Simple ultrasonic tetrafluoro spraying device for cutter bar
By designing a simple ultrasonic tool rod spraying tetrafluoro device, the outer tube and plug structure are used to achieve accurate positioning of the ultrasonic tool rod and the consistency of the spray area, solving the problems of inconvenient operation, low efficiency and low pass rate during manual spraying, and significantly improving the spray efficiency and product pass rate.
Patent Information
- Application Number
- CN202421449001.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-06-21
AI Technical Summary
During the process of spraying tetrafluoro in manual ultrasonic tool rods, there are problems such as inconvenient operation, low efficiency and low product qualification rate.
A simple ultrasonic tool rod spraying tetrafluoro device is designed, including an outer tube, a first plug and a second plug. It is arranged outside the ultrasonic tool rod by an outer tube sleeve, and the end surface opening of the first plug and the thrust of the spring are used to achieve accurate positioning of the tool bit and the spray area consistent.
The accuracy and efficiency of tetrafluoro spraying have been improved, and the product pass rate has been increased from 70% to 99.9%, while reducing production costs.
Smart Images

Figure CN222789548U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of medical equipment, in particular to a simple ultrasonic knife rod spraying polytetrafluoroethylene device. Background Art
[0002] In the process of manual ultrasonic knife rod spraying PTFE, it is necessary to cover the surface of the ultrasonic knife rod that does not need to be sprayed, and then spray it manually. In actual operation, 1) there is inconvenience in operation, making it difficult to ensure the position consistency of PTFE spraying, and the difference between batches is obvious; 2) the efficiency is low, and the surface that does not need to be sprayed needs to be covered, which brings difficulties to the next step of operation; 3) the product qualification rate is low, only about 70%. Utility Model Content
[0003] The utility model aims to provide a simple ultrasonic knife bar spraying polytetrafluoroethylene device to solve the problems raised in the above background technology.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] A simple ultrasonic knife bar spraying polytetrafluoroethylene device comprises an outer tube, one end of the outer tube is detachably connected to a first plug, the first plug is in the shape of a cylinder cover, an end surface of the first plug is provided with an end surface opening, and the other end of the outer tube is connected to a second plug;
[0006] The outer tube is sleeved outside the blade body of the ultrasonic blade, the blade body of the ultrasonic blade is connected to the blade head of the ultrasonic blade through a transition section, and the blade head passes through the end face opening in a direction from the inner cavity of the outer tube to the outside of the outer tube;
[0007] The diameter of the end face opening is larger than the diameter of the cutter head and smaller than the diameter of the cutter rod body.
[0008] As mentioned above, a spring is arranged in the outer tube, one end of the spring abuts against the second plug, and the other end of the spring abuts against the knife rod body.
[0009] As described above, a buckle is arranged on the side wall of the outer tube, and the buckle is close to one end of the outer tube; a buckle slot is arranged on the side wall of the first plug, and the position of the buckle slot corresponds to the buckle position, and the size of the buckle slot matches the size of the corresponding buckle.
[0010] A simple ultrasonic knife rod spraying PTFE device as described above also includes a slide groove, the second plug extends outside the outer tube, and the outer diameter of the part of the second plug located outside the outer tube is larger than the outer diameter of the outer tube, and the outer diameter of the part of the second plug located outside the outer tube is also larger than the groove diameter of the slide groove, and the second plugs corresponding to multiple outer tubes are slidably connected to the slide groove at the same time.
[0011] As mentioned above, there are multiple buckles.
[0012] As mentioned above, the buckle is an outward-turned cutout on the side wall of the outer tube.
[0013] Compared with the existing manual technology, the utility model has at least the following beneficial technical effects:
[0014] 1) Accurate positioning of the ultrasonic knife rod through the opening of the front end face of the first plug to achieve accurate PTFE spraying;
[0015] 2) The first plug can be freely removed from the outer tube to achieve quick replacement of the ultrasonic knife rod;
[0016] 3) The knurled pattern on the first plug is used to increase friction and prevent slipping;
[0017] 4) The blade rod body of the ultrasonic knife is supported by the thrust of the spring, so that the ultrasonic blade rod and the first plug are closely matched and seamlessly connected, so that the PTFE does not penetrate into the blade rod body of the ultrasonic blade rod when spraying;
[0018] 5) Through the outward-turned buckle on the outer tube body, there is no need to weld other materials, thus reducing the production cost;
[0019] 6) Through this simple device, each box can be customized for 800 pieces (800mm*800mm furnace box). After the ultrasonic knife rod is installed and fixed to the utility model, spraying and baking are carried out, the spraying efficiency is increased from 5 workers in one day to assemble, spray and bake 500 ultrasonic knife rods to only one worker in one day to achieve a daily output of 500 pieces, which greatly improves the efficiency. At the same time, the product qualification rate is increased from 70% to 99.9%. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0021] Figure 1 It is an exploded view of the utility model;
[0022] Figure 2a It is a schematic diagram of the outer tube of the utility model;
[0023] Figure 2b for Figure 2a A schematic diagram of the structure enlargement of the middle I region;
[0024] Figure 3 This is a schematic diagram of a first plug of the utility model;
[0025] Figure 4a It is a cross-sectional view of the utility model;
[0026] Figure 4b for Figure 4aEnlarged cross-sectional view of area II;
[0027] Figure 5 This is a schematic diagram of the connection between the first plug and the outer tube of the utility model;
[0028] Figure 6 It is an assembly diagram of the second plug being slidably connected to the slide groove;
[0029] Among them, 1-outer tube, 101-buckle, 2-second plug, 3-first plug, 301-end face opening, 302-buckle slot, 4-ultrasonic knife rod, 401-knife rod body, 402-knife head, 403-transition section, 5-spring, 6-slide groove. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present application to clearly describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application belong to the scope of protection of this application.
