Device for preparing zinc paste for alkaline battery
By designing a zinc paste preparation device for alkaline batteries including a stirring leaf, scraper and fixed block, the problem of insufficient mixing of zinc powder and gelling agent in the prior art is solved, and a more uniform mixing and more efficient modulation process is achieved.
Patent Information
- Application Number
- CN202421785493.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-26
AI Technical Summary
The prior art cannot mix sufficiently when mixing zinc powder and gelling agents, and traditional manual operations pose health risks and high costs.
A zinc paste preparation device for alkaline batteries is designed, including a modulation tank, agitating leaves, a scraper and a fixing block. Through the coordination of the stirring leaves and the slot holes, uniform mixing of raw materials is achieved, and the inner side wall of the modulation tank is cleaned by using a scraper.
The uniform mixing degree of zinc paste is improved, the paste is prevented from accumulation and outflow, the risk and cost of manual operation is reduced, and the modulation efficiency is improved.
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Figure CN222789035U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of battery preparation, and more specifically relates to a zinc paste preparation device for alkaline batteries. Background Art
[0002] The battery is composed of a shell, a positive electrode, a negative electrode, a chassis and a needle. The positive electrode of the battery includes the positive electrode cap at the top and the cathode ring attached to the inner wall of the shell. The negative electrode includes the negative electrode cap at the bottom and the anode colloid in the center. The negative electrode of the battery is a mixture of zinc powder and gelling agent. However, the mixture of zinc powder and gelling agent is highly toxic and produces toxic gas when mixed. The traditional process of mixing zinc powder and gelling agent is mostly manual operation, which will threaten human health and is not conducive to industrial production.
[0003] For example, an alkaline battery negative zinc paste stirring device with patent application number CN202022711399.8 comprises a stirring box, the bottom end of which is fixedly connected to a motor by bolts, the output end of the motor is connected to the input end of a stirring shaft by a coupling, a stirring paddle is nested on the outside of the stirring shaft, a support rod is installed below the stirring paddle, a support plate is welded to one side of the support rod, a brush is fixedly connected to one side of the support plate by screws, the top of the stirring box is movably connected to a feed hopper by a thread, one side of the top of the feed hopper is movably connected to a sliding door by a ball hinge, and a handle is welded to the top of the sliding door. The utility model alkaline battery negative zinc paste stirring device can clean the inner wall of the stirring box through the cooperation between the motor, the stirring shaft and the brush, thereby avoiding manual cleaning and reducing labor costs.
[0004] Although the above-mentioned alkaline battery negative electrode zinc paste stirring equipment can avoid manual cleaning and reduce labor costs, the raw materials on the upper and lower sides cannot be fully mixed during the mixing process of the paste raw materials. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a zinc paste preparation device for alkaline batteries, which increases the uniformity of mixing and uses a scraper to clean the inner wall of the preparation tank.
[0006] The utility model discloses a zinc paste preparation device for alkaline batteries, comprising a preparation tank; a bracket fixedly connected to the outside of the preparation tank; an upper plate clamped on the upper side of the preparation tank; a pair of feeding ports fixedly arranged at the upper end of the upper plate; a pair of the feeding ports clamped on a cover plate; an air pump arranged on the outside of the preparation tank; the preparation tank is connected to the output end of the air pump; an air outlet pipe fixedly arranged at the upper end of the preparation tank; the air outlet pipe is connected to the input end of the air pump; a filter is arranged on the lower side of the air pump; the input end of the air pump is connected to the filter; and the utility model further comprises a motor fixedly arranged at the lower end of the preparation tank; the motor The output end is fixedly connected to the rotating shaft; the outer circumference of the rotating shaft is fixedly connected to the stirring blade; the upper end of the rotating shaft is rotatably connected to the upper plate; a pair of electric cylinders are fixedly arranged on the upper end surface of the upper plate; the output ends of the two electric cylinders pass through the upper plate and are fixedly connected to the scraper; a slot hole 1 is arranged on the inner side of the scraper; the slot hole 1 corresponds to the stirring blade; six slot holes 2 are arranged on the scraper; six fixing blocks are fixedly arranged at the six slot holes 2 corresponding to the lower end surface of the inner side of the modulation tank; a pair of feed holes are arranged on the upper plate corresponding to each feeding port; one pair of the feed holes are away from the slot hole 2, and one pair of the feed holes are partially connected to the slot hole 1.
