Stirrer capable of realizing quantitative proportioning
By designing a mixer that can be quantitatively proportioned and using components such as sensors and filters, the problem that cosmetic mixers cannot accurately control the proportion of ingredients and remove impurities is solved, and the stability and purity of product quality are improved.
Patent Information
- Application Number
- CN202421774992.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-25
AI Technical Summary
Existing cosmetic mixers cannot accurately control the proportion of each component, resulting in unstable product quality and ineffective removal of tiny particles of impurities from raw materials.
A quantitative ratio mixer is designed, using components such as barrels, slide rails, cylinders, storage tanks, flow sensors, liquid level sensors, weight sensors and filters. By accurately controlling the dosage and mixing of raw materials, the accuracy of component ratios is ensured, and impurities are removed through the filters.
It realizes precise control of the proportion of cosmetic ingredients, ensures the stability and consistency of product quality, significantly improves the purity and delicateness of the product, reduces rework and adjustment time, and reduces waste rate and raw material waste.
Smart Images
Figure CN222789040U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cosmetic production and processing, in particular to a mixer capable of quantitative proportioning. Background Art
[0002] Cosmetics processing refers to the process of manufacturing finished cosmetics that meet market demand and quality standards by following a series of production processes using various cosmetic raw materials according to certain formulas and processes. According to market demand and product positioning, appropriate cosmetic formulas are developed, and the proportions and usage of various ingredients are determined. Production and processing include stirring, mixing, heating, cooling, emulsification and other process operations to fully integrate the raw materials and form stable products.
[0003] In the process of realizing the utility model, the inventors found that the prior art had the following problems: 1. It is impossible to accurately control the proportion of each ingredient, which may lead to unstable product quality. Different batches of cosmetics have different ingredient proportions, which affects their key characteristics such as efficacy, texture, color and stability; 2. During the stirring process, tiny particulate impurities that may exist in the raw materials cannot be effectively removed. These impurities will be mixed into the final cosmetic product, and the impurities will remain, affecting the purity and quality of the product. Utility Model Content
[0004] The purpose of the utility model is to provide a mixer that can be quantitatively proportioned, so as to solve the problem in the above background technology that excessive mixing will cause the mixture of raw materials to be relatively thick or mixed with impurities, thus affecting the fineness and purification effect of the mixed cosmetics. To achieve the above purpose, the utility model provides the following technical solutions: a mixer that can be quantitatively proportioned, comprising a barrel, a fixing plate is installed on one side of the barrel by screws, a slide rail is installed on one side of the fixing plate by screws, a liquid outlet is provided on the outer wall of the barrel, and a motor is provided below the barrel;
[0005] The outer shell of the cylinder is installed on one side of the slide rail by screws, and the controller is connected to one side of the cylinder by cables. A storage tank is installed on the output shaft of one side of the cylinder by bolts, a flow sensor is installed in front of the storage tank by screws, a liquid level sensor is installed on one side of the storage tank by screws, and a cover plate is connected to the other side of the storage tank by rotation, and a weight sensor is installed inside the cover plate by screws, a funnel is installed on one side of the slide rail by screws, a limit plate is welded under the slide rail, a slide rod is welded to the internal hole groove of the slide rail, and a slider is attached to the outer wall of the slide rod.
[0006] Further preferably, a limit groove is provided inside the barrel body, a filter screen is fitted on the inner wall of the limit groove, a heating tube and a temperature sensing rod are respectively installed on the inner wall of the barrel body by screws, one end of the temperature sensing rod is connected to a temperature controller by a cable, a rotating shaft is provided in the middle of the barrel body, rotating blades are welded on the outer wall of the rotating shaft, the rotating shaft forms a rotating structure through a motor, and the rotating blades form a rotating structure through the rotating shaft.
