Adsorption device for color coating line waste gas treatment
By designing a color-coated line exhaust gas treatment device including a filter mechanism, activated carbon drawer and stirring leaves, the problems of inconvenient replacement of activated carbon and uneven adsorption efficiency in the prior art are solved, uniform pollution and local replacement of activated carbon are achieved, and the efficiency of waste gas treatment and the service life of the device are improved.
Patent Information
- Application Number
- CN202421773732.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-25
AI Technical Summary
The existing color coating line waste gas treatment device cannot be replaced locally when replacing activated carbon particles, resulting in uneven adsorption efficiency of activated carbon and the inability to fully exert the efficacy of each activated carbon.
An adsorption device including a filter mechanism, an activated carbon drawer and agitating leaves is designed. The controller operates the motor to stir the activated carbon evenly to achieve uniform pollution of each activated carbon, and partial replacement of the activated carbon is achieved through sealing doors and hinges.
By evenly stirring the activated carbon, we ensure that each activated carbon can effectively absorb pollutants in the waste gas, improve the efficiency of waste gas treatment, and realize local replacement of activated carbon, extending the service life of the device.
Smart Images

Figure CN222788862U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of color coating line production in the metallurgical industry, in particular to an adsorption device for treating waste gas from the color coating line. Background Art
[0002] Color coating line mainly realizes coating on the surface of the coating by pre-roll coating or spraying. Solvent-based coating will produce a large amount of organic waste gas (VOC) during the high-temperature curing process. VOC is the abbreviation of volatile organic compounds (volatile organic compounds). The American ASTMD3960-98 standard defines VOC as any organic compound that can participate in atmospheric photochemical reactions. They not only have irritating effects on various organs of the human body, but also have certain toxicity.
[0003] After searching, the existing patent (publication number: CN218608717 U) discloses a high-efficiency V0CS activated carbon filter box, including a support frame, an active support box, a first activated carbon box, a first cleaning auxiliary box, a second activated carbon box, a second cleaning auxiliary box, and a third activated carbon box; the active support box is fixedly connected to the top end surface of the support frame, and the first activated carbon box is arranged at the left end of the active support box; the first cleaning auxiliary box is arranged on the right side of the first activated carbon box. In the process of realizing the utility model, the inventor found that the prior art has the following problems:
[0004] In the existing color-coated waste gas treatment, activated carbon is used to adsorb VOC waste gas. Therefore, when replacing the activated carbon particles as a whole, the activated carbon placement frame needs to be opened as a whole each time, and it is impossible to replace it partially. In addition, when adsorbing VOC, the activated carbon on the bottom layer is often the most polluted, while the activated carbon on the upper layer is less polluting. It is impossible to achieve uniform adsorption of VOC by each activated carbon, resulting in the activated carbon particles not being able to fully exert their effectiveness.
[0005] Therefore, in view of the above problems, an adsorption device for treating waste gas from a color coating line is proposed. Utility Model Content
[0006] In order to overcome the above-mentioned defects of the prior art, the utility model provides an adsorption device for treating waste gas from a color coating line to solve the problems raised in the above-mentioned background technology.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an adsorption device for waste gas treatment of a color coating line, comprising a shell, an air outlet and an air inlet, a controller is arranged on the left side of the shell, an air outlet is arranged on the top of the shell, an air inlet is arranged on the right side of the shell, a sealed door is arranged below the air outlet, a handle is embedded in the center of the sealed door, a collection box is arranged on the left side of the air inlet, an activated carbon drawer is arranged inside the sealed door, a filter mechanism is arranged above the activated carbon drawer, a No. 1 motor is arranged inside the filter mechanism, a first stirring blade is welded above the No. 1 motor, and a No. 2 motor is arranged on the right side of the No. 1 motor;
[0008] A second stirring blade is welded above the second motor, a fixing plate is arranged inside the collecting box, a limiting plate is arranged below the fixing plate, limiting blocks are attached to both sides of the limiting plate, and a base is arranged below the limiting plate.
[0009] Preferably, three sets of sealing doors are arranged at the center of the shell, and hinges are welded below the sealing doors.
[0010] Preferably, the filtering mechanism comprises a filter screen and an activated carbon placement frame, the first stirring blade and the second stirring blade are both arranged inside the activated carbon placement frame, and a filter screen is arranged above the activated carbon placement frame.
[0011] Preferably, the activated carbon drawer comprises a guide rail, a guide plate and a fixing block.
