Feeding and crushing all-in-one machine for coal gangue

By integrating vacuum cleaner into the loading and crushing integrated machine and using fan and water washing barrel for dust treatment, the problems of incomplete dust treatment and waste of water resources in the prior art are solved, and environmentally friendly dust cleaning and water resources conservation are achieved.

CN222789415UActive Publication Date: 2025-04-25JIANGSU JINSATIN NEW ENERGY CO LTD
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Patent Information

Application Number
CN202421475392.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-04-25
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

The existing loading and crushing machines lack effective dust treatment components, which leads to dust pollution during the crushing process, and spraying and dust removal methods consume a lot of water resources, causing waste.

Method used

A coal gangue loading and crushing integrated machine is designed, which integrates vacuum cleaner, including a protective cover, vacuum cleaner, vacuum cleaner, fan, conveying pipe, water washing barrel and filter. Dust is sucked in through the fan and washed and filtered through the water washing barrel, and the exhaust gas is further filtered in combination with the filter.

Benefits of technology

It realizes effective cleaning of dust generated during the crushing process, avoids environmental pollution, saves water resources, and avoids waste of water resources in spray dust removal methods.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of crushing all-in-one machines, in particular to a coal gangue feeding and crushing all-in-one machine which comprises a crushing all-in-one machine body and a scraper feeder arranged on the crushing all-in-one machine body, a feeding hole is formed in the top of the crushing all-in-one machine body, and a dust collection assembly is arranged at the position of the feeding hole. The dust collection assembly comprises a protection cover fixedly installed on the top face of the crushing all-in-one machine body, a dust collection cover is fixedly installed at the end of the protection cover, a dust collection pipe is fixedly installed at the tail end of the dust collection cover, a draught fan is fixedly installed on the inner wall of the dust collection pipe, a conveying pipe is fixedly installed at the tail end of the dust collection pipe, and an insertion pipe is fixedly installed at the tail end of the conveying pipe. A water washing cylinder is arranged on the insertion pipe, the insertion pipe is inserted below the liquid level in the water washing cylinder, a filter screen is arranged in the water washing cylinder, the filter screen is located above the insertion pipe, and a top cover is arranged above the water washing cylinder. The dust removal device facilitates dust removal operation, reduces air pollution and is convenient to use.
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Description

Technical Field

[0001] The utility model relates to the technical field of integrated crushing machines, in particular to an integrated feeding and crushing machine for coal gangue. Background Art

[0002] Gangue is solid waste generated during coal mining and washing. It contains certain elements such as carbon and sulfur and has certain utilization value. With the improvement of environmental awareness and the advancement of comprehensive utilization of coal resources, the utilization value of gangue has gradually been paid attention to. In order to achieve the purpose of recycling and processing gangue and converting it into valuable resources, such as using gangue for brick making, it is usually necessary to crush the gangue and perform other processing operations to break larger particles of gangue into smaller particles. When performing crushing operations, a corresponding integrated crusher is usually required.

[0003] There are many types of integrated crushers on the market. Since the integrated crusher has a certain height, in order to facilitate the loading, a corresponding loading mechanism is usually installed on the integrated crusher. Common loading mechanisms include scraper conveyors, which are used to realize loading operations.

[0004] However, most integrated feeding and crushing machines lack corresponding dust treatment components on the top when in use, and cannot achieve dust treatment operations. Since dust is generated during the crushing process, the dust will pollute the surrounding environment. Some integrated feeding and crushing machines use spraying to complete dust removal operations, but spraying dust removal requires more water, resulting in a waste of water resources. In view of this, we proposed an integrated feeding and crushing machine for coal gangue. Utility Model Content

[0005] The purpose of the utility model is to provide a coal gangue feeding and crushing integrated machine to solve the defects mentioned in the above background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] The gangue feeding and crushing machine comprises a crushing machine body and a scraper feeder arranged on the crushing machine body, a feeding hole is arranged on the top of the crushing machine body, a dust suction assembly is arranged at the feeding hole, the dust suction assembly comprises a protective cover fixedly mounted on the top surface of the crushing machine body, a dust suction cover is fixedly mounted on the end of the protective cover, a dust suction pipe is fixedly mounted on the end of the dust suction pipe, a fan is fixedly mounted on the inner wall of the dust suction pipe, a conveying pipe is fixedly mounted on the end of the conveying pipe, an insertion pipe is fixedly mounted on the insertion pipe, a water washing cylinder is arranged on the insertion pipe, the insertion pipe is inserted below the liquid level in the water washing cylinder, a filter is arranged in the water washing cylinder, and the filter is located above the insertion pipe.

