White corundum raw material crushing dust-free device

By designing a dust-free device for the white corundum raw material that integrates crushing, screening and dust suppression functions, the problems of dust pollution and inaccurate particle size control in traditional equipment are solved, and efficient and environmentally friendly crushing and screening effects are achieved.

CN222789404UActive Publication Date: 2025-04-25ZHENGZHOU HONGXIANG HIGH-TECH MATERIALS CO LTD
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Patent Information

Application Number
CN202420598853.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-27
Publication Date
2025-04-25
Estimated Expiration
2034-03-27

AI Technical Summary

Technical Problem

Traditional white corundum raw material crushing equipment has problems such as serious dust pollution, low working efficiency, inaccurate product particle size control, complex equipment structure and difficult maintenance.

Method used

A dust-free device for crushing and dust-free white corundum raw material integrating efficient crushing, screening, and environmentally friendly dust-resistance is designed, including crushing components, grinding motors, filter plates and dust-removing parts. Through high-pressure atomization and dust-resistance technology and precise particle size control, dust-free crushing and efficient screening are achieved.

Benefits of technology

It effectively reduces dust pollution, improves crushing efficiency and particle size control accuracy, reduces subsequent processing costs, protects the health of operators, and improves the maintenance and production efficiency of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a stainless steel jade raw material crushing dust-free device which comprises a supporting guide seat and a hopper mounting base, the supporting guide seat and the hopper mounting base are connected through a fastener, the hopper mounting base is hinged to a stock bin assembly through a hinge, and dust removing pieces are arranged on the shoulders of the two sides of the stock bin assembly. A sealing plate is arranged in a sliding groove in the position of a feeding opening in the upper end of the stock bin assembly, and a smashing assembly is arranged in a material smashing bin at the lower end of the stock bin assembly. According to the device, the smashing efficiency is improved, environmental pollution is relieved, and it is ensured that efficient, fine, continuous and stable smashing operation is conducted on white corundum raw materials through cooperation of the smashing assembly and a grinding motor; and the aperture size of the filter screen plate is customized according to actual requirements, so that the granularity of a crushed product is accurately controlled, the produced material is ensured to meet the granularity requirement of subsequent processing or use, secondary crushing and waste are avoided, and the product quality and the production efficiency are improved.
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Description

Technical Field

[0001] The present application relates to the technical field of white corundum, and in particular to a dust-free device for crushing white corundum raw materials. Background Art

[0002] In the white corundum raw material processing industry, the crushing process is a key link in its production process, but traditional crushing equipment often has serious dust pollution, low work efficiency, inaccurate product particle size control, complex equipment structure, and difficult maintenance. In view of this, the present invention provides a new dust-free device for crushing white corundum raw materials.

[0003] During the operation of traditional crushing equipment, due to the lack of effective dust suppression measures and the poor operating environment, it not only affects the operating efficiency, but also poses a threat to the health of operators. At the same time, the uneven particle size of the crushed materials may require secondary crushing and screening during subsequent processing or use, which increases unnecessary energy consumption and costs. Summary of the invention

[0004] The technical problem to be solved by the present application is to overcome the existing defects and provide a dust-free device for crushing white corundum raw materials. The dust-free device for crushing white corundum raw materials integrates efficient crushing, screening, and environmentally friendly dust suppression, which can effectively solve the problems in the background technology.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a dust-free device for crushing white corundum raw materials, comprising a supporting guide seat and a hopper mounting base, the supporting guide seat and the hopper mounting base are connected by fasteners, the hopper mounting base is hinged to the hopper assembly by hinges, the shoulders on both sides of the hopper assembly are provided with dust removal parts, a sealing plate is provided in the slide groove at the feed inlet at the upper end of the hopper assembly, a crushing assembly is provided in the crushing bin at the lower end of the hopper assembly, the input end of the crushing assembly is connected to the output end of a grinding motor arranged on one side of the supporting guide seat, and a filter plate is also provided in the crushing bin at the lower end of the hopper assembly, and the filter plate is correspondingly provided with an output hopper.

