Dispersion disc for dispersion machine
By designing a double-end tightening installation mechanism and a dispersed disc with rotating screw body adjustment function in the dispersed disc, the problems of insufficient installation stability and lack of adjustment function are solved, and higher stability, safety and production efficiency are achieved.
Patent Information
- Application Number
- CN202421507035.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The existing dispersing trays for dispersing machines are not stable during installation and are not convenient for later replacement, which affects the cleaning and maintenance of the equipment, increases safety risks and operation and maintenance costs, and lacks adjustment functions, which cannot adapt to different material characteristics and processing needs.
A dispersion disk for dispersing machines is designed, and a double-end tightening installation mechanism is used to ensure the stability of the dispersing disk when rotating at high speed. The cutting angle of the cutting sheet and cutting bump is adjusted by rotating the screw body and thread sleeve, which increases the adjustment function of the dispersion disk.
Improves the stability and safety of the dispersed disk, simplifies the installation and disassembly process, reduces maintenance workload, improves production efficiency and product quality, and reduces material waste and operating costs.
Smart Images

Figure CN222789093U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dispersers, in particular to a dispersion disc for a disperser. Background Art
[0002] A disperser is a device widely used in the fields of chemistry and materials science. It mainly uses a high-speed agitator, such as a disc sawtooth agitator, to form strong turbulence locally to achieve an efficient and fine mixing process. Due to its strong dispersing and emulsifying effect on materials, this type of high-speed agitator is usually called a disperser. Dispersers are mainly divided into lifting type dispersers and kettle dispersers. Among them, lifting type dispersers can be further subdivided into hydraulic lifting dispersers, pneumatic lifting dispersers and hand-cranked lifting dispersers according to different lifting methods. The innovation of this equipment lies in its agitator design, which can form strong turbulence locally to achieve an efficient and fine mixing process, thereby improving product quality and production efficiency.
[0003] In combination with the dispersion discs for dispersers in the prior art, it is found that the existing dispersion discs are not stable enough during installation, especially when a tight installation method is adopted. This installation method also brings a significant disadvantage, that is, it is not convenient to replace the dispersion disc at a later time, which may affect the cleaning and maintenance of the equipment, increase potential safety risks and operation and maintenance costs. In addition, most of the existing dispersion discs lack adjustment functions. They usually only exist as simple stirring blades and cannot be adaptively adjusted according to different material properties and processing requirements. The practicality of such a single-function dispersion disc is limited when facing complex and changeable industrial applications. Utility Model Content
[0004] The purpose of the utility model is to provide a dispersing disc for a dispersing machine to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a dispersion disk for a disperser, comprising a driving machine, a driving rod is installed at the transmission end of the driving machine, a dispersion disk mechanism is arranged below the driving rod, a mounting mechanism is arranged in the middle of the dispersion disk mechanism, the dispersion disk mechanism comprises a dispersion disk body, a screw body, a threaded sleeve, a cutting blade and a cutting protrusion, a screw body is arranged on the outer side of the dispersion disk body, a threaded sleeve is installed on the outer thread of the screw body, a cutting blade is fixedly installed on the outer wall of the threaded sleeve, and a cutting protrusion is fixedly installed on the outer wall of the cutting blade.
[0006] Optionally, the dispersion disk mechanism further includes a material passing groove, a cutting plate, a mounting plate, a mounting seat, a threaded seat and a fastening bolt, and a material passing groove is provided on the outer wall of the dispersion disk body.
[0007] Optionally, a cutting plate is fixedly mounted on the inner wall of the material threading trough, and a mounting plate is fixedly mounted on the outer wall of the dispersion disc.
[0008] Optionally, a mounting seat is fixedly mounted on the outer wall of the mounting plate, a threaded seat is fixedly mounted in the middle of the two mounting seats, and a fastening bolt is installed in the middle of the mounting seat and the threaded seat.
[0009] Optionally, a plurality of groups of the mounting plates, mounting seats, threaded seats, fastening bolts, screw bodies, threaded sleeves, cutting blades and cutting bumps are evenly arranged around the outer wall of the dispersion disk body with the midpoint of the dispersion disk body as the axis.
[0010] Optionally, the mounting mechanism includes a first support rod, a second support rod, a first support seat, a second support seat, a first screw rod, a second screw rod, a first threaded column, a second threaded column, a fastening screw sleeve and a hexagonal block, and the first support rod and the second support rod are fixedly mounted on the lower end of the driving rod.
