Uniform flocking device for surface of automobile flocking belt

Abstract

The utility model relates to the technical field of automobile flocking belt surface flocking, in particular to an automobile flocking belt surface uniform flocking device which comprises a working plate, a plurality of supporting columns are fixed to the bottom end of the working plate, and a conveyor is installed on the top face of the working plate. The conveyor comprises two fixed plates which are fixed on the top surface of the working plate and are symmetrical to each other, and a conveyor belt mounted between the two fixed plates; and an automobile flocking belt is arranged on the top surface of the conveyor belt close to the left end. Through the design of the dust removal mechanism, the air injection disc can be driven to rotate while air is diffused, so that dust attached to the surface of the automobile flocking belt can be blown away, the dust removal effect on the automobile flocking belt is achieved, the dust attached to the surface of the automobile flocking belt is prevented from affecting the subsequent spraying and flocking quality, and the service life of the automobile flocking belt is prolonged. By means of the glue spraying machine, glue can be evenly sprayed on the surface of the automobile flocking belt, and then more even flocking operation can be conducted on the automobile flocking belt.

Description

Technical Field

[0001] The utility model relates to the technical field of flocking on the surface of an automobile flocking belt, in particular to a device for uniformly flocking on the surface of an automobile flocking belt. Background Art

[0002] Automobile interior parts are an important part of the automobile body, and the design workload of interior parts accounts for more than 60% of the car styling design workload, far exceeding the car appearance. It is one of the most important parts of the car body. At present, automobile flocking tape is usually used for decoration. Automobile flocking tape needs to be flocked during the production process, and a flocking device is required during the flocking process.

[0003] The patent with announcement number CN216094633U discloses a flocking device for automobile sealing strips, including a working platform, a flocking device and a material receiving device. The working platform is provided with a plurality of receiving grooves for receiving sealing strips. The flocking device is fixedly arranged on the working platform and is used to flock the sealing strips in the receiving grooves.

[0004] Although in actual use of the device, the staff can first flock the sealing strip in the receiving groove through the flocking device, and then wrap one end of the sealing strip around the outside of the receiving tray, and then drive the receiving tray to rotate through the driving mechanism in the receiving device, so that the processed sealing strip can be collected while flocking. Compared with the prior art, the flocking device for automobile sealing strips provided by the utility model has higher production efficiency, but the device does not have a structure for surface dust removal for automobile flocking tapes that need flocking. The dust attached to the surface of the automobile flocking tape will affect the normal adhesion of glue during the spraying process, and then affect the quality of flocking, resulting in uneven flocking. Utility Model Content

[0005] The purpose of the utility model is to provide a device for uniformly flocking the surface of an automobile flocking tape, so as to solve the problem that the device proposed in the above-mentioned background technology has no structure for dust removal on the surface of the automobile flocking tape that needs to be flocked, and the dust attached to the surface of the automobile flocking tape will affect the normal adhesion of the glue during the spraying process, thereby affecting the quality of the flocking and causing uneven flocking.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] The device for uniformly flocking the surface of a car flocking belt comprises a working plate, a plurality of supporting columns are fixed at the bottom end of the working plate, a conveyor is installed on the top surface of the working plate, the conveyor comprises two fixed plates fixed on the top surface of the working plate and symmetrical to each other, and a conveyor belt installed between the two fixed plates, a car flocking belt is arranged near the left end of the top surface of the conveyor belt, a glue spraying machine body and a flocking machine body are fixed on the top surfaces of the two fixed plates in sequence from left to right, and further comprises:

