Rectifying tower condenser
By setting up an independent chamber and a slow flow structure in the distillation tower condenser, the problem of insufficient contact time between the condensate and the return pipe is solved, the heat absorption efficiency is improved, and the condensation effect is enhanced.
Patent Information
- Application Number
- CN202421666350.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-15
AI Technical Summary
In the existing distillation tower condensers, the contact time between the condensed water and the reflux tube is short, resulting in insufficient heat absorption and affecting the condensation effect.
An independent chamber is provided in the upper and lower diversion trays of the shunt tube, and a slow flow structure is fixed between the shunt tube and the clamping cavity of the outer tube body. The slow flow structure realizes the slow flow of condensed water and improves the heat absorption efficiency.
Through the design of the slow flow structure, the contact time between the condensate and the shunt pipe is extended, the heat absorption efficiency is improved, and the cooling effect is enhanced.
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Figure CN222788478U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of distillation, and in particular to a distillation tower condenser. Background Art
[0002] During the distillation process, the steam temperature in the distillation tower is very high. The condenser cools the high-temperature and high-pressure steam into liquid by using cooling water or other cooling media. This step is the key to reducing the changes in pressure and temperature and ensuring the stability in the distillation tower. After passing through the distillation tower, the liquid substances are collected by the condenser. These condensed liquids can be returned to the tower body and continue to cycle through repeated evaporation and condensation processes to achieve the purpose of separating and purifying liquid substances. The recovery efficiency of the condenser directly affects the separation effect.
[0003] After searching, the announcement number CN219681719U discloses a distillation tower condenser, including a condenser; a plurality of shunt pipes are arranged inside the condenser, and shunt plates are installed at both ends of the shunt pipes, a conduit is installed at the bottom of the shunt plate at the bottom of the condenser, and the bottom of the conduit extends out of the condenser and is installed on the upper side of the solution tank, an air inlet pipe is installed at one side of the middle of the conduit by bolts, and a reflux pipe is installed at the other end of the conduit, and the upper end of the reflux pipe passes through the condenser and is installed at the upper end of the shunt plate at the upper end of the condenser, and a liquid inlet pipe is installed on one side of the upper end of the condenser. The arrangement of the shunt pipes in the distillation tower condenser can disperse the steam, increase the contact area with the condensate, and improve the condensation effect of the steam. At the same time, the condenser is arranged vertically, and the height of the condenser is relatively high, which can improve the condensation effect of the condenser and reduce the occupied space of the condenser, making it convenient to use.
[0004] However, the above-mentioned distillation tower condenser still has the following problems: since the condensed water is directly introduced into the tank body, the condensed water flows faster in the tank body, resulting in a shorter contact time between the condensed water and the reflux pipe, resulting in insufficient heat absorption and affecting the condensation effect. Utility Model Content
[0005] The utility model provides a distillation tower condenser, which solves the problem in the prior art that the contact time between condensed water and a reflux pipe is short, resulting in insufficient heat absorption.
[0006] The technical solution of the utility model is as follows: a distillation tower condenser comprises a tank body, in which two diverter plates symmetrically distributed up and down are fixed, a plurality of diverter tubes in an annular array are arranged between the two diverter plates, a first chamber and a second chamber separated from the first chamber are provided in the two diverter plates, two ends of the diverter tubes are respectively communicated with the first chambers of the upper and lower diverter plates, an outer tube body is sleeved on the outer side of the diverter plate, two ends of the outer tube body are respectively communicated with the second chambers of the upper and lower diverter plates, and a slow-flow structure for slowing the flow of condensed water is fixed between the diverter tube and the clamping cavity of the outer tube body.
[0007] Preferably, the flow slowing structure is a plurality of pairs of first flow slowing plates and second flow slowing plates stacked up and down, the top outer edge of the first flow slowing plate fits with the inner wall of the outer tube body, the bottom inner edge of the first flow slowing plate fits with the inner wall of the diversion tube, the top inner edge of the second flow slowing plate fits with the inner wall of the diversion tube, and the bottom outer edge of the second flow slowing plate fits with the inner wall of the outer tube body.
