Dispersing agent additive production tank
By designing an automated dispersant additive production tank, the automatic up and down movement of the agitating tank is achieved by using hydraulic cylinders and motors, the problem of low production efficiency in the prior art is solved and the overall production efficiency is significantly improved.
Patent Information
- Application Number
- CN202421530075.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-01
AI Technical Summary
In the prior art, the mixing mechanism and power mechanism used in the agitating process of dispersant additives have a high degree of integration, resulting in low production efficiency. When materials need to be collected and the agitating tank are cleaned after the stirring is completed, the equipment is in a standby state, further reducing efficiency.
A dispersant additive production tank is designed, including hydraulic cylinder, motor, stirring shaft, stirring blade and movable stirring tank. Through the synergy between hydraulic cylinder and motor, the automatic up and down movement of the stirring tank is realized, and the resistance is reduced through the embedded groove and roller, so as to achieve smooth movement and rapid replacement of the stirring tank.
Through automated stirring and tank movement, the mixing mechanism and power mechanism are avoided in standby state, significantly improve production efficiency, and simplify material collection and mixing tank cleaning process.
Smart Images
Figure CN222789013U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dispersant production, in particular to a dispersant auxiliary agent production tank. Background Art
[0002] A dispersant is a surfactant that has two opposite properties, lipophilicity and hydrophilicity, in its molecule, while a dispersant additive is an additive that can enhance and improve the dispersibility of solid or liquid materials.
[0003] In the prior art, during the stirring process of the dispersant additive, the stirring mechanism and the power mechanism are generally highly integrated machines. After the dispersant is stirred, when operations such as collecting materials and cleaning the stirring tank are required, the stirring mechanism and the power mechanism in the device are in standby mode, resulting in low overall production efficiency. Therefore, in response to the above problems, we propose a new type of dispersant additive production tank. Utility Model Content
[0004] The purpose of the utility model is to solve the problem in the prior art that during the stirring process of the dispersant auxiliary agent, the stirring mechanism and the power mechanism are generally machines with a high degree of integration, and when the dispersant needs to collect materials and clean the stirring tank after the stirring is completed, the stirring mechanism and the power mechanism in the device are in a standby state, resulting in low overall production efficiency. A dispersant auxiliary agent production tank is proposed.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a dispersant auxiliary agent production tank, including a support frame, a hydraulic cylinder is arranged on the top of the support frame, the telescopic end of the hydraulic cylinder slides through the top of the support frame and extends to the bottom, the telescopic end of the hydraulic cylinder is fixedly connected to a U-shaped frame, the bottom of the U-shaped frame is fixedly connected to a tank cover, a motor is arranged on the top of the tank cover, the output end of the motor slides through the top of the tank cover and extends to the bottom, the output end of the motor is fixedly connected to a stirring shaft, the outer surface of the stirring shaft is fixedly connected to multiple groups of stirring blades, a stirring tank is correspondingly arranged below the tank cover, and the inner surface wall of the stirring tank is slidably fitted with one end of the multiple groups of stirring blades.
[0006] Preferably, a base is fixedly connected between the inner surfaces of the support frame at a position close to the bottom, and an embedded groove is provided on the top of the base.
[0007] Preferably, a mounting block is slidably fitted between the inner surfaces of the embedded grooves, and two circular grooves are symmetrically formed on the top of the mounting block.
[0008] Preferably, two electric push rods are provided on the front surface of the base, and the telescopic ends of the two electric push rods slide through the front surface of the base and extend to the rear.
[0009] Preferably, a plurality of rollers are rollingly connected between the inner surface walls of the embedded groove near the bottom, and the bottom of the mounting block is slidably fitted with the outer surfaces of the plurality of rollers.
[0010] Preferably, two limiting grooves are equidistantly provided on the inner surface of the base near the front side, and the telescopic end of the electric push rod is fixedly connected to a limiting block.
[0011] Preferably, the inner surface wall of the limiting groove is slidably fitted with the outer surface of the limiting block, and one of the circular grooves corresponds to the position of the stirring tank.
[0012] Compared with the prior art, the advantages and positive effects of the utility model are:
[0013] 1. In the utility model, when the dispersant is produced, the motor is started. Under the action of the motor, the stirring shaft drives multiple groups of stirring blades to rotate to achieve full mixing of the materials. After the production is completed, the motor is turned off and the hydraulic cylinder is turned on. Since the tank cover and the stirring shaft and stirring blades are fixedly connected, under the action of the hydraulic cylinder, the U-shaped frame, the tank cover, the stirring shaft and the stirring blades move upward at the same time. At this time, the stirring tank is moved to the left to the edge. Since two circular grooves are provided on the mounting block, when one stirring tank moves to the left after completing the operation, the other stirring tank is placed in the other circular groove to continue the operation. In this way, the stirring mechanism and the power mechanism in the device will not be in a standby state, which will cause the overall production efficiency to be low, and the production efficiency is greatly improved.