[0011] Optionally, a first screw rod is threadedly installed on the lower end of the first support rod, a second screw rod is threadedly installed on the lower end of the second support rod, a first support seat is fixedly installed on the outer wall of the first support rod, and a second support seat is fixedly installed on the outer wall of the second support rod.
[0012] Optionally, a first threaded column is fixedly mounted on the inner wall of the first carrier, a second threaded column is fixedly mounted on the inner wall of the second carrier, fastening screw sleeves are threadedly mounted on the outer sides of the first threaded column and the second threaded column, and a hexagonal block is fixedly mounted in the middle of the fastening screw sleeves.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] The utility model provides a dispersion disc mechanism and a mounting mechanism. By adopting a double-end tightening mounting mechanism, the dispersion disc mechanism can be stably mounted on the driving rod, avoiding the loosening problem that may be caused by a tight mounting method, ensuring the stability of the dispersion disc during high-speed rotation, thereby improving the safety and reliability of operation. The mounting mechanism makes the installation and disassembly of the dispersion disc mechanism simple and quick. The user can adjust the cutting angle of the cutting blade and the cutting protrusion by rotating the screw body and the threaded sleeve, reducing the maintenance workload and improving the production efficiency. The multi-component cutting structure arranged in the dispersion disc mechanism, including the cutting blade and the cutting protrusion, can quickly cut dispersed materials or stirred materials, improve the cutting efficiency, ensure the uniform dispersion of the materials, thereby improving the product quality, being able to better control the cutting process, reducing the potential safety risks caused by unstable cutting, and at the same time, since the production efficiency and product quality are improved, the material waste is reduced, thereby reducing the operating cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1It is a schematic diagram of the structure of the utility model in a three-dimensional front view;
[0016] Figure 2 It is a schematic structural diagram of the utility model in a plane front view;
[0017] Figure 3 This is a schematic diagram of the structure of the utility model when viewed from above;
[0018] Figure 4 This is a schematic diagram of the structure of the three-dimensional rear view of the utility model;
[0019] Figure 5 It is a schematic diagram of the structure of the utility model from a plan view;
[0020] Figure 6 It is a schematic diagram of the structure of the utility model in a three-dimensional cutaway view;
[0021] Figure 7 For this utility model Figure 4 A schematic diagram of the structure at the center showing a three-dimensional magnification;
[0022] Figure 8 For this utility model Figure 5 Schematic diagram of the three-dimensional enlarged structure at point B in the middle.
[0023] In the figure: 1. driving machine; 2. driving rod; 3. dispersion disk mechanism; 301. dispersion disk body; 302. feeding trough; 303. cutting plate; 304. mounting plate; 305. mounting seat; 306. threaded seat; 307. fastening bolt; 308. screw body; 309. threaded sleeve; 310. cutting disc; 311. cutting protrusion; 4. mounting mechanism; 401. first support rod; 402. second support rod; 403. first carrier; 404. second carrier; 405. first screw; 406. second screw; 407. first threaded column; 408. second threaded column; 409. fastening screw sleeve; 410. hexagonal block. DETAILED DESCRIPTION
[0024] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figures 1 to 8In the embodiment of the utility model, a dispersion disk for a dispersion machine includes a driving machine 1, a driving rod 2 is installed at the transmission end of the driving machine 1, a dispersion disk mechanism 3 is arranged below the driving rod 2, a mounting mechanism 4 is arranged in the middle of the dispersion disk mechanism 3, the dispersion disk mechanism 3 includes a dispersion disk body 301, a screw body 308, a threaded sleeve 309, a cutting blade 310 and a cutting protrusion 311, a screw body 308 is arranged on the outer side of the dispersion disk body 301, a threaded sleeve 309 is