[0007] Preferably, each of the fixing blocks is truncated cone-shaped.
[0008] Preferably, the inner diameter of the air outlet pipe is smaller than the thickness of the scraper.
[0009] Compared with the prior art, the beneficial effects of the present invention are:
[0010] (1) By setting a gap between the stirring blade and slot hole 1, and cooperating with slot hole 2, the raw materials at the lower end of the inner side of the mixing tank are turned to the upper side, thereby increasing the uniformity of mixing, and at the same time, the scraper is used to clean the inner wall of the mixing tank; during the rotation of the shaft and the stirring blade, the gap between the stirring blade and slot hole 1 is the main channel for the paste to turn up, thereby improving the stability of the paste turning and preventing the paste from accumulating;
[0011] (2) By setting a fixed block, which is in the shape of a truncated cone, the second slot is gradually blocked to prevent the paste from adhering to the second slot when it flows out of the second slot. At the same time, the second slot is cleaned to prevent blockage and improve the modulation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0013] Figure 2 It is a top view schematic diagram of the utility model;
[0014] Figure 3 It is a schematic AA cross-sectional view of the utility model;
[0015] Figure 4 It is a BB cross-sectional schematic diagram of the utility model.
[0016] Explanation of the numbers in the figure: 10. modulation tank; 11. bracket; 12. feeding port; 13. electric cylinder; 14. cover plate; 15. motor; 16. vacuum pump; 17. filter; 18. rotating shaft; 19. stirring blade; 20. fixing block; 21. scraper; 22. slot one; 23. air outlet pipe; 24. upper plate; 25. feeding hole; 26. slot two. DETAILED DESCRIPTION
[0017] Specific embodiment 1: Please refer to Figure 1-4 A zinc paste preparation device for alkaline batteries comprises a preparation tank 10; a bracket 11 is fixedly connected to the outside of the preparation tank 10; an upper plate 24 is clamped on the upper side of the preparation tank 10; a pair of feeding ports 12 are fixedly arranged on the upper end of the upper plate 24; a pair of the feeding ports 12 are clamped on the cover plate 14; an air pump 16 is arranged on the outer side of the preparation tank 10; the preparation tank 10 is connected to the output end of the air pump 16; an air outlet pipe 23 is fixedly arranged on the upper end of the preparation tank 10; the air outlet pipe 23 is connected to the input end of the air pump 16; a filter 17 is arranged on the lower side of the air pump 16; the input end of the air pump 16 is connected to the filter 17; it also includes a motor 15 fixedly arranged at the lower end of the preparation tank 10; the output end of the motor 15 is fixedly connected to the rotating shaft 18; the outer circumference of the rotating shaft 18 is fixedly connected to the stirring blade 19; the upper end of the rotating shaft 18 is rotatably connected to the upper plate 24; a pair of electric cylinders 13 are fixedly arranged on the upper end surface of the upper plate 24; two The output end of the electric cylinder 13 passes through the upper plate 24 and is fixedly connected to the scraper 21; a slot 22 is arranged on the inner side of the scraper 21; the slot 22 corresponds to the stirring blade 19; the scraper 21 has six slots 26; six fixing blocks 20 are fixedly arranged at the six slots 26 corresponding to the lower end surface of the inner side of the modulation tank 10; a pair of feed holes 25 are arranged on the upper plate 24 corresponding to each feeding port 12; a pair of the feed holes 25 are far away from the slots 26, and a pair of the feed holes 25 are partially connected to the slots 22; by setting a gap between the stirring blade 19 and the slot 22, in conjunction with the slots 26, the raw materials at the lower end of the inner side of the modulation tank 10 are turned to the upper side to increase the uniformity of mixing; during the rotation of the rotating shaft 18 and the stirring blade 19, the gap between the stirring blade 19 and the slot 22 is the main channel for the paste to turn up, which improves the stability of the paste turning and prevents the paste from accumulating; at the same time, the scraper 21 is used to clean the inner wall of the modulation tank 10.
[0018] See also Figure 3-4 Each of the fixing blocks 20 is in the shape of a truncated cone.
[0019] See also Figure 3The inner diameter of the air outlet pipe 23 is smaller than the thickness of the scraper 21; by setting the fixing block 20, the fixing block 20 is truncated into a cone shape, and the second slot hole 26 is gradually blocked to prevent the paste from adhering to the second slot hole 26 when flowing out of the second slot hole 26. At the same time, the second slot hole 26 is cleaned to prevent blockage and improve the modulation efficiency.