[0014] 2. In the utility model, after the production is completed, the resistance of the mixing tank on the mounting block in the embedded groove can be reduced by the multiple rollers arranged inside the embedded groove, so that the mounting block can move more smoothly. When the mounting block moves to the leftmost side, the electric push rod on the left side is turned on. At this time, the electric push rod will push the limit block in the limit groove out, thereby squeezing the mounting block, making the mixing tank in the circular groove more stable. When the mounting block moves to the rightmost side, the electric push rod on the right side can be started. The overall structure is simple and practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 A three-dimensional diagram of a dispersant additive production tank is proposed for the utility model;
[0016] Figure 2 A partial structural stereogram of a dispersant additive production tank is provided for the utility model;
[0017] Figure 3 A partial structural expansion diagram of a dispersant additive production tank is proposed for the utility model;
[0018] Figure 4 The utility model provides a partial structural sectional view of a dispersant additive production tank.
[0019] Legend: 1. Base; 11. Embedded groove; 12. Roller; 13. Mounting block; 14. Circular groove; 2. Support frame; 21. Hydraulic cylinder; 22. U-shaped frame; 3. Mixing tank; 31. Tank cover; 32. Mixing shaft; 33. Mixing blade; 34. Motor; 4. Electric push rod; 41. Limiting groove; 42. Limiting block. DETAILED DESCRIPTION
[0020] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0022] Embodiment 1, as Figure 1-Figure 4 As shown, the utility model provides a dispersant additive production tank, including a support frame 2, a hydraulic cylinder 21 is arranged on the top of the support frame 2, the telescopic end of the hydraulic cylinder 21 slides through the top of the support frame 2 and extends to the bottom, the telescopic end of the hydraulic cylinder 21 is fixedly connected to a U-shaped frame 22, the bottom of the U-shaped frame 22 is fixedly connected to a tank cover 31, a motor 34 is arranged on the top of the tank cover 31, the output end of the motor 34 slides through the top of the tank cover 31 and extends to the bottom, the output end of the motor 34 is fixedly connected to a stirring shaft 32, and the outer surface of the stirring shaft 32 is fixedly connected to the stirring shaft 32. A plurality of stirring blades 33 are connected, and a stirring tank 3 is correspondingly arranged below the tank cover 31. The inner wall of the stirring tank 3 is slidably fitted with one end of the plurality of stirring blades 33. A base 1 is fixedly connected between the inner surfaces of the support frame 2 near the bottom. An embedded groove 11 is provided on the top of the base 1. A mounting block 13 is slidably fitted between the inner surfaces of the embedded groove 11. Two circular grooves 14 are symmetrically provided on the top of the mounting block 13. Two electric push rods 4 are provided on the front surface of the base 1. The telescopic ends of the two electric push rods 4 slide through the front surface of the base 1 and extend to the rear.
[0023] The effect achieved by the entire embodiment 1 is that when the dispersant is produced, the motor 34 is started first. Under the action of the motor 34, the stirring shaft 32 drives the multiple groups of stirring blades 33 to rotate. At this time, the materials can be fully mixed to ensure the production quality of the dispersant additive. After the production is completed, the motor 34 is turned off and the hydraulic cylinder 21 is turned on. Since the tank cover 31 and the stirring shaft 32 and the stirring blades 33 are fixedly connected, under the action of the hydraulic cylinder 21, the U-shaped frame 22 will drive the tank cover 31, the stirring shaft 32, and the stirring blades 33 to move upward at the same time. At this time, the stirring tank 3 can be moved to the left through the mounting block 13 in the embedded groove 11 until Until it moves to the edge of the embedded groove 11, and then uses special tools to pick up and place the mixing tank 3, so as to collect the materials after mixing, and thus it is convenient to clean the mixing tank 3. Because two circular grooves 14 are opened on the mounting block 13, when one mixing tank 3 completes the operation, it moves to the left, and then the other mixing tank 3 is placed in the other circular groove 14 with special tools to continue the operation. This will not cause the mixing mechanism and power mechanism in the device to be in standby state, which will make the overall production efficiency low. The base 1 is for facilitating the installation of the mounting block 13, and the support frame 2 is for installing the hydraulic cylinder 21.
[0024] Embodiment 2, as Figure 1-Figure 4 As shown, a plurality of rollers 12 are rollingly connected between the inner surface walls of the embedded groove 11 near the bottom, the bottom of the mounting block 13 is slidingly fitted with the outer surfaces of the plurality of rollers 12, two limit grooves 41 are equidistantly provided on the inner surface of the base 1 near the front side, the telescopic end of the electric push rod 4 is fixedly connected to the limit block 42, the inner surface wall of the limit groove 41 is slidingly fitted with the outer surface of the limit block 42, and one of the circular grooves 14 corresponds to the position of the mixing tank 3.
