Horizontal scraper discharging centrifugal machine

By designing auxiliary positioning, anti-overload and spring adjustment mechanisms in the horizontal scraper unloading centrifuge, the problems of poor scraper position control, equipment overload damage and insufficient adaptability are solved, and more efficient and stable equipment operation and maintenance are achieved.

CN222789479UActive Publication Date: 2025-04-25TANGSHAN TUORUI TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421465514.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-04-25
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

Existing horizontal scraper discharge centrifuges are difficult to accurately control the scraper position, resulting in poor centrifugal separation effect, equipment may be damaged when exceeding the rated load, and the equipment cannot be adjusted according to different materials and working conditions.

Method used

A horizontal scraper discharge centrifuge including an auxiliary positioning mechanism, an anti-overload mechanism and a spring adjustment mechanism is designed. The auxiliary positioning mechanism realizes the precise positioning of the scraper through the electric push rod and the pressure wheel. The anti-overload mechanism provides protection during overload through the anti-overload pipe and the anti-overload rod. The spring adjustment mechanism adjusts the preload force of the spring through the anti-overload spring and the adjustment bolt to adapt to different working conditions.

Benefits of technology

The precise positioning and stability of the scraper is achieved, preventing equipment overload and damage, improving equipment adaptability and flexibility, and reducing maintenance complexity and time.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222789479U_ABST
    Figure CN222789479U_ABST
Patent Text Reader

Abstract

The utility model discloses a horizontal scraper discharging centrifugal machine which comprises an operation platform, an operation box, an auxiliary positioning mechanism, an anti-overloading mechanism and a spring adjusting mechanism, and the auxiliary positioning mechanism comprises a supporting seat, a rotating shaft, a scraper, an electric push rod, a transverse rod and a pressing wheel. The anti-overloading mechanism comprises an anti-overloading pipe, an anti-overloading groove, an anti-overloading rod, a transverse push rod, a slope block and a movement groove, the spring adjusting mechanism comprises a movement ball, a push block, an anti-overloading spring and an adjusting bolt, the scraper can be accurately positioned on the rotating shaft through the arrangement of an electric push rod and a transverse rod, and the stability and accuracy of the scraper in the discharging process are ensured; the design of the anti-overload pipe and the anti-overload rod can provide protection when the centrifugal machine is overloaded, equipment is prevented from being damaged, and the arrangement of the adjusting bolt allows an operator to adjust the pre-tightening force of the spring according to needs so as to meet the requirements under different working conditions.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of centrifuges, and more specifically, to a horizontal scraper unloading centrifuge. Background Art

[0002] The horizontal scraper discharge centrifuge is a centrifuge that operates continuously and intermittently. Some horizontal scraper discharge centrifuges are difficult to discharge the surface of the object to be scraped.

[0003] In the existing technology, firstly, the position of the scraper of some devices may not be accurately controlled, resulting in poor centrifugal separation effect or increased friction between the scraper and the inner wall of the centrifuge, affecting the life of the equipment. The scraper position needs to be adjusted manually, which increases the difficulty and time of operation and reduces production efficiency. Improper scraper position may cause unstable equipment operation and increase operating risks. Secondly, some devices may be damaged when the rated load is exceeded, affecting production progress and equipment life. The lack of overload protection may cause equipment damage, increase maintenance costs and downtime. Operators may overload the equipment without realizing it, increasing the risk of safety accidents. Finally, some devices cannot adjust the response of the equipment according to different materials and working conditions, reducing the adaptability and flexibility of the equipment, which may cause the overload protection mechanism to be insensitive or unreliable, affecting the normal operation of the equipment, and adjusting the overload protection setting becomes more difficult, increasing the complexity and time of maintenance. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the problems existing in the prior art, the utility model provides a horizontal scraper unloading centrifuge to solve the technical problems mentioned in the background technology, such as the position of the scraper may not be accurately controlled and the equipment may be damaged when the rated load is exceeded.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a horizontal scraper unloading centrifuge, comprising an operating platform, an operating box, an auxiliary positioning mechanism, an anti-overload mechanism and a spring adjustment mechanism, the auxiliary positioning mechanism comprising a support seat, a rotating shaft, a scraper, an electric push rod, a cross bar and a pressure wheel, the support seat is cooperatively mounted on the top end surface of the operating platform, the rotating shaft is rotatably mounted on the support seat, the scraper is arranged on the rotating shaft, multiple groups of electric push rods are mounted on the inner wall of the operating box, the cross bar is arranged at one end of the electric push rod, and the pressure wheel is arranged at both ends of the cross bar, the anti-overload mechanism comprises an anti-overload tube, an anti-overload groove, an anti-overload rod, a cross push rod, a slope block and a motion groove, the anti-overload rod movably extends into the interior of the anti-overload tube, the anti-overload groove is arranged on the side of the anti-overload rod, the cross push rod is laterally movably arranged on the side wall of the anti-overload tube, the motion groove is vertically arranged in the inner wall of the anti-overload tube, and the slope block is connected to one end of the cross push rod.