[0008] The dust removal mechanism is arranged on the top surface of the working plate near the left end, and is used for dust removal of automobile flocking tape that needs flocking. The dust removal mechanism includes a frame fixed on the top surface of the working plate near the left end, a ventilation box located above the horizontal plate end of the frame and fixed to the horizontal plate end by a plurality of fixing rods, an air inlet pipe fixed on the top surface of the ventilation box and connected with the inner cavity thereof, an air outlet pipe fixed at the bottom end of the ventilation box and connected with the inner cavity thereof, two gears located above the horizontal plate end of the frame and used for driving the air outlet pipe to rotate, and a motor installed on the top surface of the horizontal plate end of the frame and used for driving the two gears to rotate. The air outlet pipe passes through the top surface of the horizontal plate end of the frame and extends to the bottom of the horizontal plate end of the frame. A jet disc connected with the inner cavity thereof and used for dust removal of automobile flocking tape is fixed at the bottom end of the air outlet pipe, and air outlet holes connected with the inner cavity thereof are fixed on the circumferential outer wall and the bottom surface of the jet disc, and the two gears are meshed with each other.

[0009] As a preferred embodiment, the dust removal mechanism also includes a rotating shaft coaxially connected to the motor output shaft, wherein one of the gears is coaxially fixed on the circumferential outer wall of the rotating shaft, and the other gear is coaxially fixed on the circumferential outer wall of the outlet pipe.

[0010] As a preferred embodiment, the air jet disc is located above the flocking belt of the automobile, and the air jet disc corresponds to the position of the flocking belt of the automobile and has a size that matches that of the flocking belt of the automobile.

[0011] As a preferred embodiment, the plurality of support columns at the bottom end of the working plate are arranged in a matrix, and a support plate is fixed to the bottom end of the support columns.

[0012] As a preferred embodiment, the parts where the outlet pipe contacts the jet disc and the ventilation box are all provided with sealing rings, and the parts where the ventilation box contacts the intake pipe are also provided with sealing rings.

[0013] As a preferred embodiment, the dust removal mechanism further includes a protection box fixed on the top surface of the horizontal plate end of the frame, the motor is located inside the protection box, and the rotating shaft passes through the top surface of the protection box.

[0014] As a preferred embodiment, an anti-skid plate matching its shape is fixed to the bottom end of the support plate, the bottom end of the anti-skid plate is provided with anti-skid patterns, and the thickness of the anti-skid plate is 1-6 cm.

[0015] As a preferred embodiment, the distance between the protection box and the air outlet pipe is 3-12 cm, and the distance between the protection box and the gear on the same side is 2-10 cm.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. The utility model can transmit the automotive flocking tape that needs to be flocked by setting a conveyor, can glue the automotive flocking tape that needs to be flocked by setting a glue spraying machine body, can perform a flocking operation on the automotive flocking tape by setting a flocking machine body, tightly sleeve the air supply pipe of the external blower with the air intake pipe, and drive the jet disc to rotate while diffusing the gas through the design of the dust removal mechanism, so that the dust attached to the surface of the automotive flocking tape can be blown away, thereby achieving the effect of dust removal on the automotive flocking tape, preventing the dust attached to the surface of the automotive flocking tape from affecting the subsequent spraying and flocking quality, and can make the glue spraying machine body spray glue evenly on the surface of the automotive flocking tape, thereby performing a more even flocking operation on the automotive flocking tape;

[0018] 2. The utility model can protect the motor by providing a protection box, thereby extending the service life of the motor. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 It is a schematic diagram of the overall structure of the conveyor in the utility model;

[0021] Figure 3 It is a partial exploded view of the utility model;

[0022] Figure 4 It is a schematic diagram of the overall structure of the dust removal mechanism in the utility model;

[0023] Figure 5 This is one of the partial exploded views of the dust removal mechanism in the utility model;

[0024] Figure 6 This is the second partial explosion diagram of the dust removal mechanism in the utility model.

