking barrel 2, and the soaking barrel 2 is tightly against the limit bar; a buckle steel belt 101 is provided at the outer opening of the soaking chamber 10, one end of the buckle steel belt 101 is pivotally connected to the main unit 1, and a locking assembly is provided between the other end and the main unit 1, and the buckle steel belt 101 is tightly embraced by the soaking barrel 2.
[0032] Among them, the locking assembly includes a buckle seat 1012 and a buckle piece 1011, and the buckle piece 1011 is movably installed on the end of the buckle steel belt 101; the buckle seat 1012 is fixed to one side of the main unit 1, and when the buckle piece 1011 is buckled to the buckle seat 1012, the buckle steel belt 101 just hugs the soaking bucket 2, and the soaking bucket 2 is tightly against the limit bar.
[0033] Specifically, a roller is provided at the bottom of the soaking bucket 2. The soaking bucket 2 with a roller design is convenient for pushing out and putting in the soaking bucket 2, and is convenient for changing medicines.
[0034] Specifically, the tooling tray 3 is provided with a plurality of leak holes 30; a plurality of supporting rods 311 are provided at the edge of the upper surface of the tooling tray 3, and each supporting rod 311 is connected to a Hongbao sheet positioning frame 31; the Hongbao sheet positioning frame 31 is provided with a plurality of sheet material clamping structures, and each sheet material clamping structure includes a plurality of clamping rods 312 arranged side by side at intervals. This sheet material clamping structure composed of the clamping rods 312 can be applied to the rapid tooling of Hongbao sheets, thereby improving the tooling efficiency.
[0035] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, according to the concept of the present invention, there will be changes in the specific implementation methods and application scopes. The contents of this specification should not be understood as limiting the present invention.
Claims
1. A fully automatic Hong Kong treasure machine, characterized by: The invention comprises a main machine (1), a tooling tray (3) and a soaking barrel (2), wherein a soaking chamber (10) is arranged at the front side of the main machine (1), and the soaking barrel (2) is movably mounted at the bottom of the soaking chamber (10); the main machine (1) is provided with a rotating hanging device, and the rotating hanging device comprises a hanging rod (4) which can move up and down, and a connecting part (41) is arranged at the end of the hanging rod (4), and a strong magnet (42) is arranged at the connecting part (41); the tooling tray (3) is provided with a hanging bracket (32), and the two ends of the hanging bracket (32) are respectively connected to the tooling tray (3), and a quick-sleeve joint (33) is arranged in the middle position of the hanging bracket (32), and the quick-sleeve joint (33) is sleeved on the connecting part (41) of the hanging rod (4), and is magnetically matched with the strong magnet (42), and the tooling tray (3) is assembled on the hanging rod (4) and movably immersed in the barrel cavity of the soaking barrel (2).
2. The fully automatic Hong Kong treasure machine according to claim 1, characterized in that: The outer wall of the connecting portion (41) is provided with an external thread; the bottom of the quick-release joint (33) is provided with a locking ring (35), which is threadedly connected to the connecting portion (41) and abuts against the quick-release joint (33).
3. The fully automatic Hong Kong treasure machine according to claim 2, characterized in that: The outer wall of the connecting portion (41) is also provided with a linkage groove (410), which is extended along the axial direction of the suspension rod (4); a linkage ring (34) is sandwiched between the locking ring (35) and the quick-release joint (33), and a linkage protrusion (341) is formed on the inner ring of the linkage ring (34), and the linkage protrusion (341) is movably plugged into the linkage groove (410).
4. The fully automatic Hong Kong treasure machine according to claim 3, characterized in that: A lifting drive mechanism is provided inside the soaking chamber (10), and the lifting drive mechanism comprises a lifting guide rail (604), a lifting seat (6) and a lifting drive cylinder (61); the lifting guide rail (604) is arranged on the inner wall of the soaking chamber (10), the lifting guide rail (604) is arranged in the vertical direction, and at least two supporting sliders (603) are slidably installed on the lifting guide rail (604); the lifting seat (6) is fixedly connected to each supporting slider (603), the lifting seat (6) is protruding in the horizontal direction, and is located directly above the soaking barrel (2), the suspension rod (4) is installed at the bottom of the lifting seat (6), and a connecting plate (601) is provided on the rear side of the lifting seat (6); the lifting drive cylinder (61) is fixedly installed on the main machine (1), the lifting drive cylinder (61) has a piston rod that moves in a straight line, the lifting drive cylinder (61) is parallel to the lifting guide rail (604), and the end of its piston rod is fixedly connected to the connecting plate (601).
5. The fully automatic Hong Kong treasure machine according to claim 4, characterized in that: The lifting seat (6) and the connecting plate (601) are respectively located at the front and rear sides of the lifting guide rail (604); a balancing suspension rod (4) is provided at the end of the connecting plate (601); and a balancing weight (602) is hung on the balancing suspension rod (4).
6. The fully automatic Hong Kong treasure machine according to claim 5, characterized in that: The lifting seat (6) is provided with a rotation driving mechanism, which includes a rotation bearing seat (63) and a rotation driving motor (62). The rotation bearing seat (63) is fixed to the top surface of the lifting seat (6), and a passive pulley (631) is provided on the top of the rotation bearing seat (63). The upper end of the suspension rod (4) passes through the lifting seat (6) and is rotatably mounted on the rotation bearing seat (63). The passive pulley (631) and the suspension rod (4) are coaxially connected. The rotation driving motor (62) is fixed to the side of the rotation bearing seat (63), and the output shaft of the rotation driving motor (62) is provided with a driving pulley (621). A transmission belt is wound between the driving pulley (621) and the passive pulley (631) to drive the suspension rod (4) and the tooling disc (3) to rotate on the axis.
7. The fully automatic Hong Kong treasure machine according to claim 6, characterized in that: A push-pushing driving cylinder (51) is respectively arranged on both sides of the bottom of the lifting seat (6); the ends of the piston rods of the two push-pushing driving cylinders (51) are commonly connected to a barrel cover plate (5); the barrel cover plate (5) matches the barrel mouth of the soaking barrel (2) and is sealed therewith; a avoidance hole is arranged at the center of the barrel cover plate (5) and runs through from top to bottom; a rotating sleeve (50) is arranged at the avoidance hole; the hanging rod (4) is movably arranged in the avoidance hole and is clearance-matched with the inner wall of the rotating sleeve (50).
8. The fully automatic Hong Kong treasure machine according to claim 1, characterized in that: A barrel positioning bracket (102) is provided on the inner side of the soaking chamber (10), and the barrel positioning bracket (102) is provided with a semi-circular arc-shaped limit bar, the limit bar matches the outer wall profile of the soaking barrel (2), and the soaking barrel (2) is tightly abutted against the limit bar; a buckle steel belt (101) is provided at the outer opening of the soaking chamber (10), one end of the buckle steel belt (101) is pivotally connected to the main machine (1), and a locking component is provided between the other end and the main machine (1), and the buckle steel belt (101) is tightly held to the soaking barrel (2).
9. The fully automatic Hong Kong treasure machine according to claim 1, characterized in that: The bottom of the soaking bucket (2) is provided with a roller.
10. The fully automatic Hong Kong treasure machine according to claim 1, characterized in that: The tooling tray (3) is provided with a plurality of leakage holes (30); a plurality of support rods (311) are provided at the edge of the upper surface of the tooling tray (3), and each support rod (311) is commonly connected to a Hongbao sheet positioning frame (31); the Hongbao sheet positioning frame (31) is provided with a plurality of sheet material clamping structures, and each sheet material clamping structure comprises a plurality of clamping rods (312) arranged side by side at intervals.