[0008] The utility model is further configured as follows: the spring adjustment mechanism includes a motion ball, a push block, an anti-overload spring and an adjustment bolt; the push block is movably and directionally arranged inside the motion groove; the anti-overload spring is arranged inside the motion groove; one end of the push block is matched with the anti-overload spring; the inner wall of one end of the motion groove is matched with the adjustment bolt in a threaded arrangement; and one end of the adjustment bolt can be contacted and connected with the anti-overload spring; the motion ball is installed at the other end of the push block, and the motion ball and the push block can use the anti-overload spring to push the slope block and the horizontal push rod into the anti-overload groove.

[0009] The utility model is further configured such that a driving assembly is provided on the top end surface of the operating platform, a driven wheel is provided at one end of the rotating shaft, and a belt is connected between the driving assembly and the driven wheel. The setting of the driving assembly provides a power source for the centrifuge, and the power is transmitted through the belt to realize the rotation of the scraper.

[0010] The utility model is further configured that a torque adjustment groove is provided on the driven wheel, and the belts can be respectively arranged in different torque adjustment grooves, and the torque adjustment groove allows the torque transmitted by the belt to be adjusted to meet the separation requirements of different materials.

[0011] The utility model is further configured such that an axis groove is provided at one end of the anti-overload tube, and the rotating shaft on the driven wheel side is cooperatively installed in the axis groove. The configuration of the axis groove facilitates the operation of the anti-overload tube.

[0012] The utility model is further configured such that a connecting plate is installed at one end of the anti-overload rod, and the connecting plate is cooperatively connected with the rotating shaft at the scraper end. The setting of the connecting plate facilitates the connection between the anti-overload tube and the rotating shaft.

[0013] The utility model is further configured such that an auxiliary shaft is provided parallel to the side of the rotating shaft, and the auxiliary shaft is connected to the top end surface of the operating platform through a support seat, and multiple groups of scrapers are arranged on the auxiliary shaft. The setting of the auxiliary shaft provides additional scrapers, increases the material processing capacity, and improves production efficiency.

[0014] The utility model is further configured such that the operation box is cooperatively mounted on the top end surface of the operation platform, and the bottom end surface of the operation platform is connected with supporting legs, the operation box and the supporting legs provide convenient operation and stable support, and are convenient for operation and maintenance.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the utility model provides a horizontal scraper unloading centrifuge, which has the following beneficial effects:

[0017] The utility model is provided with an auxiliary positioning mechanism. The arrangement of the electric push rod and the cross bar enables the scraper to be accurately positioned on the rotating shaft, thereby ensuring the stability and accuracy of the scraper during the unloading process. The arrangement of the pressure wheel helps to evenly apply pressure during the scraper unloading process, thereby improving the unloading efficiency.

[0018] The utility model is provided with an anti-overload mechanism. The design of the anti-overload pipe and the anti-overload rod can provide protection when the centrifuge is overloaded to prevent equipment damage. The arrangement of the horizontal push rod and the slope block can be automatically adjusted in the case of overload to reduce damage to the equipment.