[0025] The meaning of each number in the figure is:

[0026] 1. Working plate; 2. Conveyor; 21. Fixed plate; 22. Conveyor belt; 3. Support column; 4. Support plate; 5. Anti-skid plate; 6. Glue spraying machine body; 7. Dust removal mechanism; 71. Frame; 72. Ventilation box; 73. Fixed rod; 74. Inlet pipe; 75. Outlet pipe; 76. Jet disc; 77. Gear; 78. Motor; 79. Rotating shaft; 710. Protective box; 8. Flocking machine body; 9. Car flocking belt. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figure 1-Figure 6 The utility model provides a technical solution: a device for uniformly flocking the surface of a car flocking belt, comprising a working plate 1, a plurality of support columns 3 are fixed at the bottom end of the working plate 1, a conveyor 2 is installed on the top surface of the working plate 1, the conveyor 2 comprises two fixed plates 21 fixed on the top surface of the working plate 1 and symmetrical to each other, a conveyor belt 22 installed between the two fixed plates 21, a car flocking belt 9 is arranged near the left end of the top surface of the conveyor belt 22, a glue sprayer body 6 and a flocking machine body 8 are fixed on the top surfaces of the two fixed plates 21 in sequence from left to right, and also includes:

[0029] The dust removal mechanism 7 is arranged on the top surface of the working plate 1 near the left end, and is used for dust removal of the automotive flocking tape 9 that needs flocking. The dust removal mechanism 7 includes a frame 71 fixed on the top surface of the working plate 1 near the left end, a ventilation box 72 located above the horizontal plate end of the frame 71 and fixed to the horizontal plate end by a plurality of fixing rods 73, an air inlet pipe 74 fixed on the top surface of the ventilation box 72 and connected to its inner cavity, an air outlet pipe 75 fixed to the bottom end of the ventilation box 72 and connected to its inner cavity, two gears 77 located above the horizontal plate end of the frame 71 and used for driving the air outlet pipe 75 to rotate, and a motor 78 installed on the top surface of the horizontal plate end of the frame 71 and used for driving the two gears 77 to rotate. The air outlet pipe 75 penetrates the top surface of the horizontal plate end of the frame 71 and extends to the bottom of the horizontal plate end of the frame 71. The bottom end of the air outlet pipe 75 is fixed with a jet disc 76 that is connected to its inner cavity and is used for dust removal of the automotive flocking tape 9. The jet disc 76 Air outlet holes connected to the inner cavity are fixed on the outer wall and the bottom surface of the circle, and the two gears 77 are meshed with each other. By setting up the conveyor 2, the automobile flocking tape 9 that needs to be flocked can be transmitted, and by setting up the glue spraying machine body 6, the automobile flocking tape 9 that needs to be flocked can be glued, and by setting up the flocking machine body 8, the automobile flocking tape 9 can be flocked. The air supply pipe of the external blower is tightly connected with the air intake pipe 74. Through the design of the dust removal mechanism 7, the jet disk 76 can be driven to rotate while diffusing the gas, so that the dust attached to the surface of the automobile flocking tape 9 can be blown away, thereby achieving the effect of dust removal on the automobile flocking tape 9, preventing the dust attached to the surface of the automobile flocking tape 9 from affecting the subsequent spraying and flocking quality, and allowing the glue spraying machine body 6 to spray glue evenly on the surface of the automobile flocking tape 9, so that the automobile flocking tape 9 can be flocked more evenly.

[0030] In this embodiment, the dust removal mechanism 7 also includes a rotating shaft 79 coaxially connected to the output shaft of the motor 78, wherein one gear 77 is coaxially fixed on the circumferential outer wall of the rotating shaft 79, and the other gear 77 is coaxially fixed on the circumferential outer wall of the outlet pipe 75, which can smoothly drive the two gears 77 to rotate, and further can smoothly drive the outlet pipe 75 and the jet disk 76 to rotate.

[0031] In addition, the jet disc 76 is located above the automobile flocking belt 9, and the jet disc 76 corresponds to the position of the automobile flocking belt 9 and is adapted in size, so that the jet disc 76 can smoothly blow away the dust on the surface of the automobile flocking belt 9.