[0008] Preferably, the protective cover is located above the feed hole, and the protective cover is located on one side of the scraper feeder, so as to facilitate dust suction operation on the feed hole.

[0009] Preferably, a support ring is fixedly mounted on the inner wall of the water washing cylinder, a limit ring is fixedly mounted on the filter screen, and the limit ring is fixedly mounted on the upper surface of the support ring, so as to facilitate the fixed installation operation of the filter screen.

[0010] Preferably, a top cover is provided above the water washing cylinder, and the top cover is used for dustproof protection operation.

[0011] Preferably, a plurality of rectangular grooves arranged in a ring shape with equal spacing are provided on the upper surface of the limit ring, and a plurality of rectangular rods arranged in a ring shape with equal spacing are fixedly installed on the bottom surface of the top cover, and the bottom end rod bodies of the rectangular rods are located in the rectangular grooves and plugged into and matched with the rectangular grooves to facilitate supporting operations on the top cover.

[0012] Preferably, the height of the rectangular rod is greater than the distance between the top cover and the limiting ring for normal exhaust operation.

[0013] Preferably, the outer diameter of the top cover is larger than the outer diameter of the washing drum, and is used for dust protection operation.

[0014] Preferably, a sewage pipe is fixedly installed on the bottom cylinder of the water washing cylinder, and a valve is fixedly installed on the sewage pipe to facilitate sewage discharge operations.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The utility model is equipped with a dust suction component to ensure that when in use, the fan can be used to transport the dust generated in the crushing process to the water washing cylinder for water washing and filtering operations, and then the filter net is used to further filter the exhaust gas, so as to achieve the effect of cleaning the dust generated in the crushing process without wasting much water resources.

[0017] 2. The utility model has a top cover which can prevent impurities from falling directly onto the filter screen, thereby preventing the filter screen from being damaged by the falling objects. In addition, the top cover and the filter screen can be disassembled, which is convenient for cleaning the washing drum. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is one of the partial structural schematic diagrams of the dust collection assembly of the utility model;

[0020] Figure 3 This is the second schematic diagram of the partial structure of the dust collection assembly of the utility model;

[0021] Figure 4 This is the third partial structural schematic diagram of the dust collection assembly of the utility model.

[0022] The meaning of each number in the figure is:

[0023] 1. Crusher body; 10. Feeding hole; 11. Scraper feeder;

[0024] 2. Dust collection assembly; 20. Protective cover; 21. Dust collection hood; 22. Dust collection pipe; 23. Fan; 24. Delivery pipe; 241. Insertion pipe; 25. Washing cylinder; 251. Support ring; 26. Limiting ring; 261. Filter screen; 262. Rectangular groove; 27. Top cover; 271. Rectangular rod; 28. Drain pipe; 281. Valve. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-Figure 4The utility model provides a technical solution: a gangue feeding and crushing machine, comprising a crushing machine body 1 and a scraper feeder 11 arranged on the crushing machine body 1, a feeding hole 10 is arranged on the top of the crushing machine body 1, a dust suction component 2 is arranged at the feeding hole 10, and the dust suction component 2 comprises a protective cover 20 fixedly mounted on the top surface of the crushing machine body 1, the protective cover 20 is used to prevent dust from flying outward directly to a certain extent, and at the same time, the protective cover 20 is located above the feeding hole 10, and the protective cover 20 is located on one side of the scraper feeder 11, so as to facilitate the dust suction operation at the feeding hole 10, and the protective cover 20 can prevent the gangue transported on the scraper feeder 11 from falling out from the rear end of the crushing machine body 1;

[0027] Specifically, a dust hood 21 is fixedly installed at the end of the protective cover 20, a dust collection pipe 22 is fixedly installed at the end of the dust collection pipe 21, a fan 23 is fixedly installed on the inner wall of the dust collection pipe 22, a delivery pipe 24 is fixedly installed at the end of the dust collection pipe 22, an insertion pipe 241 is fixedly installed at the end of the delivery pipe 24, a water washing cylinder 25 is arranged on the insertion pipe 241, the insertion pipe 241 is inserted below the liquid surface in the water washing cylinder 25, so as to facilitate the water washing operation of the dust, and the dust wetted by water can settle into the water body; a filter screen 261 is arranged in the water washing cylinder 25, and the filter screen 261 is located above the insertion pipe 241, so as to facilitate the use of the filter screen 261 for further filtering effect.

[0028] In this embodiment, a support ring 251 is fixedly installed on the inner wall of the washing cylinder 25, and a limit ring 26 is fixedly installed on the filter screen 261. The limit ring 26 is fixedly installed on the upper surface of the support ring 251 by a plurality of fastening screws, so as to facilitate the fixed installation operation of the filter screen 261.

