Dispersant composite reaction kettle

By automatically injecting coolant into the reactor with a combination of a pump, suction pipe and inlet pipe, the problem of long cooling time of the existing reactor is solved, and rapid cooling and efficient reaction are achieved.

CN222789222UActive Publication Date: 2025-04-25JIANGXI SANYUE POLYMER MATERIAL CO LTD
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Patent Information

Application Number
CN202421500563.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-04-25
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

The existing reactor needs to be manually poured in cooling water after high temperature reaction, resulting in a long cooling time and reducing the working efficiency of the reactor.

Method used

A dispersant composite reactor is designed, using a combination of a pump, suction pipe and water inlet pipe to accelerate the cooling process by automatically injecting coolant, and improve the reaction efficiency through a motor-driven agitating blade and agitating rod.

Benefits of technology

Fast cooling is achieved, cooling time is reduced, the working efficiency of the reactor is improved, and manual operation steps are reduced through an automated cooling process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a reaction kettle, in particular to a dispersing agent composite reaction kettle. The dispersing agent composite reaction kettle comprises a shell, an object placing table, a motor, a feeding pipe, a heating ring, a second stirring blade, a first stirring rod, a discharging pipe, a supporting table and the like, the object placing table is fixedly connected to the shell, the motor is fixedly connected to the object placing table, an output shaft of the motor is inserted into the shell in a penetrating mode, the feeding pipe is arranged at the top of the shell, and the heating ring is arranged on the supporting table. A plurality of heating rings are arranged on the inner wall of the shell, a second stirring blade sleeves the middle of an output shaft of the motor, a first stirring rod sleeves the lower portion of the output shaft of the motor, a discharging pipe is arranged at the bottom of the shell, a cooling cavity is formed in the shell, and a supporting table is fixedly connected to the upper portion of the left side of the shell. Through the arrangement of the water suction pump, the water suction pipe and the water inlet pipe, cooling water is added into the water inlet pipe, so that the shell and the diverging agent which are too high in temperature are well cooled, and the coolant preparation efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to a reaction kettle, in particular to a dispersant composite reaction kettle. Background Art

[0002] Dispersant is a surfactant with two opposite properties, lipophilicity and hydrophilicity, in its molecule. It can evenly disperse the solid and liquid particles of inorganic and organic pigments that are difficult to dissolve in liquids. Reactors are widely used in the fields of petroleum, chemical industry, rubber, medicine and food. Reactors are pressure vessels used to complete processes such as vulcanization, nitration, hydrogenation, hydrocarbonization, polymerization and condensation, such as reactors, reaction pots, decomposition pots, polymerization pots, etc.; the materials are generally carbon manganese steel, stainless steel, zirconium, nickel-based (Hastelloy, Monel, Inconel) alloys and other composite materials.

[0003] When using a reactor, the reactants are first placed in the reactor body, and then the catalyst, solvent, catalyst and other auxiliary materials are added to the reactor body through the feed port. However, the dispersant needs to react under high temperature for the complex reaction to occur. After the reactor undergoes a high-temperature reaction, cooling water needs to be manually poured into the pipeline outside the reactor for cooling. However, this waiting process wastes a very long time, which greatly reduces the working efficiency of the reactor.

[0004] Therefore, we are in urgent need of a dispersant composite reactor, which is a problem to be solved urgently. Utility Model Content

[0005] In order to overcome the disadvantage that a long time is required to cool down the reactor when the temperature is too high, the utility model aims to provide a dispersant composite reactor.

[0006] The technical implementation scheme of the utility model is: a dispersant composite reactor, comprising a shell, a storage platform, a motor, a feed pipe, a heating ring, a second stirring blade, a first stirring rod, a discharge pipe, a support platform, a water pump, a water suction pipe, a water inlet pipe, a solenoid valve and a safety component. The shell is fixedly connected with the storage platform, the storage platform is fixedly connected with the motor, the output shaft of the motor is inserted into the shell, the top of the shell is fixedly connected with the feed pipe, the inner wall of the shell is provided with a plurality of heating rings, the middle fixed sleeve of the output shaft of the motor is provided with a second stirring blade, the lower fixed sleeve of the output shaft of the motor is provided with a first stirring rod, the bottom of the shell is provided with a discharge pipe, the shell body is provided with a cooling cavity for adding coolant, the left side of the shell is fixedly connected with the support platform, the top of the support platform is fixedly connected with the water pump, the pump head of the water pump is connected with a water suction pipe, the water suction pipe reaches the bottom of the cooling cavity from the pump head of the water pump, the upper right side of the shell is fixedly connected with the water inlet pipe, the top of the water inlet pipe is provided with a solenoid valve, and the top of the shell is provided with a safety component for inspecting the reactor.