[0032] Furthermore, the plurality of support columns 3 at the bottom of the working plate 1 are arranged in a matrix, and a support plate 4 is fixed to the bottom of the support columns 3, which can increase the contact area between the entire device and the ground, thereby making the entire device more stable during operation.

[0033] Specifically, sealing rings are provided at the contact parts of the air outlet pipe 75, the jet disc 76 and the vent box 72, and sealing rings are also provided at the contact parts of the vent box 72 and the air inlet pipe 74, so as to make the sealing performance of the whole dust removal mechanism 7 better and prevent gas leakage.

[0034] It is worth noting that the dust removal mechanism 7 also includes a protection box 710 fixed on the top surface of the horizontal plate end of the frame 71, the motor 78 is located inside the protection box 710, and the rotating shaft 79 passes through the top surface of the protection box 710. By setting the protection box 710, the motor 78 can be protected, thereby extending the service life of the motor 78.

[0035] It is worth mentioning that a non-slip plate 5 matching its shape is fixed to the bottom of the support plate 4, and non-slip grooves are provided at the bottom of the non-slip plate 5. The thickness of the non-slip plate 5 is 1-6 cm, and 4 cm is preferably used in this article, so as to increase the friction between the entire device and the ground, thereby further improving the stability of the entire device during operation.

[0036] It is worth emphasizing that the distance between the protection box 710 and the air outlet pipe 75 is 3-12 cm, and the distance between the protection box 710 and the gear 77 on the same side is 2-10 cm. In this article, the distance between the protection box 710 and the air outlet pipe 75 is preferably 11 cm, and the distance between the protection box 710 and the gear 77 on the same side is preferably 9 cm, so that the rotation of the two gears 77 and the air outlet pipe 75 can be unimpeded.

[0037] Finally, it should be noted that the components involved in the utility model, such as the conveyor 2, the glue sprayer body 6, the motor 78, the flocking machine body 8, etc., are all universal standard parts or components known to technical personnel in this field. Their structures and principles are all known to technical personnel through technical manuals or through conventional experimental methods. In the idle space of this device, all the above-mentioned electrical components, which refer to power elements, electrical components, and compatible controllers and power supplies, are connected through wires. The specific connection means should refer to the working principle of the utility model. The electrical connection between each electrical component is completed in a sequential working order, and the detailed connection means are all well-known technologies in the field.

[0038] In the specific use of this embodiment, when it is necessary to flock the car flocking tape 9, first, the air supply pipe of the external blower is tightly connected with the air inlet pipe 74, and then the conveyor 2, the motor 78 and the external blower are started by the external PLC, and then the car flocking tape 9 is placed at a suitable position on the top surface of the conveyor belt 22 in the conveyor 2. After the external blower is started, the air is transported from its air supply pipe to the inside of the air inlet pipe 74, and the air entering the inside of the air inlet pipe 74 then enters the ventilation box 72 and passes into the inside of the air outlet pipe 75. The gas entering the inside of the air outlet pipe 75 then enters the jet disc 76 and is discharged by several air outlets on the outer wall of the jet disc 76. The air is ejected from the outlet holes, and at the same time, the output shaft of the motor 78 rotates to drive the rotating shaft 79 coaxially connected thereto to rotate, and the rotating shaft 79 rotates to drive the coaxially fixed gear 77 on the same side to rotate, and the gear 77 rotates to drive another gear 77 meshing therewith to rotate, and the other gear 77 rotates to drive the outlet pipe 75 coaxially fixed thereto to rotate, and the outlet pipe 75 rotates to drive the jet disc 76 fixed thereto to rotate, so that the jet disc 76 can diffuse the air while rotating, and when the car flocking tape 9 is transmitted to the bottom of the jet disc 76, the dust on the surface of the car flocking tape 9 can be blown away, thereby achieving a dust removal effect;

[0039] When the dust-free automobile flocking tape 9 enters the interior of the glue spraying machine body 6, the glue spraying machine body 6 is started by the external PLC, so that the automobile flocking tape 9 can be sprayed with glue. When the automobile flocking tape 9 enters the interior of the flocking machine body 8, the flocking machine body 8 is started by the external PLC, so that the automobile flocking tape 9 can be flocked.