installed on the outer side of the screw body 308, and the threaded sleeve 309 A cutting blade 310 is fixedly mounted on the outer wall of the cutting blade 310, a cutting protrusion 311 is fixedly mounted on the outer wall of the cutting blade 310, the dispersion disk mechanism 3 also includes a material threading groove 302, a cutting plate 303, a mounting plate 304, a mounting seat 305, a threaded seat 306 and a fastening bolt 307, a material threading groove 302 is opened on the outer wall of the dispersion disk body 301, a cutting plate 303 is fixedly mounted on the inner wall of the material threading groove 302, a mounting plate 304 is fixedly mounted on the outer wall of the dispersion disk body 301, and a The mounting seat 305, the middle of the two mounting seats 305 is fixedly installed with a threaded seat 306, the middle of the mounting seat 305 and the threaded seat 306 is installed with a fastening bolt 307, and multiple groups of mounting plates 304, mounting seats 305, threaded seats 306, fastening bolts 307, screw bodies 308, threaded sleeves 309, cutting blades 310 and cutting protrusions 311 are evenly surrounded on the outer wall of the dispersion disk body 301 with the midpoint of the dispersion disk body 301 as the axis; the dispersion disk body 301 is the core component of the dispersion disk mechanism 3, and the dispersion disk body 301 is the core component of the dispersion disk mechanism 3. 01 is used to carry and disperse materials. The material passing groove 302 allows the material to pass through during the dispersion process, ensuring the continuity and uniformity of the material. The cutting plate 303 is located in the dispersion disc body 301 and is used to further cut the material passing through the material passing through the material passing groove 302; the screw body 308 cooperates with the threaded sleeve 309 to realize the adjustment function of the dispersion disc body 301, which can ensure that the cutting angle of the cutting blade 310 can be adjusted to meet the needs of different application scenarios. The cutting blade 310 is located in the dispersion disc body 301 and is used to cut materials;
[0028] The mounting mechanism 4 comprises a first support rod 401, a second support rod 402, a first carrier 403, a second carrier 404, a first screw rod 405, a second screw rod 406, a first threaded column 407, a second threaded column 408, a tightening screw sleeve 409 and a hexagonal block 410. The first support rod 401 and the second support rod 402 are fixedly mounted on the lower end of the driving rod 2. The first screw rod 405 is threadedly mounted on the lower end of the first support rod 401, and the second screw rod 406 is threadedly mounted on the lower end of the second support rod 402. The first carrier 403 is fixedly mounted on the outer wall of the first support rod 401, and the second carrier 404 is fixedly mounted on the outer wall of the second support rod 402. The first threaded column 407 is fixedly mounted on the inner wall of the first carrier 403, and the second threaded column 408 is fixedly mounted on the inner wall of the second carrier 404. The first threaded column 407 is fixedly mounted on the inner wall of the first carrier 403, and the second threaded column 408 is fixedly mounted on the inner wall of the second carrier 404. 07 and the outer threads of the second threaded column 408 are installed with a fastening screw sleeve 409, and a hexagonal block 410 is fixedly installed in the middle of the fastening screw sleeve 409; the first support rod 401 and the second support rod 402 are used to support the dispersion disk body 301 to ensure its stability in the equipment, and are used to support the dispersion disk body 301. The second support rod 402 cooperates with the first support rod 401 to improve the stability of the dispersion disk body 301. The fastening screw sleeve 409 is used to connect the first threaded column 407 and the second threaded column 408 to fix their positions. Use a hexagonal tool to screw the hexagonal block 410, so that the fastening screw sleeve 409 pulls the first threaded column 407 and the second threaded column 408, and then pulls the first support rod 401 and the second support rod 402, so that the first support rod 401 and the second support rod 402 are under pressure and tighten and clamp the dispersion disk body 301.