[0012] Preferably, a guide plate is provided below the filtering mechanism, guide rails are attached to both sides of the guide plate, and a fixing block is embedded on the outer side of the surface of the guide plate.
[0013] Preferably, the No. 1 motor and the No. 2 motor are both electrically connected to the controller.
[0014] Technical effects and advantages of the utility model:
[0015] 1. Compared with the prior art, the adsorption device for waste gas treatment of color coating line delivers the waste gas to the air inlet, and the air inlet delivers the waste gas to the filter mechanism. The activated carbon in the filter mechanism can adsorb the waste gas. When the adsorption reaches a certain limit, the controller will operate the motor to drive the stirring blade to evenly stir the activated carbon to ensure that each activated carbon can play its role.
[0016] 2. Compared with the existing technology, the sealing door of the adsorption device for waste gas treatment of the color coating line seals the activated carbon into the adsorption box, and the sealing plate can be opened and closed by the handle and two combination leaves. The activated carbon drawer can be pulled out after opening the sealing plate and the contamination of the activated carbon in a single drawer can be checked, and the activated carbon can be replaced locally. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the internal structure of the adsorption device for treating waste gas from a color coating line according to the utility model.
[0018] Figure 2 This is a schematic diagram of the surface structure of the adsorption device for treating waste gas from a color coating line according to the utility model.
[0019] Figure 3 This is a schematic diagram of the activated carbon drawer structure of the adsorption device for treating waste gas from a color coating line according to the utility model.
[0020] The accompanying drawings are marked as follows: 1. controller; 2. housing; 3. air outlet; 4. air inlet; 5. base; 6. collection box; 7. hinge; 8. handle; 9. sealing door; 10. filtering mechanism; 101. filter net; 102. activated carbon placement frame; 11. fixing plate; 12. motor No. 1; 13. motor No. 2; 14. limit plate; 15. first stirring blade; 16. second stirring blade; 17. activated carbon drawer; 171. guide rail; 172. guide plate; 173. fixing block; 18. limit block. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example
[0022] As attached Figure 1 to Figure 2 The adsorption device shown is used for treating waste gas from a color coating line, comprising a housing 2 and a sealing door 9, a controller 1 is arranged on the left side of the housing 2, and an air outlet 3 is arranged at the top of the housing 2;
[0023] An air inlet 4 is arranged on the right side of the housing 2 , three sets of sealing doors 9 are arranged at the center of the housing 2 , two sets of leaves 7 are welded below the sealing doors 9 , and a handle 8 is embedded in the center of the sealing door 9 .
[0024] Among them: the shell 2 protects the device from external damage, the controller 1 can operate the operation of the adsorption device, the air outlet 3 discharges the waste gas that has been filtered, the air inlet 4 sends the waste gas that needs to be purified and adsorbed to the filtering mechanism 10, and the sealing door 9 seals the activated carbon. At the same time, the sealing door 9 can be opened and closed by the handle 8 and the hinge 7. Example
[0025] Based on Example 1, the solution in Example 1 is further detailed in combination with the following specific working method. Figures 1 to 3 As shown, see the following description for details:
[0026] As a preferred embodiment, there are three groups of filter mechanisms 10 inside the sealed door 9. The filter mechanism 10 includes a filter net 101 and an activated carbon placement frame 102. Furthermore, the filter mechanism 10 adsorbs the exhaust gas into the activated carbon through the activated carbon placement frame 102, and the filter net 10 can filter some harmful particles.
[0027] As a preferred embodiment, a first stirring blade 15 and a second stirring blade 16 are provided inside the activated carbon placement frame 102, a No. 1 motor 12 is provided below the first stirring blade 15, and a No. 2 motor 12 is provided below the second stirring blade 16. Furthermore, the No. 1 motor 12 drives the first stirring blade 15, and the No. 2 motor drives the second stirring blade 16. The first stirring blade 15 and the second stirring blade 16 are both inside the activated carbon placement frame 102 to evenly stir the activated carbon so that the pollution of each activated carbon is consistent.
[0028] As a preferred embodiment, an activated carbon drawer 17 is arranged under the filtering mechanism 10, and the activated carbon drawer 17 includes a guide rail 171, a guide plate 172 and a fixed block 173. A guide plate 172 is arranged under the No. 2 motor 13, and guide rails 171 are arranged on both sides of the guide plate 172. A fixed block 173 is embedded in the outer end of the guide plate 172. Furthermore, the activated carbon drawer 17 is pulled out through the slot between the guide rail 171 and the guide plate 172 to replace the activated carbon, and the fixed block 173 can be conveniently buckled and pulled out by hand.