[0031] It should be noted that the terms "center", "up", "down", "left", "right", "inside", and "outside" indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention; the terms "first" or "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be internal communication between two elements.
[0032] For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0033] This embodiment provides a simple ultrasonic knife rod spraying PTFE device, such as Figure 1 As shown in FIG4 , it comprises an outer tube 1, one end of which is detachably connected to a first plug 3, the first plug 3 is in the shape of a cylinder cover, an end surface of the first plug 3 is provided with an end surface opening 301, and the other end of the outer tube 1 is connected to a second plug 2;
[0034] The outer tube 1 is sleeved on the outside of the blade body 401 of the ultrasonic blade rod 4. The blade body 401 of the ultrasonic blade rod 4 is connected to the blade head 402 of the ultrasonic blade rod 4 through a transition section 403. The blade head 402 passes through the end face opening 301 from the inner cavity of the outer tube 1 to the outside of the outer tube 1. The blade head 402 extending to the outside of the first plug 3 is the part of the ultrasonic blade rod 4 that needs to be sprayed with polytetrafluoroethylene.
[0035] Furthermore, the diameter of the end opening 301 is larger than the diameter of the cutter head 402 and smaller than the diameter of the shank body 401 , so that only the cutter head 402 extends from the end opening 301 and the shank body 401 remains in the outer tube 1 , thereby preventing the shank body 401 from being sprayed with PTFE.
[0036] In this embodiment, the second plug 2 is fixedly connected to the outer tube 1 by welding;
[0037] In order to ensure that the length of the cutter head 402 extending out of the first plug 3 does not vary due to external forces or other factors; a spring 5 is arranged in the outer tube 1, one end of the spring 5 is against the second plug 2, and the other end of the spring 5 is against the cutter rod body 401. Under the thrust of the spring 5, the transition section 403 is against the inner edge of the end face opening 301 of the first plug 3, ensuring that the cutter head 402 is fully extended out of the end face opening 301, so that the areas of the ultrasonic cutter rods 4 sequentially installed in the outer tube 1 are consistent in the spraying of tetrafluoro. In addition, under the thrust of the spring 5, the transition section 403 of the ultrasonic cutter rod 4 and the end face opening 301 of the first plug 3 are closely matched and seamlessly connected, so that when the tetrafluoro is sprayed, the tetrafluoro does not penetrate into the cutter rod body 401 of the ultrasonic cutter rod 4.
[0038] In this embodiment, one end of the outer tube 1 is detachably connected to the first plug 3, which is achieved by the buckle 101 on the outer tube 1 and the buckle notch 302 of the first plug 3. Specifically:
[0039] A buckle 101 is provided on the side wall of the outer tube 1, and the buckle 101 is close to one end of the outer tube 1; a buckle slot 302 is provided on the side wall of the first plug 3, and the position of the buckle slot 302 corresponds to the position of the buckle 101, and the size of the buckle slot 302 matches the size of the corresponding buckle 101; multiple buckles 101 can be provided. In the present embodiment, two buckles 101 are provided on the outer tube 1, and two buckle slots 302 are provided on the corresponding first plug 3.
[0040] In this embodiment, the buckle 101 is an outward-turned incision on the side wall of the outer tube 1, that is, a semi-annular incision is cut on the side wall of the outer tube 1, and the semi-annular incision is folded outwardly toward the outer tube 1 to obtain an outward-turned incision, so that the buckle 101 is made of only the material of the side wall of the outer tube 1.
[0041] When using the utility model, the spring 5 and the ultrasonic knife rod 4 are sequentially placed into the outer tube 1, the end face opening 301 of the first plug 3 is sleeved on the knife head 402 of the ultrasonic knife rod 4, and then the buckle slot 302 on the first plug 3 is aligned with the buckle 101 of the outer tube 1, and then the first plug 3 is rotated. Under the thrust of the spring 5, the transition section 403 of the ultrasonic knife rod 4 abuts against the inner edge of the end face opening 301 of the first plug 3, and the buckle 101 clamps the buckle slot 302 of the first plug 3; then the knife head 402 on the ultrasonic knife rod 4 extending out of the first plug 3 is sprayed with polytetrafluoroethylene.