[0006] As a preferred technical solution of the present application, an atomization connecting flange group is provided on the dust removal component.

[0007] As a preferred technical solution of the present application, a hopper fixing seat is provided on one side of the silo assembly, and the hopper fixing seat is connected to the support guide seat through a guide shaft.

[0008] As a preferred technical solution of the present application, a motor mounting frame is provided on one side of the support guide seat, and the motor mounting frame is connected to the grinding motor through a fastener.

[0009] As a preferred technical solution of the present application, the output shaft of the grinding motor is sleeved with a driving main wheel, and the driving main wheel is sleeved with a driven guide wheel of a rotating guide shaft on the pulverizing assembly through a transmission belt.

[0010] As a preferred technical solution of the present application, the output hopper includes a material holding component, a conveying guide, a material guide outlet and an output motor. The material discharge part of the material holding component is connected to the conveying guide, an output motor is provided at one end of the conveying guide, and a material guide outlet is also provided on the conveying guide.

[0011] As a preferred technical solution of the present application, a handle hole is provided on the sealing plate.

[0012] Compared with the prior art: the present application improves the crushing efficiency and reduces environmental pollution. Through the cooperation of the crushing component and the grinding motor, it ensures the efficient, fine, continuous and stable crushing of the white corundum raw material. The filter plate can customize the aperture size according to actual needs, so as to achieve precise control of the particle size of the crushed product, ensure that the output material meets the particle size requirements of subsequent processing or use, avoid secondary crushing and waste, and improve product quality and production efficiency. The dust removal parts are seamlessly connected with the external water source or dust suppressant system, and water or dust suppressant is evenly sprayed into the crushing bin by high-pressure atomization, which greatly reduces dust pollution, significantly improves the working environment, and protects the health of operators. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the structure of this application;

[0014] Figure 2 This is the main view of this application;

[0015] Figure 3 for Figure 2 Schematic diagram of the cross-sectional structure at AA in the middle.

[0016] In the figure: 1 closing plate, 2 handle hole, 3 dust removal part, 4 hinge, 5 output motor, 6 material guide outlet, 7 conveying guide, 8 support guide seat, 9 silo assembly, 10 material holding assembly, 11 grinding motor, 12 motor mounting frame, 13 hopper mounting base, 14 hopper fixing seat, 15 crushing assembly, 16 driving main wheel, 17 driven guide wheel. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application (for the convenience of description and understanding, the following is Figure 2All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0018] See also Figure 1-3 The present application provides a technical solution: a dust-free device for crushing white corundum raw materials, comprising a support guide seat 8 and a hopper mounting base 13, wherein the support guide seat 8 and the hopper mounting base 13 are connected by fasteners.

[0019] The support guide seat 8 is the main frame part of the entire device. It bears the weight load of the hopper assembly 9, the grinding motor 11 and related connecting parts, ensures the stability of the entire device, and provides a precise installation position and running track for the crushing assembly 15 and the driving mechanism, thereby ensuring stability and efficiency during the crushing process.

[0020] The hopper mounting base 13 supports and is connected to the silo assembly 9, ensuring that the raw materials can accurately enter the crushing area; the hopper mounting base 13 is connected to the silo assembly 9 in an articulated manner, making the operation more convenient and also facilitating the maintenance and cleaning of the equipment.

[0021] The support guide seat 8 and the hopper mounting base 13 are connected by fasteners, which not only ensures the rigidity and strength of the overall structure, but also facilitates rapid assembly or disassembly according to actual needs, thereby improving the flexibility and durability of the equipment.

[0022] The hopper mounting base 13 is hinged to the silo assembly 9 through a hinge 4. Dust removal parts 3 are provided on the shoulders on both sides of the silo assembly 9. A sealing plate 1 is provided in the slide groove at the feed port at the upper end of the silo assembly 9.

[0023] The hopper mounting base 13 is hinged so that the hopper assembly 9 can be opened and closed like a door, allowing the operator to conveniently open or close the hopper before and after the crushing operation, which is convenient for material loading and cleaning and maintenance inside the equipment.

