Local coating device

By designing a local coating device, the roller assembly and oil drop assembly are used to automatically apply the mold release agent to the side plate of the maintenance groove, which solves the problem of scaling and oil brushing edges of the mold frame side plates requiring manual brushing, and improves production efficiency and product quality.

CN222789608UActive Publication Date: 2025-04-25GUANGXI LULIN BUILDING MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202421462344.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-04-25
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

In the prior art, after continuous use of the autoclaved aerated concrete mold frame, the edges of the side plate will be scaled, resulting in lax sealing and leaking slurry, and the oil brushing blind spots require manual brushing, affecting production efficiency.

Method used

A partial coating device is designed, including a coating structure, a travel structure and an induction structure, and an automatic coating of the release agent to the side plate of the curing groove is achieved through the roller assembly and the oil drop assembly to ensure uniform coating of the edges and set areas.

Benefits of technology

The mold release efficiency and appearance quality of autoclaved aerated concrete are improved, manual operation is reduced, cost is saved, and production efficiency is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a local coating device which comprises a coating structure, an advancing structure and an induction structure, the coating structure comprises a support, a roller assembly and an oil dripping assembly, the oil dripping assembly is arranged at the end, away from the ground, of the support, the roller assembly is connected to the support, and the oil dripping assembly evenly drips a release agent on the surface of the roller assembly through a pipeline. The roller assembly ascends or descends relative to the support so as to be away from or make contact with the curing tank side plate, and the roller assembly makes contact with the curing tank side plate and is coated with a release agent. The advancing structure is used for conveying the maintenance tank side plates to the coating structure; the induction structure comprises a first induction piece and a second induction piece, whether the edge, close to the support, of the maintenance groove side plate reaches the working range of the roller assembly or not is inducted through the first induction piece, and the advancing distance of the maintenance groove side plate is inducted through the second induction piece. Through the coating structure, the advancing structure and the induction structure, automatic coating of the edges of the side plates of the curing tank and the set coating area is achieved, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of building wall material equipment, in particular to a local coating device. Background Art

[0002] Autoclaved aerated concrete is a new type of wall material and also a prefabricated building material vigorously promoted by the country. It is widely used in various building walls, roofs, floors, as well as sound insulation and fire protection. At present, the domestic aerated concrete industry is developing rapidly, and aerated concrete has become an important wall material in the construction industry. In the process of making autoclaved aerated concrete panels, the mold frame formed by the combination of the main frame and the side panels needs to be equipped with the slurry ground according to the ratio in the early stage, and then maintained, cut, steamed and demolded. After continuous use, the edge of the side panel will be scaled. After continuous use, the scale is too high and too much, and the mold frame leaks due to poor sealing. In the existing technology, the mold frame is generally automatically brushed with oil after assembly, but for some dead corners of brushing oil, manual brushing is required, which affects production efficiency. Utility Model Content

[0003] The utility model aims to provide a local coating device for coating a release agent on the coating dead corners of the side panels before the mold frame is assembled, thereby improving the demoulding efficiency of the autoclaved aerated concrete and the appearance quality of the autoclaved aerated concrete after demoulding, thereby overcoming the defect of low production efficiency.

[0004] The specific technical solutions are as follows:

[0005] A local coating device, comprising:

[0006] A coating structure, the coating structure comprising a bracket, a roller assembly and an oil dripping assembly, the bracket being arranged perpendicular to the ground, the oil dripping assembly being arranged at one end of the bracket away from the ground, the roller assembly being movably connected to the bracket and forming a travel space with the ground, the oil dripping assembly uniformly dripping a release agent onto the surface of the roller assembly through a pipeline, the roller assembly rising or falling relative to the bracket to be away from or in contact with a side plate of the curing trough, the roller assembly contacting the side plate of the curing trough and coating the release agent;

[0007] A traveling structure having a traveling direction, the traveling structure is laid in the traveling space and is arranged in parallel with the two roller assemblies, and is used to transport the side plates of the curing trough to the coating structure; and

[0008] The sensing structure includes a first sensing member and a second sensing member, wherein the first sensing member is disposed on the bracket, and the first sensing member senses whether the edge of the side plate of the maintenance trough close to the bracket reaches the working range of the roller assembly, and the second sensing member senses the travel distance of the side plate of the maintenance trough;

[0009] Among them, the roller assembly includes a first roller and a second roller. Through the traveling structure and the sensing structure, the first roller and the second roller descend in sequence to contact the side plate of the maintenance trough. The first roller rolls and coats the edge of the side plate of the maintenance trough along the traveling direction, and the second roller rolls and coats the set area of ​​the side plate of the maintenance trough.