[0007] As a preferred technical solution of the utility model, the safety component includes a thermometer, a barometer and a pressure relief valve. The thermometer is interspersedly connected to the front side of the top of the shell, the barometer is interspersedly connected to the front side of the top of the shell, and the pressure relief valve is interspersedly connected to the left side of the top of the shell.

[0008] As a preferred technical solution of the utility model, it also includes a controller, which is fixedly connected to the front side of the upper part of the shell, and the controller is electrically connected to the water pump, the motor, and the solenoid valve.

[0009] As a preferred technical solution of the utility model, a round handle is provided on the feeding tube.

[0010] As a preferred technical solution of the utility model, the second stirring blade and the first stirring rod are both made of corrosion-resistant materials.

[0011] As a preferred technical solution of the utility model, a plurality of foot seats are arranged at the bottom of the shell.

[0012] Compared with the prior art, the utility model has the following advantages: 1. The utility model is provided with a water pump, a water suction pipe and a water inlet pipe, and cooling water is added to the water inlet pipe so that the over-temperature shell and the diffuser are better cooled, thereby greatly improving the efficiency of coolant production.

[0013] 2. The utility model is provided with a motor, a second stirring blade and a first stirring rod. The rotation of the output shaft of the motor drives the second stirring blade and the first stirring rod to rotate, so that the dispersant reaction is more complete, thereby improving the reaction rate of the dispersant composite reaction.

[0014] 3. The utility model is provided with a solenoid valve on the water inlet pipe, which is connected to the water pipe. When the device needs to pour coolant, the solenoid valve is started to move the baffle away. When the coolant does not need to be poured, the baffle is reset, which reduces the working steps of the workers and improves the workers' use experience. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0016] Figure 2 This is a cross-sectional view of the second stirring blade, the first stirring rod, the motor and other components of the utility model.

[0017] Figure 3 It is a three-dimensional structural schematic diagram of the feed pipe, water suction pipe, solenoid valve and other components of the utility model.

[0018] Figure 4 It is a schematic diagram of the three-dimensional structure of the water pump, water suction pipe and shell of the utility model.

[0019] Marked in the figure: 1. Shell, 2. Storage table, 3. Motor, 4. Feed pipe, 5. Heating ring, 6. Second stirring blade, 7. First stirring rod, 8. Discharge pipe, 9. Support table, 10. Water pump, 11. Suction pipe, 12. Water inlet pipe, 13. Solenoid valve, 14. Thermometer, 15. Pressure gauge, 16. Pressure relief valve, 17. Controller. DETAILED DESCRIPTION

[0020] The technical solution of the utility model is further described below in conjunction with the accompanying drawings.

[0021] Embodiment: A dispersant composite reactor, such as Figure 1-Figure 4 As shown, it includes a shell 1, a storage table 2, a motor 3, a feed pipe 4, a heating ring 5, a second stirring blade 6, a first stirring rod 7, a discharge pipe 8, a support table 9, a water pump 10, a water suction pipe 11, a water inlet pipe 12, a solenoid valve 13 and a safety component. A plurality of footrests are arranged at the bottom of the shell (1) to support the reactor. The top of the shell 1 is fixedly connected to the storage table 2, and the top of the storage table 2 is connected to the motor 3 by bolts. The output shaft of the motor 3 is inserted into the shell 1. The top of the shell 1 is provided with a feed pipe 4, and the feed pipe 4 is provided with a round handle, and the feed pipe can be conveniently opened by pulling the round handle. The inner wall of the shell 1 is provided with a plurality of heating rings 5. The middle part of the output shaft of the motor 3 is fixedly sleeved with a second stirring blade 6. A first stirring rod 7 is provided on the lower fixed sleeve, and the second stirring blade 6 and the first stirring rod 7 are made of corrosion-resistant material to avoid damage to the second stirring blade 6 and the first stirring rod 7. A discharge pipe 8 is provided at the bottom of the outer shell 1, and the discharge pipe 8 discharges the material into the kettle body by twisting the faucet. A cooling cavity for adding coolant is opened inside the shell of the outer shell 1. A support platform 9 is fixedly connected to the upper left side of the outer shell 1, and a water pump 10 is connected to the top of the support platform 9 by bolts. A suction pipe 11 is connected to the pump head of the water pump 10, and the suction pipe 11 extends from the pump head of the water pump 10 to the bottom of the cooling cavity. A water inlet pipe 12 is fixedly connected to the upper right side of the outer shell 1, and a solenoid valve 13 is provided on the top of the water inlet pipe 12. A safety component for inspecting the reactor is provided on the top of the outer shell 1.