[0024] When a large amount of dust is generated during the crushing process of the white corundum raw material, the dust removal element 3 captures and settles the dust particles in the air by spraying atomized water or other dust suppressants, thereby reducing dust pollution in the working environment and protecting the health of the operators.

[0025] The design of the sealing plate 1 can further ensure the sealing of the entire device and prevent dust from escaping.

[0026] A crushing assembly 15 is arranged in the crushing bin at the lower end of the bin assembly 9 , and an input end of the crushing assembly 15 is connected to an output end of a grinding motor 11 arranged on one side of the support guide seat 8 .

[0027] The crushing bin at the lower end of the bin assembly 9 is a key part for crushing the raw materials. A crushing assembly 15 is installed in the crushing bin to carry out efficient and fine crushing of the white corundum raw materials entering from the upper feed port.

[0028] The crushing assembly 15 is composed of a series of crushing blades or rollers made of high-strength wear-resistant materials, which can exert sufficient impact and shear force on the material to complete the crushing task. The grinding motor 11, as a power source, converts electrical energy into mechanical energy through a transmission mechanism, driving the crushing assembly 15 to operate at a high speed, thereby achieving continuous and powerful crushing of the white corundum raw material.

[0029] A filter plate is also provided in the crushing bin at the lower end of the bin assembly 9, and an output hopper is correspondingly provided on the filter plate.

[0030] When the crushed white corundum raw material is processed by the crushing assembly 15, it will fall into the filter plate. The aperture size of the filter plate can be customized as needed to control the particle size of the crushed product and ensure that the output material meets the particle size requirements of subsequent processing or use.

[0031] After being screened by the filter, the materials with qualified particle size will naturally pass through the filter and slide into the output hopper. This improves the working efficiency and product quality of the crushing equipment and avoids secondary processing or waste caused by particle size not meeting the standard. At the same time, large particles that do not meet the particle size requirements will be intercepted by the filter plate and remain in the crushing bin waiting for further crushing until they meet the set particle size standard and can be discharged through the filter, thus ensuring the continuity and efficiency of the entire crushing process.

[0032] Furthermore, the dust removing component 3 is provided with an atomizing connecting flange group.

[0033] The atomizing connection flange set is connected to an external water source or dust suppressant supply system, and water or dust suppressant is evenly sprayed into the crushing bin by high-pressure atomization, which improves the convenience of connection.

[0034] Furthermore, a hopper fixing seat 14 is provided on one side of the silo assembly 9, and the hopper fixing seat 14 is connected to the support guide seat 8 via a guide shaft.

[0035] The hopper fixing seat 14 and the hinge 4 are arranged correspondingly, so that the hopper assembly 9 can be completely sealed. The guide shaft is fixed to the hopper fixing seat 14, which can ensure that the hopper assembly 9 can be completely fitted with the hopper mounting base 13, thereby ensuring the sealing of the crushing and improving the sealing effect.

[0036] Furthermore, a motor mounting bracket 12 is provided on one side of the support guide seat 8, and the motor mounting bracket 12 is connected to the grinding motor 11 through a fastener.

[0037] Furthermore, the output shaft of the grinding motor 11 is sleeved with a driving main wheel 16, and the driving main wheel 16 is sleeved with a driven guide wheel 17 of a rotating guide shaft on the pulverizing assembly 15 through a transmission belt.

[0038] Furthermore, the output hopper includes a material holding component 10, a conveying guide 7, a material guide outlet 6 and an output motor 5. The material discharge portion of the material holding component 10 is connected to the conveying guide 7. An output motor 5 is provided at one end of the conveying guide 7. The conveying guide 7 is also provided with a material guide outlet 6.

[0039] The output hopper is used to collect and transport the crushed and screened white corundum materials.

[0040] The material holding assembly 10 receives and temporarily stores the crushed material that has reached the required particle size. Its discharge port is connected to the conveying guide 7 to ensure that the crushed material can be smoothly transferred from the crushing bin to the subsequent processing or storage link.