[0010] Preferably, the length of the first roller is smaller than that of the second roller, and a coating area of ​​the first roller is partially connected to a coating area of ​​the second roller.

[0011] Preferably, a felt layer is provided on the circumference of the roller assembly for absorbing the release agent and contact coating.

[0012] Preferably, the oil dripping assembly includes a storage barrel, a first dripper and a second dripper, the storage barrel is connected to an oil outlet pipe, a diverter is provided at the end of the oil outlet pipe, the oil outlet pipe flows to the first dripper and the second dripper respectively through the diverter, the first dripper corresponds to the first roller, and the second dripper corresponds to the second roller.

[0013] Preferably, the second drip pipe is provided with oil outlet holes at even intervals on the circumferential side of the curing tank side plate, and the oil outlet holes are distributed along the length direction of the second drip pipe.

[0014] Preferably, the oil outlet pipe is provided with a manual valve for closing and opening the oil circuit.

[0015] Preferably, the first sensing element includes a position switch and a travel switch, the position switch is arranged on the bracket, and is used to sense that one end of the maintenance trough side plate close to the coating structure reaches the working range of the first roller, and the travel switch is arranged on the bracket, and is used to sense that the maintenance trough side plate reaches the working range of the second roller; and / or the second sensing element is a photoelectric switch, which is used to sense the travel distance of the maintenance trough side plate.

[0016] Preferably, the bracket is also provided with two sets of lifting drive parts, and the lifting drive parts are electrically connected to the induction structure, one of the lifting drive parts is used to control the first roller to move toward or away from the side plate of the maintenance trough, and the other lifting drive part is used to control the second roller to move toward or away from the side plate of the maintenance trough.

[0017] Preferably, the lifting drive unit includes a driving member and a connecting end, the connecting end is provided with a mounting hole, both ends of the roller assembly are provided with rotating shafts, the rotating shafts are inserted into the mounting holes, the roller assembly contacts the side plates of the maintenance trough during movement, and the roller assembly rotates.

[0018] Preferably, it also includes an oil receiving assembly, which is arranged below the roller assembly and is used to recover the release agent dripping from the roller assembly.

[0019] Compared with the existing technology, the beneficial effects of the utility model are:

[0020] Through the coating structure, the traveling structure and the sensing structure, when the side plates of the curing trough reach the corresponding positions, the first roller and the second roller successively descend to contact the side plates of the curing trough and perform rolling coating, thereby realizing automatic coating of the edges of the side plates of the curing trough and the set coating areas, improving production efficiency, ensuring the smooth demoulding process, and saving labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural schematic diagram of the local coating device of the utility model;

[0022] Figure 2 yes Figure 1 Enlarged view of point A in the middle;

[0023] Figure 3 It is a structural schematic diagram of the side plate of the curing trough in the utility model.

[0024] In the accompanying drawings, 1-coating structure, 11-bracket, 111-travel space, 12-roller assembly, 121-first roller, 122-second roller, 13-oil drip assembly, 131-storage barrel, 132-first dropper, 133-second dropper, 134-oil outlet pipe, 135-diverter, 136-oil outlet hole, 2-travel structure, 21-travel motor, 22-roller, 3-sensing structure, 31-position switch, 32-travel switch, 33-photoelectric switch, 4-maintenance tank side plate, 5-lifting drive unit, 51 drive member, 52-connecting end, 6-oil receiving assembly, 61-oil receiving tray, 62-oil collecting barrel DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] It should be understood that when used in this specification and the appended claims, the terms "include" and "comprises" indicate the presence of described features, integers, steps, operations, elements and / or components, but do not exclude the presence or addition of one or more other features, integers, steps, operations, elements, components and / or combinations thereof.

[0027] It should also be understood that the terms used in the utility model specification are only for the purpose of describing specific embodiments and are not intended to limit the utility model. As used in the utility model specification and the appended claims, unless the context clearly indicates otherwise, the singular forms "a", "an" and "the" are intended to include plural forms.

[0028] It should be further understood that the term “and / or” used in the present specification and the appended claims refers to any combination and all possible combinations of one or more of the associated listed items, and includes these combinations.

[0029] In the existing technology, mold frames are generally automatically oiled after assembly. However, some dead corners need to be manually re-oiled, which affects production efficiency.