[0019] The utility model is provided with a spring adjustment mechanism. The setting of the anti-overload spring provides support for the slope block and the horizontal push rod to ensure stable operation of the equipment under normal operating conditions. The setting of the adjustment bolt allows the operator to adjust the preload force of the spring as needed to meet the needs under different working conditions. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall structure of the device in the present utility model when it is not in use;

[0021] Figure 2 It is a schematic diagram of the overall structure of the device in the utility model from a side perspective;

[0022] Figure 3 It is a structural schematic diagram of the auxiliary positioning mechanism in the utility model;

[0023] Figure 4 It is a structural schematic diagram of the anti-overload mechanism and the spring adjustment mechanism in the utility model;

[0024] Figure 5 It is a schematic diagram of the internal structure of the overload protection mechanism and the spring adjustment mechanism in the utility model.

[0025] In the figure: 1. operating platform; 2. operating box; 3. supporting seat; 4. rotating shaft; 5. scraper; 6. electric push rod; 7. cross bar; 8. pressure wheel; 9. anti-overload tube; 10. anti-overload groove; 11. anti-overload rod; 12. cross push rod; 13. slope block; 14. motion groove; 15. motion ball; 16. push block; 17. anti-overload spring; 18. adjustment bolt; 19. driving assembly; 20. driven wheel; 21. belt; 22. torque adjustment groove; 23. shaft groove; 24. connecting plate; 25. auxiliary shaft; 26. support leg. DETAILED DESCRIPTION

[0026] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0028] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.

[0029] See also Figure 1-5 A horizontal scraper unloading centrifuge comprises an operating platform 1, an operating box 2, an auxiliary positioning mechanism, an anti-overload mechanism and a spring adjustment mechanism. The auxiliary positioning mechanism comprises a support seat 3, a rotating shaft 4, a scraper 5, an electric push rod 6, a cross bar 7 and a pressure wheel 8. The support seat 3 is cooperatively mounted on the top end surface of the operating platform 1, the rotating shaft 4 is rotatably mounted on the support seat 3, the scraper 5 is arranged on the rotating shaft 4, multiple groups of electric push rods 6 are installed on the inner wall of the operating box 2, and the cross bar 7 is arranged at one end of the electric push rod 6. The pressure wheels 8 are arranged at both ends of the cross bar 7, and the anti-overload mechanism includes an anti-overload tube 9, an anti-overload groove 10, an anti-overload rod 11, a transverse push rod 12, a slope block 13 and a motion groove 14. The anti-overload rod 11 is movably extended into the interior of the anti-overload tube 9, the anti-overload groove 10 is arranged on the side of the anti-overload rod 11, the transverse push rod 12 is laterally movably arranged on the side wall of the anti-overload tube 9, the motion groove 14 is vertically arranged in the inner wall of the anti-overload tube 9, and the slope block 13 is connected to one end of the transverse push rod 12.

[0030] In this embodiment, the object to be scraped is positioned at this time. First, the support seat 3 is installed on the top end surface of the operating platform 1, the rotating shaft 4 is installed on the support seat 3, and the scraper 5 is arranged on the rotating shaft 4. At this time, the thrust of the electric push rod 6 is used to cooperate with the pressure wheel 8 to press the object to be scraped on the rotating shaft 4, so that the scraper 5 is accurately positioned on the rotating shaft 4 to ensure that the scraper 5 can effectively scrape the surface material of the object to be scraped. When the rotating shaft 4 is running, overload is likely to occur between the drive assembly 19 and the rotating shaft 4. At this time, the anti-overload rod 11 is movably extended into the interior of the anti-overload tube 9, and the anti-overload groove 10 is arranged on the side of the anti-overload rod 11. When the centrifuge is overloaded, the anti-overload mechanism is started, and in cooperation with the anti-overload spring 17, the horizontal push rod 12 pushes the slope block 13 to move along the motion groove 14, forcing the anti-overload rod 11 to extend from the anti-overload groove 10, thereby preventing the centrifuge from continuing to drive the rotating shaft 4 to work and preventing equipment damage.