[0041] The conveying guide 7 is arranged obliquely as a transmission channel, and the material is smoothly and effectively conveyed from the material holding assembly 10 to the designated position by means of internal spiral blades or vibration. An output motor 5 is installed at one end of the conveying guide 7, and the output motor 5 provides power to drive the conveying guide 7 to work, ensuring that the material is continuously conveyed forward.

[0042] The material guide outlet 6 can control the falling direction of the material, making the entire material output process efficient and controllable.

[0043] Furthermore, a handle hole 2 is provided on the sealing plate 1 .

[0044] The sealing plate is usually designed with a handle hole 2 to facilitate the operator to manually switch it on and off, flexibly control the feeding process, and further improve the controllability and efficiency of the entire crushing operation.

[0045] When in use: the operator first opens the sealing plate 1 through the handle hole 2, and accurately puts the white corundum raw material into the crushing bin through the feed port at the upper end of the bin assembly 9. During the crushing process, the grinding motor 11 acts as a power source to drive the crushing assembly 15 to operate efficiently and finely crush the raw material.

[0046] In order to ensure a dust-free working environment and protect the health of operators, the atomization connection flange group on the dust removal component 3 will be connected to an external water source or dust suppressant supply system to suppress dust flying through high-pressure atomization. The crushed materials will fall on the filter plate, and the qualified particle size materials will pass through the filter and slide into the material holding component 10 in the output hopper; while the unqualified materials will be retained in the crushing bin waiting for further crushing.

[0047] When the material holding component 10 collects a certain amount of qualified materials, the output motor 5 starts and drives the spiral blades or vibration structure in the conveying guide 7 to move, so that the materials are continuously and stably discharged from the material outlet 6 of the conveying guide 7 and enter the subsequent processing link or storage area.

[0048] Although the embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A dust-free device for crushing white corundum raw materials, comprising a support guide seat (8) and a hopper mounting base (13), wherein the support guide seat (8) and the hopper mounting base (13) are connected by fasteners, characterized in that: The hopper mounting base (13) is hingedly connected to the hopper assembly (9) via hinges (4); dust removal parts (3) are arranged on shoulders on both sides of the hopper assembly (9); a sealing plate (1) is arranged in a slide groove at a feed inlet at the upper end of the hopper assembly (9); a crushing assembly (15) is arranged in a crushing bin at the lower end of the hopper assembly (9); the input end of the crushing assembly (15) is connected to the output end of a grinding motor (11) arranged on one side of the support guide seat (8); a filter plate is also arranged in the crushing bin at the lower end of the hopper assembly (9); and an output hopper is arranged corresponding to the filter plate.

2. A dust-free device for crushing white corundum raw materials according to claim 1, characterized in that: The dust removal component (3) is provided with an atomization connection flange group.

3. A dust-free device for crushing white corundum raw materials according to claim 1, characterized in that: A hopper fixing seat (14) is provided on one side of the silo assembly (9), and the hopper fixing seat (14) is connected to the support guide seat (8) via a guide shaft.

4. A dust-free device for crushing white corundum raw materials according to claim 1, characterized in that: A motor mounting frame (12) is provided on one side of the support guide seat (8), and the motor mounting frame (12) is connected to the grinding motor (11) via a fastener.

5. The dust-free device for crushing white corundum raw materials according to claim 1 is characterized in that: The output shaft of the grinding motor (11) is sleeved with a driving main wheel (16), and the driving main wheel (16) is sleeved with a driven guide wheel (17) of a rotating guide shaft on a pulverizing assembly (15) via a transmission belt.

6. The dust-free device for crushing white corundum raw materials according to claim 1 is characterized by: The output hopper comprises a material holding component (10), a conveying guide (7), a material guide outlet (6) and an output motor (5); the material discharge portion of the material holding component (10) is connected to the conveying guide (7); one end of the conveying guide (7) is provided with an output motor (5); and the conveying guide (7) is also provided with a material guide outlet (6).

7. The dust-free device for crushing white corundum raw materials according to claim 1 is characterized by: The sealing plate (1) is provided with a handle hole (2).