[0007] Further preferably, the shape of the limit groove is composed of two arc blocks, and the groove formed by the two arc blocks is consistent with the curved external structure size of the filter net, and the lower outer wall of the filter net is provided with four arc-shaped silicones, and the arc-shaped silicone on the outer wall of the filter net is consistent with the inner wall size of the limit groove.
[0008] Further preferably, the top of the storage tank is a rectangular block, a circular groove is provided inside the rectangular block, and the aperture size of the circular groove of the storage tank is consistent with the aperture size of the bottom port of the funnel, and the top of the funnel is cylindrical, with a circular hole groove in the middle, and the middle part of the funnel is conical, wide at the top and narrow at the bottom, like an inverted cone with the pointed top part cut off, and the bottom of the funnel is two stacked cylinders with a circular hole groove at the lower end.
[0009] Further preferably, the circular diameter of the lower end of the storage tank is consistent with the circular diameter of the upper end of the cover plate.
[0010] Further preferably, the storage tank forms a sliding structure through a cylinder, and sliding blocks are horizontally provided on both sides of the storage tank, and the internal circular groove of the sliding block is consistent with the outer wall structure size of the sliding rod.
[0011] Further preferably, the controller is provided with a plurality of cable connections outside, and the cylinder is connected to the controller and the liquid level sensor is connected to the controller, and the flow sensor is connected to the controller and the weight sensor is connected to the controller.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] In the utility model, the stability and consistency of product quality can be ensured, and the proportion of ingredients of the cosmetics produced each time is accurate and consistent, thereby ensuring the stability of key quality indicators such as product efficacy, texture, color, etc., and improving production efficiency. Through precise quantitative proportioning, the rework and adjustment time caused by inaccurate ingredient proportions are reduced, making the production process smoother and more efficient, effectively reducing the scrap rate and waste of raw materials, and accurate proportioning avoids product failure caused by too many or too few ingredients, maximizes the use of raw materials, and reduces production costs.
[0014] In the utility model, the purity of the product is significantly improved, and impurities, particles and foreign matter in the raw materials can be effectively removed, thereby ensuring the purity of the texture of the cosmetics, improving the quality and safety of the product, and ensuring the fineness and uniformity of the product. The filtering structure helps to make the particle size in the mixture more consistent and the distribution more even, thereby making the texture of the cosmetics more delicate and smooth, and enhancing the comfort of consumers when using it. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the front view structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the top view structure of the utility model;
[0017] Figure 3 This is a schematic diagram of the internal structure of the barrel of the utility model;
[0018] Figure 4 It is a structural schematic diagram of one side of the slide rail of the utility model.
[0019] In the figure: 1. barrel; 101. rotor; 102. shaft; 103. filter; 104. temperature sensing rod; 105. temperature controller; 106. limit slot; 107. heating tube; 2. slide rail; 201. controller; 202. slide bar; 203. flow sensor; 204. limit plate; 205. storage tank; 206. weight sensor; 207. cover plate; 208. liquid level sensor; 209. slider; 210. funnel; 211. cylinder; 3. fixing plate; 4. liquid outlet pipe; 5. motor. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figures 1 to 4 The utility model provides a technical solution: a mixer capable of quantitative proportioning, comprising a barrel body 1, a fixing plate 3 is installed on one side of the barrel body 1 by screws, a slide rail 2 is installed on one side of the fixing plate 3 by screws, a liquid outlet pipe 4 is provided on the outer wall of the barrel body 1, and a motor 5 is provided under the barrel body 1;
[0022] The outer shell of the cylinder 211 is installed on one side of the slide rail 2 by screws, and the controller 201 is connected to one side of the cylinder 211 by cables. The output shaft of one side of the cylinder 211 is installed with a storage tank 205 by bolts, and a flow sensor 203 is installed in front of the storage tank 205 by screws. A liquid level sensor 208 is installed on one side of the storage tank 205 by screws, and the other side of the storage tank 205 is connected with a cover plate 207 by rotation, and a weight sensor 206 is installed inside the cover plate 207 by screws. A funnel 210 is installed on one side of the slide rail 2 by screws, a limit plate 204 is welded at the bottom of the slide rail 2, a slide bar 202 is welded to the internal hole groove of the slide rail 2, and a slider 209 is attached to the outer wall of the slide bar 202.