[0008] Preferably, the first slow flow plate and the second slow flow plate are both conical structures, the diameter of the first slow flow plate gradually decreases from top to bottom, and the diameter of the second slow flow plate gradually increases from top to bottom.
[0009] Preferably, the contact portion between the first slow flow plate and the shunt pipe is provided with first leakage holes distributed in an annular manner around the outer wall of the shunt pipe, and the contact portion between the second slow flow plate and the outer tube body is provided with second leakage holes distributed in an annular manner around the inner wall of the outer tube body.
[0010] Preferably, the flow slowing structure is a spiral third flow slowing plate, the spiral inner edge of the third flow slowing plate is in contact with the outer wall of the diversion tube, and the spiral outer edge of the third flow slowing plate is in contact with the inner wall of the outer tube body.
[0011] Preferably, an air inlet pipe is fixed on the top of the tank body, and the air inlet pipe is communicated with the first chamber of the upper diverter plate. An air outlet pipe is fixed on the bottom of the tank body, and the air outlet pipe is communicated with the first chamber of the lower diverter plate.
[0012] Preferably, a water inlet pipe is fixed to one side of the top of the tank body, and the water inlet pipe is communicated with the second chamber of the upper diverter plate. A water outlet pipe is fixed to one side of the bottom of the tank body, and the water outlet pipe is communicated with the second chamber of the lower diverter plate.
[0013] The beneficial effects of the utility model are:
[0014] In the utility model, an independent first chamber and a second chamber are arranged in the upper and lower diverter plates of the diverter pipe, wherein the two ends of the diverter pipe are respectively communicated with the first chambers of the upper and lower diverter plates, and an outer tube body is sleeved on the outer side of the diverter plate, and the two ends of the outer tube body are respectively communicated with the second chambers of the upper and lower diverter plates, and a slow-flow structure for slowing the flow of condensed water is fixed between the diverter pipe and the clamping cavity of the outer tube body. The slow-flow structure realizes the slow flow of condensed water, improves the heat absorption efficiency of the diverter pipe, and increases the cooling effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0016] Figure 1 This is a schematic diagram of a half-section structure of a distillation tower condenser proposed in Example 1 of the utility model;
[0017] Figure 2 This is a half-section front view structural schematic diagram of a distillation tower condenser proposed in Example 1 of the utility model;
[0018] Figure 3 for Figure 1 The enlarged structural diagram at A in the middle;
[0019] Figure 4 This is a schematic diagram of a half-section structure of a distillation tower condenser proposed in Example 2 of the present utility model;
[0020] Figure 5 This is a half-section front view structural schematic diagram of a distillation tower condenser proposed in Example 2 of the utility model;
[0021] In the figure: 1. tank body; 11. air inlet pipe; 12. air outlet pipe; 13. water inlet pipe; 14. water outlet pipe; 2. diverter pipe; 3. diverter plate; 31. first chamber; 32. second chamber; 4. outer tube body; 5. slow flow structure; 51. first slow flow plate; 511. first leakage hole; 52. second slow flow plate; 521. second leakage hole; 53. third slow flow plate. DETAILED DESCRIPTION
[0022] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Embodiment 1
[0024] See also Figure 1 and Figure 2The utility model provides a technical solution: a distillation tower condenser, including a tank body 1, two diverter plates 3 symmetrically distributed up and down are fixed in the tank body 1, a plurality of diverter tubes 2 in an annular array are arranged between the two diverter plates 3, a first chamber 31 and a second chamber 32 separated from the first chamber 31 are provided in the two diverter plates 3, two ends of the diverter tube 2 are respectively communicated with the first chamber 31 of the upper and lower diverter plates 3 for the circulation of high-temperature steam, an outer tube body 4 is sleeved on the outer side of the diverter plate 3, two ends of the outer tube body 4 are respectively communicated with the second chamber 32 of the upper and lower diverter plates 3 for the circulation of condensed water, and a slow-flow structure 5 for slowing the flow of condensed water is fixed between the diverter tube 2 and the clamping cavity of the outer tube body 4.
