Forming device for activated carbon production and processing
By designing an activated carbon forming device containing a stirring and scraping mechanism, the problems of low efficiency and labor waste caused by the need for individual stirring of raw materials in the prior art are solved, and the automation of raw materials is realized, which improves production efficiency and reduces costs.
Patent Information
- Application Number
- CN202421776594.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-25
AI Technical Summary
The existing activated carbon molding devices require separate machines to mix and stir raw materials before extrusion forming, resulting in waste of manpower and low production efficiency.
A molding device for the production and processing of activated carbon is designed, including a raw material tank, a stirring mechanism and a scraping mechanism. The raw material is stirred by a stirring motor and preventing the raw material from sticking through the scraping plate, and the stirred raw material is directly transported into the extrusion pipe for molding.
The automation of raw material stirring and forming is achieved, reducing manual participation, improving production efficiency, and reducing production costs.
Smart Images

Figure CN222789257U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of activated carbon, in particular to a molding device for producing and processing activated carbon. Background Art
[0002] Activated carbon is a black porous solid carbon. It is produced by crushing and molding coal or by carbonizing and activating uniform coal particles. The main component of activated carbon is carbon, and it contains small amounts of oxygen, hydrogen, sulfur, nitrogen, chlorine and other elements. Ordinary activated carbon has strong adsorption properties and is a widely used industrial adsorbent. Activated carbon can be made into cylindrical, spherical, hollow cylindrical and other shapes as needed. The production and processing of activated carbon generally requires stirring, extruding and cutting steps.
[0003] The Chinese patent application with application number CN202121699929.X discloses a molding device for the production and processing of medical activated carbon, including a bottom plate, a second motor is installed at the bottom of the bottom plate, the output shaft of the second motor passes through the bottom plate and is fixed with a lower mold, the top of the lower mold is provided with molding holes arranged in a circumferential array, an n-shaped bracket is fixed at the top of the lower mold, a hydraulic cylinder is installed at the top of the bracket, the piston rod of the hydraulic cylinder is fixed with a first lifting plate, the bottom of the first lifting plate is installed with a first motor, the output shaft of the first motor is connected with a screw rod, a mouth-shaped lifting seat is connected to the screw rod through a threaded sleeve, an upper mold is installed at the bottom of the lifting seat, a boss is fixed on the side of the lifting seat, and a first guide rod is fixed on the top of the bracket. The utility model has a high extrusion effect, and the higher the dimensional accuracy of the extruded product, the better the quality.
[0004] However, the existing molding device still has some defects. Before extrusion molding, the raw materials need to be mixed and stirred by a separate machine before extrusion molding can be carried out, which wastes a lot of manpower and has low production efficiency. Utility Model Content
[0005] In view of the above-mentioned deficiencies in the prior art, the utility model provides a molding device for the production and processing of activated carbon, which aims to solve the problem that before extrusion molding, the raw materials need to be mixed and stirred by a separate machine before extrusion molding can be carried out, which wastes a lot of manpower and has low production efficiency.
[0006] In order to achieve the above-mentioned utility model purpose, the technical solution adopted by the utility model is: a molding device for the production and processing of activated carbon, including a raw material tank, the bottom end of the raw material tank is fixedly connected to a discharge pipe, the bottom end of the discharge pipe is fixedly connected to an extrusion tube, a heating module is sleeved on the extrusion tube, one end of the extrusion tube is fixedly connected to a molding head, the top end of the extrusion tube is fixedly connected to a mounting frame, a heat dissipation mechanism is fixedly connected to the mounting frame, the raw material tank is connected to a stirring mechanism, and the inner wall of the raw material tank is connected to a scraping mechanism;
[0007] A driving motor is fixedly installed at one end of the extrusion tube, and the output end of the driving motor extends into the interior of the extrusion tube and is connected to an auger. The other end of the auger passes through the forming head and is fixedly connected to a cutter, and the cutter rotates on the outer surface of the forming head.
[0008] Furthermore, the stirring mechanism includes a stirring motor installed on the top of the raw material tank, the output end of the stirring motor extends into the interior of the raw material tank and is connected to a drive shaft, a stirring rod is sleeved on the drive shaft, and a discharge port is connected to the end of the upper surface of the raw material tank away from the stirring motor.
[0009] Furthermore, the scraper mechanism includes a connecting block sleeved on the driving shaft, support rods are fixedly installed at both ends of the connecting block, a connecting rod is sleeved on the support rod, one end of the connecting rod is fixedly connected to a limiting block, one end of the limiting block is fixedly connected to a telescopic spring, and the other end of the connecting rod is fixedly connected to a scraper plate.
[0010] Furthermore, the heat dissipation mechanism includes a heat dissipation motor fixedly mounted on the upper surface of the mounting frame, and an output end of the heat dissipation motor is fixedly connected to a heat dissipation fan.
[0011] Furthermore, a discharge port is provided on the forming head.