[0023] In this embodiment, Figure 1 , Figure 2 and Figure 3 As shown, a limiting groove 106 is provided inside the barrel body 1, and a filter screen 103 is attached to the inner wall of the limiting groove 106. A heating tube 107 and a temperature sensing rod 104 are respectively installed on the inner wall of the barrel body 1 by screws. One end of the temperature sensing rod 104 is connected to a temperature controller 105 by a cable. A rotating shaft 102 is provided in the middle of the barrel body 1. A rotating blade 101 is welded to the outer wall of the rotating shaft 102, and the rotating shaft 102 forms a rotating structure through the motor 5, and the rotating blade 101 forms a rotating structure through the rotating shaft 102; the upper output end of the rotating shaft 102 and the motor 5 is composed of a moving ring, a static ring, an elastic element, an auxiliary sealing ring, etc. The moving ring rotates with the rotating shaft 102, and the static ring is fixed on the barrel body 1. The two are closely fitted to form a sealing surface to effectively prevent water leakage. The motor 5 rotates the rotating blade 101 and the rotating shaft 102, and the rotating shaft 102 drives the rotating blade 101 to rotate to mix the raw materials inside evenly.
[0024] In this embodiment, Figure 1 , Figure 2 and Figure 3 As shown, the shape of the limiting groove 106 is composed of two arc blocks, and the groove formed by the two arc blocks is consistent with the curved external structure size of the filter 103, and the lower outer wall of the filter 103 is provided with four arc-shaped silicone, and the arc-shaped silicone on the outer wall of the filter 103 is consistent with the inner wall size of the limiting groove 106; the outer wall of the filter 103 is provided with arc-shaped silicone, which can be inserted into the limiting groove 106 to avoid displacement when the liquid is rotated. When fixed, the arc-shaped silicone is squeezed to make the outer wall of the filter 103 completely fit the inner wall of the limiting groove 106 to avoid the filter 103 from moving when the internal liquid rotates. When the cosmetic raw materials are poured into the barrel 1 for mixing, residues and impurities will enter due to insufficient mixing of the raw materials. The filter 103 can effectively filter out impurities and liquid residues that are not fully mixed, so that the liquid is more uniform after mixing.
[0025] In this embodiment, Figure 4As shown, the top of the storage tank 205 is a rectangular block, and a circular groove is provided inside the rectangular block, and the aperture size of the circular groove of the storage tank 205 is consistent with the aperture size of the bottom port of the funnel 210, and the top of the funnel 210 is cylindrical, and a circular hole groove is provided in the middle. The middle part of the funnel 210 is conical, which is wide at the top and narrow at the bottom, like an inverted cone with the top part cut off. The bottom of the funnel 210 is two stacked cylinders with a circular hole groove at the lower end; the funnel 210 is provided above the stirring component. Since the funnel 210 is larger at the top and smaller at the bottom, it is convenient for feeding, so that the lower interface of the funnel 210 is accurately aligned with the upper opening of the storage tank 205, which is convenient for feeding.
[0026] In this embodiment, Figure 4 As shown, the circular diameter of the lower end of the storage tank 205 is consistent with the circular diameter of the upper end of the cover 207; the storage tank 205 is consistent with the size of the cover 207, and the cover 207 is fully opened to a vertical angle. Since the cover 207 is supported by the limit plate 204 when it is on the limit plate 204, it can be tightly closed and fit the lower end of the storage tank 205. When the storage tank 205 moves, the cover 207 is separated from the limit plate 204, and the cover 207 lacks the support force of the limit plate 204, so the cover 207 produces a flipping motion, which is convenient for automatic opening and closing of the cover 207.