[0031] The spring adjustment mechanism includes a motion ball 15, a push block 16, an anti-overload spring 17 and an adjustment bolt 18. The push block 16 is movably and directionally arranged inside the motion groove 14. The anti-overload spring 17 is arranged inside the motion groove 14. One end of the push block 16 is matched with the anti-overload spring 17. The inner wall of one end of the motion groove 14 is matched with the adjustment bolt 18 in a threaded arrangement, and one end of the adjustment bolt 18 can be contacted and connected with the anti-overload spring 17. The motion ball 15 is installed at the other end of the push block 16, and the motion ball 15 and the push block 16 can use the anti-overload spring 17 to push the slope block 13 and the horizontal push rod 12 into the anti-overload groove 10.

[0032] In this embodiment, the push block 16 is movably and orientably arranged inside the motion groove 14, and the anti-overload spring 17 is arranged inside the motion groove 14. The anti-overload spring 17 can use the push block 16 to push the horizontal push rod 12 into the anti-overload groove 10. When the centrifugal force is greater than the preload force of the spring, the anti-overload mechanism will be activated, and the preload force of the anti-overload spring 17 can be adjusted by rotating the adjustment bolt 18, thereby affecting the position of the push block 16 and the slope block 13, and then adjusting the working point of the anti-overload mechanism.

[0033] See also Figure 1-5As a supplementary implementation of the auxiliary positioning mechanism, the anti-overload mechanism and the spring adjustment mechanism for a horizontal scraper unloading centrifuge: a driving assembly 19 is provided on the top end face of the operating platform 1, a driven wheel 20 is provided at one end of the rotating shaft 4, and a belt 21 is connected between the driving assembly 19 and the driven wheel 20, a torque adjustment groove 22 is provided on the driven wheel 20, and the belt 21 can be respectively arranged in different torque adjustment grooves 22, an axis groove 23 is opened at one end of the anti-overload tube 9, and the rotating shaft 4 on the side of the driven wheel 20 is cooperatively installed in the axis groove 23, a connecting plate 24 is installed at one end of the anti-overload rod 11, and the connecting plate 24 is cooperatively connected with the rotating shaft 4 at the end of the scraper 5, an auxiliary shaft 25 is provided in parallel on the side of the rotating shaft 4, and the auxiliary shaft 25 is connected to the top end face of the operating platform 1 through the support seat 3, and multiple groups of scrapers 5 are arranged on the auxiliary shaft 25, the operating box 2 is cooperatively installed on the top end face of the operating platform 1, and the bottom end face of the operating platform 1 is connected with a support leg 26.

[0034] More specifically, a power source for the centrifuge is provided, and power is transmitted through the belt 21 to realize the rotation of the scraper 5. The torque adjustment groove 22 allows the torque transmitted by the belt 21 to be adjusted to meet the separation requirements of different materials. An additional scraper 5 is provided to increase the material processing capacity and improve production efficiency. An operating interface and stable support are provided to facilitate operation and maintenance.

[0035] In summary, when the overall equipment is in use or running: when the auxiliary positioning mechanism is required, the object to be scraped is positioned, first the support seat 3 is installed on the top end face of the operating platform 1, the rotating shaft 4 is installed on the support seat 3, and the scraper 5 is set on the rotating shaft 4. At this time, the thrust of the electric push rod 6 is used, and the pressure wheel 8 is cooperated to press the object to be scraped onto the rotating shaft 4, so that the scraper 5 is accurately positioned on the rotating shaft 4 to ensure that the scraper 5 can effectively scrape the surface material of the object to be scraped.

[0036] When the overload protection mechanism needs to be operated, when the shaft 4 is running, an overload situation is likely to occur between the drive assembly 19 and the shaft 4. At this time, the overload protection rod 11 movably extends into the interior of the overload protection tube 9, and the overload protection groove 10 is arranged on the side of the overload protection rod 11. When the centrifuge is overloaded, the overload protection mechanism is activated, and in cooperation with the overload protection spring 17, the push rod 12 pushes the slope block 13 to move along the motion groove 14, forcing the overload protection rod 11 to extend from the overload protection groove 10, thereby preventing the centrifuge from continuing to drive the shaft 4 to work and preventing equipment damage.