[0030] In view of this, the utility model provides a local coating device, which is used to coat the local position of the side plate 4 of the maintenance tank, such as Figure 1 and Figure 3 As shown, it includes: a coating structure 1, a traveling structure 2 and a sensing structure 3, the coating structure 1 includes a bracket 11, a roller assembly 12 and an oil dripping assembly 13, the bracket 11 is arranged perpendicular to the ground, the oil dripping assembly 13 is arranged at the end of the bracket 11 away from the ground, the roller assembly 12 is movably connected to the bracket 11, and a traveling space 111 is formed between the bracket 11 and the ground, the oil dripping assembly 13 evenly drops the release agent on the surface of the roller assembly 12 through a pipeline, the roller assembly 12 rises or falls relative to the bracket 11 to stay away from or contact the maintenance trough side plate 4, the roller assembly 12 contacts the maintenance trough side plate 4 and applies the release agent; the traveling structure 2 has a traveling direction, the traveling structure 2 is laid in the traveling space 111, and is arranged in parallel with the two roller assemblies 12, with In conveying the maintenance trough side plate 4 to the coating structure 1; the sensing structure 3 includes a first sensing member and a second sensing member, the first sensing member is arranged on the bracket 11, and the first sensing member is used to sense whether the edge of the maintenance trough side plate 4 close to the bracket 11 reaches the working range of the roller assembly 12, and the second sensing member is used to sense the travel distance of the maintenance trough side plate 4; wherein, the roller assembly 12 includes a first roller 121 and a second roller 122, and through the traveling structure 2 and the sensing structure 3, the first roller 121 and the second roller 122 are sequentially lowered and contacted with the maintenance trough side plate 4, the first roller 121 rolls and coats the edge of the maintenance trough side plate 4 along the traveling direction, and the second roller 122 rolls and coats the set area of ​​the maintenance trough side plate 4.

[0031] Among them, the curing trough is a rectangular concrete storage pool composed of a steel frame and side panels. An inner lining layer is arranged on one surface of the side panel, and the inner lining layer is in contact with the autoclaved aerated concrete slurry. The material of the inner lining layer is rubber, which has good oleophilicity and is convenient for the adsorption of the release agent. The traveling structure 2 includes a traveling motor 21 and two rollers 22. The two rollers 22 are driven by the traveling motor 21 to rotate simultaneously. The curing trough side panel 4 is placed between the two rollers 22 and supported by the two rollers 22. When the two rollers 22 move at the same time, the curing trough side panel 4 is driven to move toward the coating structure 1. The traveling structure 2 can be provided with multiple groups to facilitate driving the curing trough side panel 4 over a long distance.

[0032] In an optional embodiment, if Figure 1 and Figure 3 As shown, the length of the first roller 121 is smaller than the length of the second roller 122, and the coating area of ​​the first roller 121 is partially connected to the coating area of ​​the second roller 122. Specifically, the coating area of ​​the first roller 121 is at a, and the coating area of ​​the second roller 122 is at b. The first roller 121 mainly coats the edge of the curing tank side plate 4, while the second roller 122 mainly coats the local surface of the curing tank side plate 4, so as to ensure that the local coating device can completely cover the set coating area.

[0033] In an optional embodiment, a felt layer is provided on the circumference of the roller assembly 12 for absorbing the release agent and contact coating. The felt layer has good adsorption and soft properties, and can prevent the inner lining layer of the side plate 4 of the curing tank from being scratched during coating.

[0034] In an optional embodiment, if Figure 1 and Figure 2 As shown, the oil dripping assembly 13 includes a storage barrel 131, a first dripping tube 132 and a second dripping tube 133. The storage barrel 131 is connected to an oil outlet pipe 134. A diverter 135 is provided at the end of the oil outlet pipe 134. The oil outlet pipe 134 flows to the first dripping tube 132 and the second dripping tube 133 through the diverter 135. The first dripping tube 132 corresponds to the first roller 121, and the second dripping tube 133 corresponds to the second roller 122. The first dripping tube 132 and the second dripping tube 133 are used to uniformly and quantitatively drip the release agent on the first roller 121 and the second roller 122 to perform the coating operation.

[0035] In an optional embodiment, if Figure 2As shown, the second drip tube 133 is evenly spaced with oil outlet holes 136 on the circumference of the curing tank side plate 4, and the oil outlet holes 136 are distributed along the length direction of the second drip tube 133. The release agent is evenly dripped onto the second roller 122 through the evenly distributed oil outlet holes 136, so that the position to be coated on the curing tank side plate 4 is evenly coated.