[0027] In this embodiment, Figure 4 As shown, the storage tank 205 forms a sliding structure through the cylinder 211, and sliders 209 are horizontally provided on both sides of the storage tank 205, and the internal circular groove of the slider 209 is consistent with the outer wall structure size of the slide rod 202; the cylinder 211 connects the data of multiple sensors through the controller 201 for analysis, so that the cylinder 211 drives the storage tank 205 to move horizontally, and sliders 209 are provided on both sides of the storage tank 205, and the slide rod 202 in the slider 209 supports and limits the storage tank 205, so as to realize the horizontal movement of the storage tank 205.
[0028] In this embodiment, Figure 4As shown, the controller 201 is provided with several cables outside, and the cylinder 211 is connected to the controller 201, and the liquid level sensor 208 is connected to the controller 201, and the flow sensor 203 is connected to the controller 201, and the weight sensor 206 is connected to the controller 201; the controller 201 sends an electrical signal to the electromagnetic control valve of the cylinder 211 to control the extension and contraction of the cylinder 211, and the electromagnetic control valve determines the on-off and direction of the air flow according to the received signal, thereby realizing the precise motion control of the cylinder 211, and the controller 201 is provided with an electromagnetic valve, and the liquid level sensor 208 is connected to the controller 201. 08 Convert the detected liquid level information into an electrical signal, usually an analog signal or a digital signal, and transmit it to the controller 201. The data of the controller 201 is easy to view, reminding the staff to add or stop according to the numerical value. The flow sensor 203 measures the flow of liquid or gas, and converts the flow data into an electrical signal and transmits it to the controller 201. The controller 201 compares the preset flow requirement with the verified value, and reminds the staff whether to add or stop. The weight sensor 206 converts the detected weight of the object into an electrical signal and feeds it back to the controller 201, reminding the staff whether to add or stop.
[0029] The use method and advantages of the utility model: When the mixer capable of quantitative proportioning is used, the working process is as follows:
[0030] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, first, the raw materials to be added are poured into the funnel 210, and the induction head of the liquid level sensor 208 senses and detects the height of the internal liquid, and feeds back to the liquid level sensor 208. The liquid level sensor 208 then transmits the detected value to the controller 201 panel, and the weight sensor 206 detects whether the internal weight is consistent with the initial value set on the controller 201. When the initial value is consistent with the controller 201, it feeds back to the controller 201 and emits a "di di di" sound. The flow sensor 203 will The flow rate of the three sensors is fed back to the controller 201. When the sum of the three sensors is fed to the controller 201, the staff is reminded to stop adding materials, which is convenient for the accurate quantitative proportioning of the cosmetic liquid in the experiment. The controller 201 controls the solenoid valve to drive the cylinder 211 to operate. The cylinder 211 drives the storage tank 205 to move to one side horizontally. The slider 209 of the storage tank 205 moves along the slide bar 202. The cover plate 207 under the storage tank 205 is separated from the original limit plate 204. The cover plate 207 lacking supporting force will flip downward, and the internal The raw materials fall into the filter 103 in the barrel 1. The flow sensor 203, the liquid level sensor 208, and the weight sensor 206 detect whether the raw materials in the storage tank 205 are retained, and the data is fed back to the controller 201. The controller 201 controls the cylinder 211 to return to the initial position. The two storage tanks 205 above the barrel 1 are alternately added by the staff. The motor 5 drives the rotating shaft 102 to rotate clockwise, and the rotating shaft 102 drives the rotating blade 101 to rotate, so that the internal raw materials are mixed and stirred evenly, and the raw materials are passed through the filter 103. The filter is discharged into the liquid outlet pipe 4, which needs to be connected with the control valve and the pipeline to facilitate the control of whether to discharge the material. Some specific cosmetic raw materials need to be heated. A heating tube 107 is arranged inside the barrel body 1, which is independently controlled by a thermostat 105. When the temperature sensing rod 104 can detect the temperature inside the barrel body 1 and feed it back to the thermostat 105, the thermostat 105 adjusts the temperature of the heating tube 107, and the filter screen 103 is limited by the limit groove 106. After the fixing plate 3 is removed by screws, the filter screen 103 can be removed for cleaning.