[0029] As a preferred embodiment, a collecting box 6 is arranged under the sealing door 9, a fixing plate 11 is arranged inside the collecting box 6, a limiting plate 14 is fitted under the fixing plate 11, and limiting blocks 18 are embedded on both sides of the limiting plate 14. Furthermore, after the exhaust gas delivered by the air inlet 4 is filtered, some large particles of residue and waste fall into the collecting box 6, the fixing plate 11 bears the weight of the collecting box 6, the limiting block 18 fixes the position of the collecting box 6, and the limiting plate 14 can pull the collecting box 6 out through the limiting block 18.
[0030] The working process of the utility model is as follows: first, the exhaust gas is sent to the exhaust gas treatment device through the air inlet 4, the controller 1 is powered on and the parameters of each project are set, the exhaust gas passes through the three-layer filtering mechanism 10, and the activated carbon placement frame 102 adsorbs the pollutants in the exhaust gas on the surface of the activated carbon particles. When the adsorption of the activated carbon at the bottom layer is about to reach the upper limit, the first motor 12 is driven to drive the first stirring blade 15, and the second motor 13 is driven to drive the second stirring blade 16. The stirring blade is inside the activated carbon placement frame 102 to evenly stir the activated carbon, so that the activated carbon particles with the most serious pollution at the bottom layer and The activated carbon with less pollution in the upper layer changes its position, and the filter net 101 can perform secondary filtering on the exhaust gas. The sealed door 9 is opened by the hinge 7 and the handle 8, the activated carbon drawer 17 is pulled out and the activated carbon is replaced, the fixing block 173 is buckled, and the filter mechanism 10 is pulled out by the guide plate 172 and the guide rail 171. At the same time, the collecting box 6 can collect the large particle residue of the exhaust gas, and the collecting box 6 is opened by the limiting plate 14 and the limiting block 18, and the polluted particles collected in the fixing plate 11 are cleaned. After passing through the three-layer filtering mechanism, the exhaust gas is discharged into the air through the air outlet 3 at the top.
[0031] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
Claims
1. An adsorption device for treating waste gas from a color coating line, comprising a housing (2), an air outlet (3) and an air inlet (4), characterized in that: A controller (1) is arranged on the left side of the housing (2), an air outlet (3) is arranged on the top of the housing (2), an air inlet (4) is arranged on the right side of the housing (2), a sealed door (9) is arranged below the air outlet (3), a handle (8) is embedded in the center of the sealed door (9), a collection box (6) is arranged on the left side of the air inlet (4), an activated carbon drawer (17) is arranged inside the sealed door (9), a filter mechanism (10) is arranged above the activated carbon drawer (17), a No. 1 motor (12) is arranged inside the filter mechanism (10), a first stirring blade (15) is welded above the No. 1 motor (12), and a No. 2 motor (13) is arranged on the right side of the No. 1 motor (12); A second stirring blade (16) is welded above the second motor (13), a fixing plate (11) is arranged inside the collecting box (6), a limiting plate (14) is arranged below the fixing plate (11), limiting blocks (18) are fitted on both sides of the limiting plate (14), and a base (5) is arranged below the limiting plate (14).
2. The adsorption device for treating waste gas from a color coating line according to claim 1 is characterized in that: Three groups of sealing doors (9) are arranged at the center of the outer shell (2), and hinges (7) are welded below the sealing doors (9).
3. The adsorption device for treating waste gas from a color coating line according to claim 2 is characterized in that: The filtering mechanism (10) comprises a filter screen (101) and an activated carbon placement frame (102); the first stirring blade (15) and the second stirring blade (16) are both arranged inside the activated carbon placement frame (102); and a filter screen (101) is arranged above the activated carbon placement frame (102).
4. The adsorption device for treating waste gas from a color coating line according to claim 3 is characterized in that: The activated carbon drawer (17) comprises a guide rail (171), a guide plate (172) and a fixing block (173).
5. The adsorption device for treating waste gas from a color coating line according to claim 4 is characterized in that: A guide plate (172) is provided below the filtering mechanism (10), guide rails (171) are attached to both sides of the guide plate (172), and a fixing block (173) is embedded in the outer side of the surface of the guide plate (172).
6. The adsorption device for treating waste gas from a color coating line according to claim 5 is characterized in that: The first motor (12) and the second motor (13) are both electrically connected to the controller (1).
Citation Information
Patent Citations
Efficient VOCS activated carbon filter box
CN218608717U