[0036] In an optional embodiment, the oil outlet pipe 134 is provided with a manual valve for closing and opening the oil circuit. The oil circuit can be closed when not in use to avoid waste of resources, and the speed and amount of oil output can also be adjusted by the manual valve.

[0037] In an optional embodiment, if Figure 1 As shown, the first sensing element includes a position switch 31 and a travel switch 32. The position switch 31 is arranged on the bracket 11, and is used to sense that the end of the curing trough side plate 4 close to the coating structure 1 reaches the working range of the first roller 121. The travel switch 32 is arranged on the bracket 11, and is used to sense that the curing trough side plate 4 reaches the working range of the second roller 122; and / or, the second sensing element is a photoelectric switch 33, and is used to sense the travel distance of the curing trough side plate 4. The position switch 31, the travel switch 32, and the photoelectric switch 33 provide signals to the lifting drive unit 5, and the first roller 121 and the second roller 122 automatically descend in sequence to contact the curing trough side plate 4, with a high degree of automation, labor saving, accurate descending timing, and a complete coating range.

[0038] Furthermore, the rotation of the first roller 121 and the second roller 122 may also be driven by a motor, so as to achieve the effect of rotation coating.

[0039] In an optional embodiment, if Figure 1 and Figure 2As shown, the bracket 11 is also provided with two sets of lifting drive parts 5, and the lifting drive parts 5 are electrically connected to the sensing structure 3. One of the lifting drive parts 5 is used to control the first roller 121 to move toward or away from the maintenance trough side plate 4, and the other lifting drive part 5 is used to control the second roller 122 to move toward or away from the maintenance trough side plate 4. When the front end of the curing trough side plate 4 reaches the position sensed by the position switch 31, the lifting drive unit 5 that controls the first roller 121 receives the signal of the position switch 31, controls the first roller 121 to descend and contact the curing trough side plate 4, and then the traveling structure 2 drives the curing trough side plate 4 to continue to move forward, and the first roller 121 is always in contact with the edge of the curing trough side plate 4 to perform a continuous coating operation. When the front end of the curing trough side plate 4 reaches the position sensed by the travel switch 32, the lifting drive unit 5 that controls the second roller 122 receives the signal of the travel switch 32, controls the second roller 122 to descend and contact the curing trough side plate 4, and performs rolling coating as the curing trough side plate 4 moves forward. At the same time, the photoelectric switch 33 records the coating length of the first roller 121 and the coating length of the second roller 122, so that when the first roller 121 and the second roller 122 coat the set length, they automatically rise away from the curing trough side plate 4 to complete the partial coating of the curing trough side plate 4.

[0040] In an optional embodiment, if Figure 1 As shown, the lifting drive unit 5 includes a driving member and a connecting end 51 driving member; 52, the connecting end 51 driving member; 52 is provided with a mounting hole, and the two ends of the roller assembly 12 are provided with a rotating shaft, and the rotating shaft is inserted into the mounting hole, and the roller assembly 12 contacts the side plate 4 of the maintenance trough during movement, and the roller assembly 12 rotates. After the side plate 4 of the maintenance trough contacts the roller assembly 12, as the traveling structure 2 tends to move the side plate 4 of the maintenance trough forward, the friction between the side plate 4 of the maintenance trough and the roller assembly 12 increases, driving the roller assembly 12 to rotate, so that the peripheral side of the roller assembly 12 covered with the release agent is fully in contact with the side plate 4 of the maintenance trough, so as to achieve uniform coating of the designated area.

[0041] In an optional embodiment, if Figure 1 The oil receiving assembly 6 is also shown, and the oil receiving assembly 6 is arranged below the roller assembly 12, and is used to recover the demoulding agent dripping from the roller assembly 12. The oil receiving assembly 6 includes an oil receiving pan 61 and an oil collecting barrel 62. The oil receiving pan 61 is arranged below the roller assembly 12, and a collecting port is opened at one end of the oil receiving pan 61. The oil receiving pan 61 is inclined to facilitate the demoulding agent to flow to the collecting port. The receiving pan receives the demoulding agent dripping from the roller assembly 12, and the collecting port corresponds to the oil collecting barrel 62. The demoulding agent after collection can be filtered to remove impurities and recycled.