[0022] like Figure 1 , Figure 2 and Figure 3 As shown, the safety component includes a thermometer 14, a pressure gauge 15 and a pressure relief valve 16. The thermometer 14 is inserted into the front side of the top of the shell 1, the pressure gauge 15 is inserted into the front side of the top of the shell 1, and the pressure relief valve 16 is inserted into the left side of the top of the shell 1.

[0023] like Figure 1 , Figure 2As shown, a controller 17 is also included. The controller 17 is fixedly connected to the front side of the upper portion of the housing 1 . The controller 17 is electrically connected to the water pump 10 , the motor 3 , and the solenoid valve 13 .

[0024] First, place the device horizontally on the ground, then open the feed pipe 4 through the handle, pour a certain amount of dispersant into the feed pipe 4, then turn on the power, start the motor 3 and the heating ring 5, and the output shaft of the motor 3 begins to rotate. While the output shaft of the motor 3 rotates, the first stirring rod 7 and the second stirring blade 6 rotate together with the output shaft to fully stir the dispersant. While the motor 3 rotates, the heating ring 5 begins to release heat, so that the inside of the shell 1 is in a high-temperature environment, so that the reaction rate of the dispersant is effectively improved. Because the conditions for the composite reaction of the dispersant are high, and the dispersant will emit high-temperature steam at high temperature, the temperature and air pressure inside the shell 1 can be better observed through the pressure gauge and thermometer 14 on the top of the shell 1. If the air pressure in the shell 1 is too high due to the reaction for a period of time, the air pressure in the shell 1 can be discharged by starting the pressure relief valve 16, so that the air pressure in the shell 1 is within a safe range.

[0025] When the dispersant needs to be cooled after the reaction is complete, the solenoid valve 13 can be started to remove the obstruction of the water inlet pipe 12 by the solenoid valve 13, and then a certain amount of coolant is added to the water inlet pipe 12 so that the coolant fills the entire cooling cavity. When the coolant is cooled, the coolant can be pumped out by the water pump 10. When the cooling is completed, the container that can hold the solution is placed at the bottom of the shell 1, and then the outflow of the dispersant can be controlled by twisting the faucet of the discharge pipe 8.

[0026] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A dispersant composite reactor, characterized in that: The invention comprises a housing (1), a storage platform (2), a motor (3), a feed pipe (4), a heating ring (5), a second stirring blade (6), a first stirring rod (7), a discharge pipe (8), a support platform (9), a water pump (10), a water suction pipe (11), a water inlet pipe (12), a solenoid valve (13) and a safety component. The housing (1) is fixedly connected to the storage platform (2), the storage platform (2) is fixedly connected to the motor (3), the output shaft of the motor (3) is inserted into the housing (1), the top of the housing (1) is fixedly connected to the feed pipe (4), the inner wall of the housing (1) is provided with a plurality of heating rings (5), and the middle part of the output shaft of the motor (3) is fixedly sleeved with a second stirring blade (6) A first stirring rod (7) is fixedly sleeved at the lower part of the output shaft of the motor (3), a discharge pipe (8) is provided at the bottom of the outer shell (1), a cooling cavity for adding coolant is provided inside the shell of the outer shell (1), a support platform (9) is fixedly connected to the left side of the outer shell (1), a water pump (10) is fixedly connected to the top of the support platform (9), a water suction pipe (11) is connected to the pump head of the water pump (10), and the water suction pipe (11) extends from the pump head of the water pump (10) to the bottom of the cooling cavity, a water inlet pipe (12) is fixedly connected to the upper right side of the outer shell (1), a solenoid valve (13) is provided at the top of the water inlet pipe (12), and a safety component for inspecting the reactor is provided at the top of the outer shell (1).

2. A dispersant composite reactor as claimed in claim 1, characterized in that: The safety component comprises a thermometer (14), a pressure gauge (15) and a pressure relief valve (16); the thermometer (14) is inserted and connected to the front side of the top of the housing (1); the pressure gauge (15) is inserted and connected to the front side of the top of the housing (1); and the pressure relief valve (16) is inserted and connected to the left side of the top of the housing (1).

3. A dispersant composite reactor as claimed in claim 2, characterized in that: It also includes a controller (17), which is fixedly connected to the front side of the upper part of the housing (1), and the controller (17) is electrically connected to the water pump (10), the motor (3), and the solenoid valve (13).

4. A dispersant composite reactor as claimed in claim 3, characterized in that: The feed pipe (4) is provided with a round handle.

5. A dispersant composite reactor as claimed in claim 4, characterized in that: The second stirring blade (6) and the first stirring rod (7) are both made of corrosion-resistant materials.

6. A dispersant composite reactor as claimed in claim 5, characterized in that: A plurality of foot seats are arranged at the bottom of the housing (1).