[0020] During operation, the electric cylinder 13 is started to pull up the scraper 21; after opening the cover plate 14, the raw material is poured into the feeding port 12, and the raw material cannot pass through the slot 2 26, and can only slide down from the stirring blade 19 along the gap between the stirring blade 19 and the slot 1 22; the motor 15 is started, and the motor 15 drives the rotating shaft 18 to rotate, and then the rotating shaft 18 drives the stirring blade 19 to rotate, and the raw material paste is thrown to the inside of the mixing tank 10 by the stirring blade 19, and as the raw material is gradually poured in, the raw material paste is stirred during the rotation of the stirring blade 19; then the electric cylinder 13 is started, and the output end of the electric cylinder 13 slowly moves During the slow reciprocating motion, the scraper 21 is pressed down, and the raw material paste flows out from the gap between the slot 1 22 and the stirring blade 19, and the raw material is squeezed out from the slot 2 26, so that the raw material on the lower side of the modulation tank 10 overflows from the lower side to the upper side of the scraper 21. As the slot 2 26 moves downward, the fixed block 20 gradually blocks the slot 26. As the stirring blade 19 rotates, the paste on the lower side is completely turned up, increasing the uniformity of the zinc paste mixing; the harmful gas in the modulation process is extracted by the outlet pipe 23, and after being purified by the filter 17, the emission of harmful gas is reduced, and the modulation is continuously performed and completely mixed.
[0021] For example, certain words are used in the specification and claims to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. This specification and claims do not use differences in names as a way to distinguish components, but use differences in the functions of components as the criteria for distinction. For example, "including" mentioned throughout the specification and claims is an open term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve the technical problem within a certain error range and basically achieve the technical effect.
[0022] It should be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a product or system including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such product or system. In the absence of more restrictions, the elements defined by the sentence "including one..." do not exclude the existence of other identical elements in the product or system including the elements.
[0023] The above description shows and describes several preferred embodiments of the present application, but as mentioned above, it should be understood that the present application is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the application concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art do not deviate from the spirit and scope of the present application, and should be within the scope of protection of the claims attached to the present application.
Claims
1. A zinc paste preparation device for alkaline batteries, comprising a preparation tank (10); a bracket (11) is fixedly connected to the outside of the preparation tank (10); an upper plate (24) is clamped on the upper side of the preparation tank (10); a pair of feeding ports (12) are fixedly provided at the upper end of the upper plate (24); a pair of the feeding ports (12) are clamped on a cover plate (14); an air pump (16) is provided on the outside of the preparation tank (10); the preparation tank (10) is connected to the output end of the air pump (16); an air outlet pipe (23) is fixedly provided at the upper end of the preparation tank (10); the air outlet pipe (23) is connected to the input end of the air pump (16); a filter (17) is provided on the lower side of the air pump (16); the input end of the air pump (16) is connected to the filter (17); the characteristic is that It also includes a motor (15) fixedly arranged at the lower end of the modulation tank (10); the output end of the motor (15) is fixedly connected to the rotating shaft (18); the outer circumference of the rotating shaft (18) is fixedly connected to the stirring blade (19); the upper end of the rotating shaft (18) is rotatably connected to the upper plate (24); a pair of electric cylinders (13) are fixedly arranged on the upper end surface of the upper plate (24); the output ends of the two electric cylinders (13) pass through the upper plate (24) and are fixedly connected to the scraper (21); a slot is arranged on the inner side of the scraper (21) one (22); the slot one (22) corresponds to the stirring blade (19); the scraper (21) is provided with six slot twos (26); six fixing blocks (20) are fixedly arranged at the lower end surface of the inner side of the modulation tank (10) corresponding to the six slot twos (26); the upper plate (24) is provided with a pair of feed holes (25) corresponding to each feed port (12); a pair of the feed holes (25) are away from the slot twos (26), and a pair of the feed holes (25) are partially connected to the slot one (22).
2. The zinc paste preparation device for alkaline batteries according to claim 1, characterized in that: Each of the fixing blocks (20) is in the shape of a truncated cone.
3. The zinc paste preparation device for alkaline batteries according to claim 1, characterized in that: The inner diameter of the air outlet pipe (23) is smaller than the thickness of the scraper (21).
Citation Information
Patent Citations
Alkaline battery negative electrode zinc paste stirring equipment
CN214973454U