[0042] In order to spray polytetrafluoroethylene on multiple ultrasonic knife rods 4 at the same time, the utility model further includes a slide groove 6, the second plug 2 extends outside the outer tube 1, and the outer diameter of the part of the second plug 2 outside the outer tube 1 is greater than the diameter of the outer tube 1, and the outer diameter of the part of the second plug 2 outside the outer tube 1 is also greater than the slot diameter of the slide groove 6, and the second plug 2 is slidably connected with the slide groove 6. The second plugs 2 corresponding to the multiple outer tubes 1 are placed one by one in the slide groove 6, so that the second plugs 2 corresponding to the multiple outer tubes 1 are slidably connected with the slide groove 6 at the same time, and an ultrasonic knife rod 4 is installed in each outer tube 1 to quickly spray polytetrafluoroethylene on multiple ultrasonic knife rods 4; after the spraying is completed, the slide groove 6 can be hung in the oven (multiple slide grooves 6 can be hung in the oven), and the sprayed ultrasonic knife rod 4 is baked at high temperature.
[0043] In this embodiment, the outer diameter of the buckle 101 is 7 mm; the buckle 101 is located about 10 mm away from one end of the outer tube 1; from the alignment of the buckle slot 302 with the buckle 101 to the buckle 101 clamping the buckle slot 302, the rotation angle range of the first plug 3 is 0-50 degrees.
[0044] In this embodiment, the inner diameter of the outer tube 1 is in the range of 5-5.4 mm, the length of the outer tube 1 is in the range of 193-495 mm, and the size of the spring 5 is 5 mm*0.5 mm*25 mm.
[0045] In this embodiment, the diameter of the tool rod body 401 is 3.3 mm, the inner diameter of the end face opening 301 of the first plug 3 is 3.2 mm, the side wall of the first plug 3 is connected to the end face opening 301 by a conical surface, and the taper of the conical surface is 30-45 degrees, wherein the outer diameter of the side of the conical surface close to the end face opening 301 is smaller (the smaller outer diameter is 7 mm), and the outer diameter of the side of the conical surface away from the end face opening 301 is larger (the larger outer diameter is 10 mm), and the length from the smaller outer diameter to the larger outer diameter on the conical surface is 10 mm. The surface of the outer wall of the first plug 3 is provided with knurling to increase friction and prevent slipping.
[0046] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A simple ultrasonic knife bar spraying polytetrafluoroethylene device, comprising an outer tube (1), characterized in that: One end of the outer tube (1) is detachably connected to a first plug (3), the first plug (3) is in the shape of a cylinder cover, an end surface of the first plug (3) is provided with an end surface opening (301), and the other end of the outer tube (1) is connected to a second plug (2); The outer tube (1) is sleeved outside the blade body (401) of the ultrasonic blade rod (4); the blade body (401) of the ultrasonic blade rod (4) is connected to the blade head (402) of the ultrasonic blade rod (4) via a transition section (403); and the blade head (402) passes through the end surface opening (301) in a direction from the inner cavity of the outer tube (1) to the outside of the outer tube (1); The diameter of the end surface opening (301) is larger than the diameter of the cutter head (402) and smaller than the diameter of the cutter rod body (401).
2. A simple ultrasonic knife bar spraying PTFE device according to claim 1, characterized in that: A spring (5) is arranged inside the outer tube (1), one end of the spring (5) abuts against the second plug (2), and the other end of the spring (5) abuts against the knife rod body (401).
3. A simple ultrasonic knife bar spraying PTFE device according to claim 1, characterized in that: A buckle (101) is provided on the side wall of the outer tube (1), and the buckle (101) is close to one end of the outer tube (1); a buckle notch (302) is provided on the side wall of the first plug (3), and the position of the buckle notch (302) corresponds to the position of the buckle (101), and the size of the buckle notch (302) matches the size of the corresponding buckle (101).
4. A simple ultrasonic knife bar spraying PTFE device according to claim 1, characterized in that: It also includes a slide groove (6), the second plug (2) extends outside the outer tube (1), and the outer diameter of the part of the second plug (2) located outside the outer tube (1) is greater than the outer diameter of the outer tube (1), and the outer diameter of the part of the second plug (2) located outside the outer tube (1) is also greater than the slot diameter of the slide groove (6), and the second plugs (2) corresponding to the plurality of outer tubes (1) are simultaneously slidably connected to the slide groove (6).
5. A simple ultrasonic knife bar spraying PTFE device according to claim 3, characterized in that: There are multiple buckles (101).
6. A simple ultrasonic knife bar spraying PTFE device according to claim 3, characterized in that: The buckle (101) is an outward-turned incision on the side wall of the outer tube (1).