[0037] When the spring adjustment mechanism needs to be operated, the push block 16 is movably and directionally arranged inside the motion groove 14, and the anti-overload spring 17 is arranged inside the motion groove 14. The anti-overload spring 17 can use the push block 16 to push the horizontal push rod 12 into the anti-overload groove 10. When the centrifugal force is greater than the preload force of the spring, the anti-overload mechanism will be activated. By rotating the adjustment bolt 18, the preload force of the anti-overload spring 17 can be adjusted, thereby affecting the position of the push block 16 and the slope block 13, and then adjusting the working point of the anti-overload mechanism.

[0038] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.

Claims

1. A horizontal scraper discharge centrifuge, comprising an operating platform (1), an operating box (2), an auxiliary positioning mechanism, an anti-overload mechanism and a spring adjustment mechanism, wherein: The auxiliary positioning mechanism comprises a support seat (3), a rotating shaft (4), a scraper (5), an electric push rod (6), a cross bar (7) and a pressure wheel (8); the support seat (3) is mounted on the top end surface of the operating platform (1); the rotating shaft (4) is rotatably mounted on the support seat (3); the scraper (5) is arranged on the rotating shaft (4); a plurality of groups of electric push rods (6) are mounted on the inner wall of the operating box (2); the cross bar (7) is arranged at one end of the electric push rod (6); and the pressure wheel (8) is arranged at both ends of the cross bar (7); the anti-overload mechanism The invention comprises an anti-overload tube (9), an anti-overload groove (10), an anti-overload rod (11), a transverse push rod (12), a gradient block (13) and a moving groove (14); the anti-overload rod (11) movably extends into the interior of the anti-overload tube (9); the anti-overload groove (10) is arranged on the side of the anti-overload rod (11); the transverse push rod (12) is movably arranged on the side wall of the anti-overload tube (9); the moving groove (14) is vertically arranged in the inner wall of the anti-overload tube (9); and the gradient block (13) is connected to one end of the transverse push rod (12).

2. A horizontal scraper discharge centrifuge according to claim 1, characterized in that: The spring adjustment mechanism comprises a moving ball (15), a push block (16), an anti-overload spring (17) and an adjustment bolt (18); the push block (16) is movably and orientably arranged inside the moving groove (14); the anti-overload spring (17) is arranged inside the moving groove (14); one end of the push block (16) is matched and connected with the anti-overload spring (17); the inner wall of one end of the moving groove (14) is matched and threaded with the adjustment bolt (18); one end of the adjustment bolt (18) can be contacted and connected with the anti-overload spring (17); the moving ball (15) is installed at the other end of the push block (16); and the moving ball (15) and the push block (16) can use the anti-overload spring (17) to push the slope block (13) and the horizontal push rod (12) into the anti-overload groove (10).

3. A horizontal scraper discharge centrifuge according to claim 1, characterized in that: The top end surface of the operating platform (1) is provided with a driving assembly (19), one end of the rotating shaft (4) is provided with a driven wheel (20), and a belt (21) is connected between the driving assembly (19) and the driven wheel (20).

4. A horizontal scraper discharge centrifuge according to claim 3, characterized in that: The driven wheel (20) is provided with a torque adjustment groove (22), and the belts (21) can be respectively arranged in different torque adjustment grooves (22).

5. A horizontal scraper discharge centrifuge according to claim 1, characterized in that: An axis groove (23) is formed at one end of the overload protection tube (9), and the rotating shaft (4) on the driven wheel (20) side is mounted in the axis groove (23).

6. A horizontal scraper discharge centrifuge according to claim 1, characterized in that: A connecting plate (24) is installed at one end of the anti-overload rod (11), and the connecting plate (24) is cooperatively connected to the rotating shaft (4) at the end of the scraper (5).

7. A horizontal scraper discharge centrifuge according to claim 1, characterized in that: An auxiliary shaft (25) is arranged parallel to the side of the rotating shaft (4), and the auxiliary shaft (25) is connected to the top end surface of the operating platform (1) through a supporting seat (3), and a plurality of scraper groups (5) are arranged on the auxiliary shaft (25).

8. The horizontal scraper discharge centrifuge according to claim 1, characterized in that: The operating box (2) is mounted on the top end surface of the operating platform (1), and the bottom end surface of the operating platform (1) is connected to a supporting leg (26).