[0029] Specifically, a top cover 27 is provided above the washing drum 25, and the top cover 27 is used for dust-proof protection operation.

[0030] Furthermore, a plurality of rectangular grooves 262 arranged in a ring shape with equal spacing are provided on the upper surface of the limiting ring 26, and a plurality of rectangular rods 271 arranged in a ring shape with equal spacing are fixedly installed on the bottom surface of the top cover 27. The bottom end of the rectangular rod 271 is located in the rectangular groove 262 and is plugged into and matched with the rectangular groove 262, so as to facilitate the support operation of the top cover 27.

[0031] In addition, the height of the rectangular rod 271 is greater than the distance between the top cover 27 and the limiting ring 26, so that a distance is left between the top cover 27 and the top surface of the washing cylinder 25 for normal exhaust operation.

[0032] It is worth noting that the outer diameter of the top cover 27 is larger than the outer diameter of the washing drum 25 and is used for dust protection operation. At the same time, the top cover 27 can prevent foreign objects from falling directly onto the filter 261 and avoid damaging the filter 261.

[0033] It is worth noting that a sewage pipe 28 is fixedly installed on the bottom cylinder of the water washing cylinder 25, and a valve 281 is fixedly installed on the sewage pipe 28 to facilitate sewage discharge operations.

[0034] When the utility model of the coal gangue feeding and crushing integrated machine is in use, the valve 281 is closed, water is added into the water washing cylinder 25 until the filter 261 is immersed, and then the fan 23 is connected to the external power supply and made to work. The fan 23 works to transport the dust to the end of the insertion tube 241 and discharge it for water washing operation. The air after water washing is filtered through the filter 261 and then discharged to the outside, completing the air filtering operation, which is convenient to use.

[0035] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A gangue feeding and crushing integrated machine, comprising an integrated crushing machine body (1) and a scraper feeder (11) arranged on the integrated crushing machine body (1), characterized in that: A feed hole (10) is arranged at the top of the integrated crushing machine body (1), a dust collecting assembly (2) is arranged at the feed hole (10), the dust collecting assembly (2) comprises a protective cover (20) fixedly mounted on the top surface of the integrated crushing machine body (1), a dust collecting cover (21) is fixedly mounted at the end of the protective cover (20), a dust collecting pipe (22) is fixedly mounted at the end of the dust collecting cover (21), and a dust collecting pipe (22) is fixedly mounted on the inner wall of the dust collecting pipe (22). A fan (23), a conveying pipe (24) is fixedly installed at the end of the dust suction pipe (22), an insertion pipe (241) is fixedly installed at the end of the conveying pipe (24), a water washing cylinder (25) is arranged on the insertion pipe (241), the insertion pipe (241) is inserted below the liquid level in the water washing cylinder (25), a filter screen (261) is arranged in the water washing cylinder (25), and the filter screen (261) is located above the insertion pipe (241).

2. The integrated gangue feeding and crushing machine according to claim 1, characterized in that: The protective cover (20) is located above the feed hole (10), and the protective cover (20) is located on one side of the scraper feeder (11).

3. The integrated gangue feeding and crushing machine according to claim 1, characterized in that: A support ring (251) is fixedly mounted on the inner wall of the water washing cylinder (25), a limit ring (26) is fixedly mounted on the filter screen (261), and the limit ring (26) is fixedly mounted on the upper surface of the support ring (251).

4. The integrated gangue feeding and crushing machine according to claim 3, characterized in that: A top cover (27) is provided above the water washing cylinder (25), and the top cover (27) is used for dustproof protection operation.

5. The integrated gangue feeding and crushing machine according to claim 4, characterized in that: A plurality of rectangular grooves (262) arranged in an annular shape and at equal intervals are provided on the upper surface of the limiting ring (26); a plurality of rectangular rods (271) arranged in an annular shape and at equal intervals are fixedly mounted on the bottom surface of the top cover (27); the bottom end rod bodies of the rectangular rods (271) are located in the rectangular grooves (262) and are plugged into and matched with the rectangular grooves (262).

6. The integrated gangue feeding and crushing machine according to claim 5, characterized in that: The height of the rectangular rod (271) is greater than the distance between the top cover (27) and the limiting ring (26), and is used for normal exhaust operation.

7. The integrated gangue feeding and crushing machine according to claim 5, characterized in that: The outer diameter of the top cover (27) is greater than the outer diameter of the water washing cylinder (25) and is used for dust protection operation.

8. The integrated gangue feeding and crushing machine according to claim 5, characterized in that: A sewage discharge pipe (28) is fixedly mounted on the bottom cylinder body of the water washing cylinder (25), and a valve (281) is fixedly mounted on the sewage discharge pipe (28).