[0025] The effect achieved by the entire embodiment 2 is that after production is completed, the resistance of the mixing tank 3 on the mounting block 13 in the embedded groove 11 can be reduced by the multiple rollers 12 arranged inside the embedded groove 11, so that the mounting block 13 can move more smoothly. When the mounting block 13 moves to the leftmost side, the electric push rod 4 on the left side is turned on. At this time, the electric push rod 4 will push out the limit block 42 in the limit groove 41, thereby squeezing the mounting block 13, making the mixing tank 3 in the circular groove 14 more stable. When the mounting block 13 moves to the rightmost side, the electric push rod 4 on the right side can be started. The overall structure is simple and practical.
[0026] Working principle: When producing dispersants, first start the motor 34. Under the action of the motor 34, the stirring shaft 32 drives the multiple groups of stirring blades 33 to rotate. At this time, the materials can be fully mixed to ensure the production quality of the dispersant additive. After the production is completed, turn off the motor 34 and turn on the hydraulic cylinder 21. Since the tank cover 31 and the stirring shaft 32 and the stirring blades 33 are fixedly connected, under the action of the hydraulic cylinder 21, the U-shaped frame 22 will drive the tank cover 31, the stirring shaft 32, and the stirring blades 33 to move upward at the same time. At this time, the stirring tank 3 can be moved to the left through the mounting block 13 in the embedded groove 11 until it moves to the edge of the embedded groove 11, and then a special tool can be used to take and place the stirring tank 3, so as to collect the materials after the stirring is completed, which also facilitates the cleaning of the stirring tank 3, because two circular grooves 14 are provided on the mounting block 13. Therefore, when one mixing tank 3 completes the operation and moves to the left, then the other mixing tank 3 is placed in another circular groove 14 with a special tool to continue the operation. This will not cause the mixing mechanism and the power mechanism in the device to be in a standby state, which will make the overall production efficiency low. Moreover, after the production is completed, the resistance of the mixing tank 3 on the mounting block 13 in the embedded groove 11 can be reduced by the multiple rollers 12 arranged inside the embedded groove 11, so that the mounting block 13 can move more smoothly. When the mounting block 13 moves to the far left, the electric push rod 4 on the left is turned on. At this time, the electric push rod 4 will push the limit block 42 in the limit groove 41 out, thereby squeezing the mounting block 13, making the mixing tank 3 in the circular groove 14 more stable. When the mounting block 13 moves to the far right, the electric push rod 4 on the right can be started. The overall structure is simple and practical.
[0027] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A dispersant additive production tank, comprising a support frame (2), characterized in that: A hydraulic cylinder (21) is arranged on the top of the support frame (2); the telescopic end of the hydraulic cylinder (21) slides through the top of the support frame (2) and extends downward; the telescopic end of the hydraulic cylinder (21) is fixedly connected to a U-shaped frame (22); the bottom of the U-shaped frame (22) is fixedly connected to a tank cover (31); a motor (34) is arranged on the top of the tank cover (31); the output end of the motor (34) slides through the top of the tank cover (31) and extends downward; the output end of the motor (34) is fixedly connected to a stirring shaft (32); the outer surface of the stirring shaft (32) is fixedly connected to a plurality of stirring blades (33); a stirring tank (3) is correspondingly arranged below the tank cover (31); the inner surface wall of the stirring tank (3) is slidably fitted with one end of the plurality of stirring blades (33); A base (1) is fixedly connected between the inner surfaces of the support frame (2) at a position close to the bottom, and an embedded groove (11) is provided at the top of the base (1); A mounting block (13) is slidably fitted between the inner surfaces of the embedded grooves (11), and two circular grooves (14) are symmetrically formed on the top of the mounting block (13).
2. The dispersant additive production tank according to claim 1, characterized in that: Two electric push rods (4) are arranged on the front surface of the base (1), and the telescopic ends of the two electric push rods (4) slide through the front surface of the base (1) and extend to the rear.
3. The dispersant additive production tank according to claim 2, characterized in that: A plurality of rollers (12) are rollingly connected between the inner surface walls of the embedded groove (11) near the bottom, and the bottom of the mounting block (13) is slidably fitted with the outer surfaces of the plurality of rollers (12).
4. The dispersant additive production tank according to claim 3, characterized in that: Two limit grooves (41) are equidistantly provided on the inner surface of the base (1) near the front side, and the telescopic end of the electric push rod (4) is fixedly connected to a limit block (42).
5. The dispersant additive production tank according to claim 4, characterized in that: The inner surface wall of the limiting groove (41) is slidably fitted with the outer surface of the limiting block (42), and one of the circular grooves (14) corresponds to the position of the stirring tank (3).