[0031] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A mixer capable of quantitative mixing, comprising a barrel (1), characterized in that: A fixing plate (3) is installed on one side of the barrel body (1) by means of screws, a slide rail (2) is installed on one side of the fixing plate (3) by means of screws, a liquid outlet pipe (4) is provided on the outer wall of the barrel body (1), and a motor (5) is provided below the barrel body (1); The outer shell of the cylinder (211) is installed on one side of the slide rail (2) by screws, and the controller (201) is connected to one side of the cylinder (211) by cables. The output shaft of one side of the cylinder (211) is installed with a storage tank (205) by bolts. A flow sensor (203) is installed in front of the storage tank (205) by screws. A liquid level sensor (208) is installed on one side of the storage tank (205) by screws. The other side of the storage tank (205) is connected with a cover plate (207) by rotation. A weight sensor (206) is installed inside the cover plate (207) by screws. A funnel (210) is installed on one side of the slide rail (2) by screws. A limit plate (204) is welded below the slide rail (2). A slide bar (202) is welded to the internal hole groove of the slide rail (2), and a slider (209) is attached to the outer wall of the slide bar (202).
2. The mixer capable of quantitative proportioning according to claim 1, characterized in that: The barrel body (1) is provided with a limiting groove (106) inside, and a filter screen (103) is attached to the inner wall of the limiting groove (106). A heating tube (107) and a temperature sensing rod (104) are respectively installed on the inner wall of the barrel body (1) by means of screws, and one end of the temperature sensing rod (104) is connected to a temperature controller (105) by means of a cable. A rotating shaft (102) is provided in the middle of the barrel body (1), and a rotating blade (101) is welded to the outer wall of the rotating shaft (102), and the rotating shaft (102) forms a rotating structure through a motor (5), and the rotating blade (101) forms a rotating structure through the rotating shaft (102).
3. The mixer capable of quantitative proportioning according to claim 2, characterized in that: The outer shape of the limiting groove (106) is composed of two arc-shaped blocks, and the groove formed by the two arc-shaped blocks is consistent with the curved external structure size of the filter screen (103), and the lower outer wall of the filter screen (103) is provided with four arc-shaped silica gels, and the arc-shaped silica gels on the outer wall of the filter screen (103) are consistent with the inner wall size of the limiting groove (106).
4. The mixer capable of quantitative proportioning according to claim 1, characterized in that: The top of the storage tank (205) is a rectangular block, and a circular groove is provided inside the rectangular block. The aperture size of the circular groove of the storage tank (205) is consistent with the aperture size of the bottom port of the funnel (210). The top of the funnel (210) is cylindrical, and a circular hole groove is provided in the middle. The middle part of the funnel (210) is conical, wide at the top and narrow at the bottom, like an inverted cone with the top part cut off. The bottom of the funnel (210) is two stacked cylinders, and a circular hole groove is provided at the lower end.
5. The mixer capable of quantitative proportioning according to claim 1, characterized in that: The circular diameter of the lower end of the storage tank (205) is consistent with the circular diameter of the upper end of the cover plate (207).
6. The mixer capable of quantitative proportioning according to claim 1, characterized in that: The storage tank (205) forms a sliding structure through the cylinder (211), and sliders (209) are horizontally arranged on both sides of the storage tank (205), and the internal circular groove of the slider (209) is consistent with the outer wall structure size of the slide rod (202).
7. The mixer capable of quantitative proportioning according to claim 1, characterized in that: The controller (201) is provided with a plurality of cable connections on the outside, and the cylinder (211) is connected to the controller (201), and the liquid level sensor (208) is connected to the controller (201), and the flow sensor (203) is connected to the controller (201), and the weight sensor (206) is connected to the controller (201).