[0025] See also Figure 2 and Figure 3 The slow flow structure 5 in this embodiment is composed of a plurality of pairs of first slow flow plates 51 and second slow flow plates 52 stacked up and down, the top outer edge of the first slow flow plate 51 fits with the inner wall of the outer tube body 4, the bottom inner edge of the first slow flow plate 51 fits with the inner wall of the shunt tube 2, the top inner edge of the second slow flow plate 52 fits with the inner wall of the shunt tube 2, the bottom outer edge of the second slow flow plate 52 fits with the inner wall of the outer tube body 4, the first slow flow plate 51 and the second slow flow plate 52 are both conical structures, the diameter of the first slow flow plate 51 gradually decreases from top to bottom, and the diameter of the second slow flow plate 52 gradually increases from top to bottom, the contact portion between the first slow flow plate 51 and the shunt tube 2 is provided with first leakage holes 511 distributed in an annular manner around the outer wall of the shunt tube 2, the contact portion between the second slow flow plate 52 and the outer tube body 4 is provided with second leakage holes 521 distributed in an annular manner around the inner wall of the outer tube body 4, wherein the first slow flow plate 51 and the second slow flow plate 52 are both conical structures, the diameter of the first slow flow plate 51 gradually decreases from top to bottom, and the diameter of the second slow flow plate 52 gradually increases from top to bottom, the contact portion between the first slow flow plate 51 and the shunt tube 2 is provided with first leakage holes 511 distributed in an annular manner around the outer wall of the shunt tube 2, and the contact portion between the second slow flow plate 52 and the outer tube body 4 is provided with second leakage holes 521 distributed in an annular manner around the inner wall of the outer tube body 4, wherein the first slow flow plate 51 and the second slow flow plate 52 are both conical structures, the diameter of the first slow flow plate 51 gradually decreases from top to bottom, Plate 51 and the second slow flow plate 52 are made of copper or aluminum with good thermal conductivity, which can absorb part of the heat in the shunt pipe 2 and improve the cooling effect. After the condensed water in the second chamber 32 of the upper shunt plate 3 enters the outer tube body 4, it first flows slowly downward on the conical surface of the first slow flow plate 51, which can fully absorb the heat on the first slow flow plate 51, and then leaks through the first leakage hole 511 at the bottom of the first slow flow plate 51 to the outer surface of the shunt pipe 2, thereby absorbing the heat of the shunt pipe 2, and then flows slowly downward on the conical surface of the second slow flow plate 52, and continues to leak downward through the second leakage hole 521 at the bottom of the second slow flow plate 52 to the first slow flow plate 51 of the next layer. The slow flow of condensed water is achieved through a plurality of pairs of first slow flow plates 51 and second slow flow plates 52 stacked up and down, thereby improving the heat absorption efficiency of the shunt pipe 2 and increasing the cooling effect.
[0026] It should be noted that an air inlet pipe 11 is fixed on the top of the tank body 1, and the air inlet pipe 11 is communicated with the first chamber 31 of the upper diverter plate 3. The high-temperature steam enters the first chamber 31 of the upper diverter plate 3 through the air inlet pipe 11. An air outlet pipe 12 is fixed on the bottom of the tank body 1, and the air outlet pipe 12 is communicated with the first chamber 31 of the lower diverter plate 3. The temperature of the high-temperature steam after heat absorption is reduced and then gathered through the first chamber 31 of the diverter plate 3, and then discharged through the air outlet pipe 12. A water inlet pipe 13 is fixed on one side of the top of the tank body 1. The water inlet pipe 13 is connected to the second chamber 32 of the upper diverter plate 3. The condensed water with an initially low temperature enters the second chamber 32 of the upper diverter plate 3 through the water inlet pipe 13, and then enters the outer tube body 4, further absorbing the heat absorbed by the slow-flow structure 5 and the heat of the outer tube body 4. A water outlet pipe 14 is fixed to one side of the bottom of the tank body 1. The water outlet pipe 14 is connected to the second chamber 32 of the lower diverter plate 3. After absorbing the heat, it is gathered through the second chamber 32 of the lower diverter plate 3, and then discharged through the water outlet pipe 14.