[0012] Furthermore, a collecting box is provided below the forming head.
[0013] The beneficial effects of the utility model are:
[0014] 1. The utility model is a molding device for the production and processing of activated carbon. Before extrusion, it is only necessary to pour the raw materials into the interior of the raw material tank through the discharge port, and the driving shaft is driven to rotate by starting the stirring motor, thereby driving the stirring rod to stir and mix the raw materials. While stirring, the connecting rod is pushed by the telescopic spring to make the scraper plate close to the inner wall of the raw material tank to prevent the raw materials from sticking to the inner wall of the raw material tank and affecting the stirring effect. After stirring, the raw materials directly fall into the extrusion tube for subsequent processing, without the need for extra manual participation, thereby reducing production costs.
[0015] 2. The utility model is a molding device for the production and processing of activated carbon. The heating module can heat the raw materials in the extrusion tube to facilitate molding. The drive motor is started to drive the auger to rotate, so as to transport the stirred raw materials and extrude them at the same time. The raw materials are discharged through the discharge port on the molding head and then cut by a cutter to form activated carbon particles. There is no need for separate pressurization and molding, thereby improving production efficiency.
[0016] 3. The utility model provides a molding device for the production and processing of activated carbon. The cooling motor is arranged to drive the cooling fan to rotate, so as to dissipate the heat of the molded activated carbon particles and prevent them from sticking together. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a front view of a molding device for producing and processing activated carbon according to the utility model;
[0018] Figure 2 This is a cross-sectional view of a raw material box of a molding device for producing and processing activated carbon according to the utility model;
[0019] Figure 3 This is a cross-sectional view of a support rod of a molding device for producing and processing activated carbon according to the utility model;
[0020] Figure 4 The utility model is a schematic diagram of the extrusion tube structure of a molding device for the production and processing of activated carbon.
[0021] Reference table of reference numerals:
[0022] 1. Raw material tank; 2. Discharge pipe; 3. Extrusion tube; 301. Drive motor; 302. Auger; 303. Cutter; 4. Heating module; 5. Forming head; 501. Discharge port; 6. Mounting frame; 7. Heat dissipation mechanism; 701. Heat dissipation motor; 702. Cooling fan; 8. Stirring mechanism; 801. Stirring motor; 802. Drive shaft; 803. Stirring rod; 804. Discharge port; 9. Scraping mechanism; 901. Connecting block; 902. Support rod; 903. Connecting rod; 904. Limiting block; 905. Telescopic spring; 906. Scraping plate; 10. Collection box. DETAILED DESCRIPTION
[0023] The specific implementation of the utility model is further described below in conjunction with the accompanying drawings, wherein the same parts are represented by the same reference numerals.
[0024] It should be noted that the words "front", "rear", "left", "right", "up" and "down" used in the following description refer to directions in the drawings, and the words "inside" and "outside" refer to directions toward or away from the geometric center of a specific component, respectively.
[0025] In order to make the contents of the present invention more clearly understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0026] like Figures 1 to 4 As shown, a forming device for production and processing of activated carbon includes a raw material tank 1, a discharge pipe 2 is fixedly connected to the bottom end of the raw material tank 1, an extrusion tube 3 is fixedly connected to the bottom end of the discharge pipe 2, a heating module 4 is sleeved on the extrusion tube 3, a forming head 5 is fixedly connected to one end of the extrusion tube 3, a mounting frame 6 is fixedly connected to the top end of the extrusion tube 3, a heat dissipation mechanism 7 is fixedly connected to the mounting frame 6, a stirring mechanism 8 is connected to the raw material tank 1, and a scraping mechanism 9 is connected to the inner wall of the raw material tank 1;
[0027] A driving motor 301 is fixedly installed at one end of the extrusion tube 3, and the output end of the driving motor 301 extends into the interior of the extrusion tube 3 and is connected to an auger 302. The other end of the auger 302 passes through the forming head 5 and is fixedly connected to a cutter 303, which rotates on the outer surface of the forming head 5.
[0028] Through the above scheme, the augers 302 cooperate with the forming head 5 to transport and extrude the stirred raw materials to form activated carbon particles, without the need for separate pressurization and forming, thereby improving production efficiency.
[0029] The stirring mechanism 8 includes a stirring motor 801 installed on the top of the raw material tank 1. The output end of the stirring motor 801 extends into the interior of the raw material tank 1 and is connected to a drive shaft 802. A stirring rod 803 is sleeved on the drive shaft 802. The upper surface of the raw material tank 1 is connected to a discharge port 804 at one end away from the stirring motor 801.
[0030] According to the above scheme, the stirring motor 801 is started to drive the driving shaft 802 to rotate, thereby driving the stirring rod 803 to stir and mix the raw materials.