[0042] In summary, through the coating structure 1, the moving structure 2 and the sensing structure 3, the first roller 121 and the second roller 122 are sequentially lowered to contact the curing trough side plate 4 when the curing trough side plate 4 reaches the corresponding position, and rolling coating is performed, thereby realizing automatic coating of the edge of the curing trough side plate 4 and the set coating area, thereby improving production efficiency, ensuring the smooth progress of the demolding process, and saving labor costs.

[0043] The above description is only the preferred feasible embodiment of the utility model and is not intended to limit the scope of the patent application of the utility model. All equivalent changes, equivalent substitutions or modified changes within the technical spirit and principles suggested by the utility model should be included in the scope of patent protection covered by the utility model.

Claims

1. A local coating device, used for coating a local position of a side plate of a curing tank, characterized in that: include: A coating structure, the coating structure comprising a bracket, a roller assembly and an oil dripping assembly, the bracket being arranged perpendicular to the ground, the oil dripping assembly being arranged at one end of the bracket away from the ground, the roller assembly being movably connected to the bracket and forming a travel space with the ground, the oil dripping assembly uniformly dripping a release agent onto the surface of the roller assembly through a pipeline, the roller assembly rising or falling relative to the bracket to be away from or in contact with a side plate of the curing trough, the roller assembly contacting the side plate of the curing trough and coating the release agent; A traveling structure having a traveling direction, the traveling structure is laid in the traveling space and is arranged in parallel with the two roller assemblies, and is used to transport the side plates of the curing trough to the coating structure; as well as The sensing structure includes a first sensing member and a second sensing member, wherein the first sensing member is disposed on the bracket, and the first sensing member senses whether the edge of the side plate of the maintenance trough close to the bracket reaches the working range of the roller assembly, and the second sensing member senses the travel distance of the side plate of the maintenance trough; Among them, the roller assembly includes a first roller and a second roller. Through the traveling structure and the sensing structure, the first roller and the second roller descend in sequence to contact the side plate of the maintenance trough. The first roller rolls and coats the edge of the side plate of the maintenance trough along the traveling direction, and the second roller rolls and coats the set area of ​​the side plate of the maintenance trough.

2. The local coating device according to claim 1, characterized in that The length of the first roller is smaller than that of the second roller, and a coating area of ​​the first roller is connected to a coating area of ​​the second roller.

3. The local coating device according to claim 2, characterized in that: A felt layer is arranged on the circumference of the roller assembly for absorbing the release agent and contact coating.

4. The local coating device according to claim 1, characterized in that: The oil dripping assembly includes a storage barrel, a first dripping tube and a second dripping tube. The storage barrel is connected to an oil outlet pipe. A diverter is provided at the end of the oil outlet pipe. The oil outlet pipe flows to the first dripping tube and the second dripping tube respectively through the diverter. The first dripping tube corresponds to the first roller, and the second dripping tube corresponds to the second roller.

5. The local coating device according to claim 4, characterized in that: The second drip pipe is provided with oil outlet holes at even intervals on the circumferential side of the curing tank side plate, and the oil outlet holes are distributed along the length direction of the second drip pipe.

6. The local coating device according to claim 4, characterized in that: The oil outlet pipe is provided with a manual valve for closing and opening the oil circuit.

7. The local coating device according to claim 1, characterized in that: The first sensing member includes a position switch and a travel switch. The position switch is disposed on the bracket and is used to sense that one end of the side plate of the curing trough close to the coating structure reaches the working range of the first roller. The travel switch is disposed on the bracket and is used to sense that the side plate of the curing trough reaches the working range of the second roller. And / or, the second sensing element is a photoelectric switch for sensing the travel distance of the side plate of the maintenance trough.

8. The local coating device according to claim 1, characterized in that The bracket is also provided with two sets of lifting drive parts, which are electrically connected to the induction structure. One of the lifting drive parts is used to control the first roller to move toward or away from the side plate of the maintenance trough, and the other lifting drive part is used to control the second roller to move toward or away from the side plate of the maintenance trough.

9. The local coating device according to claim 8, characterized in that The lifting drive unit includes a driving member and a connecting end, the connecting end is provided with a mounting hole, both ends of the roller assembly are provided with rotating shafts, the rotating shafts are inserted into the mounting holes, the roller assembly contacts the side plates of the maintenance trough during movement, and the roller assembly rotates.

10. The local coating device according to any one of claims 1 to 9, characterized in that: It also includes an oil receiving assembly, which is arranged below the roller assembly and is used to recover the release agent dripping from the roller assembly.