[0029] The working principle of the utility model is as follows: the dispersion disk for the dispersion machine is composed of a dispersion disk mechanism 3 and a mounting mechanism 4. When using the dispersion disk, the mounting mechanism 4 is first activated, the dispersion disk body 301 is inserted into the first support rod 401 and the second support rod 402, and the first screw rod 405 and the second screw rod 406 are rotated and tightened to limit the position of the dispersion disk body 301. Then, the hexagonal block 410 is screwed with a hexagonal tool so that the tightening screw sleeve 409 pulls the first threaded column 407 and the second threaded column 408, and then pulls the first support rod 401 and the second support rod 402, so that the first support rod 401 and the second support rod 402 are under pressure and tighten and clamp the dispersion disk body 301, so as to achieve the effect of stably installing the dispersion disk body 301. The dispersion disk mechanism 3 is activated, and the cutting blade 310 can be rotated to use the screw body 308 and the threaded sleeve 3 The spiral installation effect of 09 can achieve the effect of adjusting the cutting angle of the cutting blade 310. When the driving machine 1 is started to drive the driving rod 2 to rotate, the dispersion disk mechanism 3 can be driven to rotate as a whole. The cutting blade 310 and the cutting protrusion 311 inside the dispersion disk mechanism 3 cut the dispersed material. In addition, the material can pass through the material passage 302, and the cutting plate 303 can also cut the material, so as to achieve the effect of rapid stirring. In summary, a multi-component cutting structure is provided in the dispersion disk mechanism 3, which can quickly cut the dispersed material or the stirred material, and the multi-component cutting structure can be adjusted. The cutting angle of the cutting blade 310 can be adjusted, and the installation mechanism 4 adopts a double-end tightening method to stably install the dispersion disk mechanism 3 on the driving rod 2. The installation mechanism 4 is convenient for adjustment and disassembly operations, and is convenient for disassembly and cleaning at a later time.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A dispersion disc for a dispersion machine, comprising a driving machine (1), a driving rod (2) being mounted on the transmission end of the driving machine (1), characterized in that: A dispersion disc mechanism (3) is arranged below the driving rod (2); a mounting mechanism (4) is arranged in the middle of the dispersion disc mechanism (3); the dispersion disc mechanism (3) comprises a dispersion disc body (301), a screw body (308), a threaded sleeve (309), a cutting blade (310) and a cutting protrusion (311); a screw body (308) is arranged on the outer side of the dispersion disc body (301); a threaded sleeve (309) is threadedly mounted on the outer side of the screw body (308); a cutting blade (310) is fixedly mounted on the outer wall of the threaded sleeve (309); and a cutting protrusion (311) is fixedly mounted on the outer wall of the cutting blade (310).
2. A dispersion disc for a disperser according to claim 1, characterized in that: The dispersion disk mechanism (3) further comprises a material penetration groove (302), a material cutting plate (303), a mounting plate (304), a mounting seat (305), a threaded seat (306) and a fastening bolt (307); and a material penetration groove (302) is provided on the outer wall of the dispersion disk body (301).
3. A dispersion disc for a disperser according to claim 2, characterized in that: A cutting plate (303) is fixedly mounted on the inner wall of the material threading trough (302), and a mounting plate (304) is fixedly mounted on the outer wall of the dispersion disc body (301).
4. A dispersing disc for a dispersing machine according to claim 3, characterized in that: A mounting seat (305) is fixedly mounted on the outer wall of the mounting plate (304), a threaded seat (306) is fixedly mounted in the middle of the two mounting seats (305), and a fastening bolt (307) is mounted in the middle of the mounting seat (305) and the threaded seat (306).
5. A dispersing disc for a dispersing machine according to claim 2, characterized in that: A plurality of groups of the mounting plates (304), mounting seats (305), threaded seats (306), fastening bolts (307), screw bodies (308), threaded sleeves (309), cutting blades (310) and cutting bumps (311) are evenly arranged around the outer wall of the dispersion disc body (301) with the midpoint of the dispersion disc body (301) as the axis.
6. A dispersing disc for a dispersing machine according to claim 1, characterized in that: The mounting mechanism (4) comprises a first support rod (401), a second support rod (402), a first carrier (403), a second carrier (404), a first screw rod (405), a second screw rod (406), a first threaded column (407), a second threaded column (408), a fastening screw sleeve (409) and a hexagonal block (410); the first support rod (401) and the second support rod (402) are fixedly mounted on the lower end of the driving rod (2).
7. A dispersing disc for a dispersing machine according to claim 6, characterized in that: The first support rod (401) is threadedly mounted with a first screw rod (405), the second support rod (402) is threadedly mounted with a second screw rod (406), the first support rod (401) is fixedly mounted with a first carrier (403) on its outer wall, and the second support rod (402) is fixedly mounted with a second carrier (404) on its outer wall.
8. A dispersing disc for a dispersing machine according to claim 6, characterized in that: A first threaded column (407) is fixedly mounted on the inner wall of the first carrier (403), a second threaded column (408) is fixedly mounted on the inner wall of the second carrier (404), a fastening screw sleeve (409) is threadedly mounted on the outer sides of the first threaded column (407) and the second threaded column (408), and a hexagonal block (410) is fixedly mounted in the middle of the fastening screw sleeve (409).