[0031] The scraper mechanism 9 includes a connecting block 901 sleeved on the driving shaft 802, support rods 902 are fixedly installed at both ends of the connecting block 901, a connecting rod 903 is sleeved on the support rod 902, one end of the connecting rod 903 is fixedly connected to a limiting block 904, one end of the limiting block 904 is fixedly connected to a telescopic spring 905, and the other end of the connecting rod 903 is fixedly connected to a scraper plate 906.
[0032] Through the above scheme, while stirring, the connecting rod 903 is pushed by the telescopic spring 905, so that the scraper plate 906 is close to the inner wall of the raw material tank 1, preventing the raw material from sticking to the inner wall of the raw material tank 1 and affecting the stirring effect. No extra manual participation is required, reducing production costs.
[0033] The heat dissipation mechanism 7 includes a heat dissipation motor 701 fixedly mounted on the upper surface of the mounting frame 6 , and a heat dissipation fan 702 is fixedly connected to the output end of the heat dissipation motor 701 .
[0034] Through the above scheme, the formed activated carbon particles can be cooled to prevent them from sticking together.
[0035] The forming head 5 is provided with a discharge port 501 .
[0036] A collecting box 10 is provided below the molding head 5 .
[0037] The working principle of the utility model is that before the raw materials are extruded and formed, the raw materials are first poured into the interior of the raw material tank 1 through the discharge port 804, and then the stirring motor 801 is started to drive the drive shaft 802 to rotate, thereby driving the stirring rod 803 to stir and mix the raw materials. While stirring, the connecting rod 903 is pushed by the telescopic spring 905 to make the scraper plate 906 close to the inner wall of the raw material tank 1 to prevent the raw materials from sticking to the inner wall of the raw material tank 1 and affecting the stirring effect. After stirring, the raw materials directly fall into the extrusion tube 3, and the drive motor 301 is started to drive the auger 302 to rotate to transport the stirred raw materials and extrude them at the same time, and discharge them through the discharge port 501 on the forming head 5, and then cut by the cutter 303 to form activated carbon particles. The formed activated carbon particles fall into the collection box 10, and the heat dissipation motor 701 drives the heat dissipation fan 702 to rotate, so as to dissipate heat for the formed activated carbon particles to prevent them from sticking together.
[0038] The above description is only a preferred embodiment of the present utility model patent and is not intended to limit the present utility model patent. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model patent shall be included in the protection scope of the present utility model patent.
Claims
1. A molding device for producing and processing activated carbon, characterized in that: The invention comprises a raw material tank (1), wherein the bottom end of the raw material tank (1) is fixedly connected to a discharge pipe (2), the bottom end of the discharge pipe (2) is fixedly connected to an extrusion pipe (3), a heating module (4) is sleeved on the extrusion pipe (3), one end of the extrusion pipe (3) is fixedly connected to a forming head (5), the top end of the extrusion pipe (3) is fixedly connected to a mounting frame (6), a heat dissipation mechanism (7) is fixedly connected to the mounting frame (6), the raw material tank (1) is connected to a stirring mechanism (8), and the inner wall of the raw material tank (1) is connected to a scraping mechanism (9); A driving motor (301) is fixedly mounted on one end of the extrusion tube (3); the output end of the driving motor (301) extends into the interior of the extrusion tube (3) and is connected to an auger (302); the other end of the auger (302) passes through a forming head (5) and is fixedly connected to a cutter (303); the cutter (303) rotates on the outer surface of the forming head (5).
2. The molding device for producing and processing activated carbon according to claim 1, characterized in that: The stirring mechanism (8) comprises a stirring motor (801) installed at the top of the raw material tank (1); the output end of the stirring motor (801) extends into the interior of the raw material tank (1) and is connected to a driving shaft (802); a stirring rod (803) is sleeved on the driving shaft (802); and a discharge port (804) is connected to the end of the upper surface of the raw material tank (1) away from the stirring motor (801).
3. The molding device for producing and processing activated carbon according to claim 2, characterized in that: The scraper mechanism (9) comprises a connecting block (901) sleeved on the driving shaft (802), support rods (902) are fixedly mounted on both ends of the connecting block (901), a connecting rod (903) is sleeved on the support rod (902), one end of the connecting rod (903) is fixedly connected to a limit block (904), one end of the limit block (904) is fixedly connected to a telescopic spring (905), and the other end of the connecting rod (903) is fixedly connected to a scraper plate (906).
4. The molding device for producing and processing activated carbon according to claim 1, characterized in that: The heat dissipation mechanism (7) comprises a heat dissipation motor (701) fixedly mounted on the upper surface of the mounting frame (6), and a heat dissipation fan (702) is fixedly connected to the output end of the heat dissipation motor (701).
5. The molding device for producing and processing activated carbon according to claim 1, characterized in that: The forming head (5) is provided with a discharge port (501).
6. The molding device for producing and processing activated carbon according to claim 1, characterized in that: A collecting box (10) is provided below the forming head (5).
Citation Information
Patent Citations
Forming device for producing and processing medical activated carbon
CN215849852U