[0027] Embodiment 2
[0028] Different from the first embodiment, the flow slowing structure 5 in this embodiment is a spiral third flow slowing plate 53, the spiral inner edge of the third flow slowing plate 53 is in contact with the outer wall of the shunt tube 2, and the spiral outer edge of the third flow slowing plate 53 is in contact with the inner wall of the outer tube body 4. The third flow slowing plate 53 is made of copper or aluminum with good thermal conductivity, which can absorb part of the heat in the shunt tube 2 and improve the cooling effect. After the condensed water in the second chamber 32 of the upper shunt plate 3 enters the outer tube body 4, it can flow from top to bottom on the spirally arranged third flow slowing plate 53, thereby delaying the circulation speed of the condensed water in the outer tube body 4, improving the heat absorption efficiency of the shunt tube 2, so as to increase the cooling effect.
[0029] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A distillation tower condenser, comprising a tank body (1), wherein two flow divider plates (3) symmetrically distributed up and down are fixed in the tank body (1), and a plurality of flow divider pipes (2) in an annular array are arranged between the two flow divider plates (3), characterized in that: The two diverter plates (3) are each provided with a first chamber (31) and a second chamber (32) separated from the first chamber (31); the two ends of the diverter tube (2) are respectively communicated with the first chamber (31) of the upper and lower diverter plates (3); an outer tube body (4) is sleeved on the outer side of the diverter plate (3); the two ends of the outer tube body (4) are respectively communicated with the second chamber (32) of the upper and lower diverter plates (3); and a slow-flow structure (5) for slowing the flow of condensed water is fixed between the diverter tube (2) and the outer tube body (4).
2. A distillation tower condenser according to claim 1, characterized in that: The flow-decelerating structure (5) comprises a plurality of pairs of first flow-decelerating plates (51) and second flow-decelerating plates (52) stacked up and down, wherein the top outer edge of the first flow-decelerating plate (51) is in contact with the inner wall of the outer tube body (4), the bottom inner edge of the first flow-decelerating plate (51) is in contact with the inner wall of the diversion tube (2), the top inner edge of the second flow-decelerating plate (52) is in contact with the inner wall of the diversion tube (2), and the bottom outer edge of the second flow-decelerating plate (52) is in contact with the inner wall of the outer tube body (4).
3. A distillation tower condenser according to claim 2, characterized in that: The first slow flow plate (51) and the second slow flow plate (52) are both conical structures; the diameter of the first slow flow plate (51) gradually decreases from top to bottom, and the diameter of the second slow flow plate (52) gradually increases from top to bottom.
4. A distillation tower condenser according to claim 3, characterized in that: The contact portion between the first slow flow plate (51) and the shunt pipe (2) is provided with first leakage holes (511) distributed in an annular manner around the outer wall of the shunt pipe (2), and the contact portion between the second slow flow plate (52) and the outer tube body (4) is provided with second leakage holes (521) distributed in an annular manner around the inner wall of the outer tube body (4).
5. A distillation tower condenser according to claim 1, characterized in that: The flow-decelerating structure (5) is a spiral third flow-decelerating plate (53), the spiral inner edge of the third flow-decelerating plate (53) is in contact with the outer wall of the flow-dividing pipe (2), and the spiral outer edge of the third flow-decelerating plate (53) is in contact with the inner wall of the outer tube body (4).
6. A distillation tower condenser according to claim 1, characterized in that: An air inlet pipe (11) is fixed on the top of the tank body (1), and the air inlet pipe (11) is in communication with a first chamber (31) of an upper diverter plate (3); an air outlet pipe (12) is fixed on the bottom of the tank body (1), and the air outlet pipe (12) is in communication with a first chamber (31) of a lower diverter plate (3).
7. A distillation tower condenser according to claim 1, characterized in that: A water inlet pipe (13) is fixed to one side of the top of the tank body (1), and the water inlet pipe (13) is in communication with the second chamber (32) of the upper diverter plate (3); a water outlet pipe (14) is fixed to one side of the bottom of the tank body (1), and the water outlet pipe (14) is in communication with the second chamber (32) of the lower diverter plate (3).
Citation Information
Patent Citations
Rectifying tower condenser
CN219681719U