[0040] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A device for uniformly flocking the surface of a car flocking belt, comprising a working plate (1), characterized in that: A plurality of support columns (3) are fixed at the bottom end of the working plate (1), a conveyor (2) is installed on the top surface of the working plate (1), the conveyor (2) comprises two fixed plates (21) fixed on the top surface of the working plate (1) and symmetrical to each other, a conveyor belt (22) installed between the two fixed plates (21), a car flocking belt (9) is provided on the top surface of the conveyor belt (22) near the left end, a glue spraying machine body (6) and a flocking machine body (8) are fixed on the top surfaces of the two fixed plates (21) in sequence from left to right, and further comprises: The dust removal mechanism (7) is arranged on the top surface of the working plate (1) near the left end and is used for performing dust removal on the automotive flocking belt (9) that needs to be flocked. The dust removal mechanism (7) comprises a frame (71) fixed on the top surface of the working plate (1) near the left end, a ventilation box (72) located above the horizontal plate end of the frame (71) and fixed to the horizontal plate end by a plurality of fixing rods (73), an air inlet pipe (74) fixed on the top surface of the ventilation box (72) and connected to the inner cavity thereof, an air outlet pipe (75) fixed on the bottom end of the ventilation box (72) and connected to the inner cavity thereof, and a ventilation box (76) located above the horizontal plate end of the frame (71) and connected to the inner cavity thereof. Two gears (77) for driving the air outlet pipe (75) to rotate, and a motor (78) mounted on the top surface of the horizontal plate end of the frame (71) and used to drive the two gears (77) to rotate, the air outlet pipe (75) passes through the top surface of the horizontal plate end of the frame (71) and extends to the bottom of the horizontal plate end of the frame (71), a jet disc (76) connected to its inner cavity and used for removing dust from the automotive flocking belt (9) is fixed at the bottom end of the air outlet pipe (75), air outlet holes connected to its inner cavity are fixed on the circumferential outer wall and the bottom surface of the jet disc (76), and the two gears (77) are meshed with each other.

2. The device for uniformly flocking the surface of a car flocking tape according to claim 1, characterized in that: The dust removal mechanism (7) further comprises a rotating shaft (79) coaxially connected to the output shaft of the motor (78), wherein one of the gears (77) is coaxially fixed on the circumferential outer wall of the rotating shaft (79), and another of the gears (77) is coaxially fixed on the circumferential outer wall of the air outlet pipe (75).

3. The device for uniformly flocking the surface of a car flocking tape according to claim 1, characterized in that: The jet disc (76) is located above the automotive flocking belt (9), and the jet disc (76) corresponds to the position of the automotive flocking belt (9) and has a size that is adapted thereto.

4. The device for uniformly flocking the surface of a car flocking tape according to claim 1, characterized in that: A plurality of support columns (3) at the bottom end of the working plate (1) are arranged in a matrix, and a support plate (4) is fixed to the bottom end of the support column (3).

5. The device for uniformly flocking the surface of a car flocking tape according to claim 1, characterized in that: The contacting parts of the air outlet pipe (75) with the jet disc (76) and the ventilation box (72) are all provided with sealing rings, and the contacting parts of the ventilation box (72) with the air inlet pipe (74) are also provided with sealing rings.

6. The device for uniformly flocking the surface of a car flocking tape according to claim 2, characterized in that: The dust removal mechanism (7) also includes a protection box (710) fixed on the top surface of the horizontal plate end of the frame (71), the motor (78) is located inside the protection box (710), and the rotating shaft (79) passes through the top surface of the protection box (710).

7. The device for uniformly flocking the surface of a car flocking tape according to claim 4, characterized in that: The bottom end of the support plate (4) is fixed with an anti-skid plate (5) that matches its shape, the bottom end of the anti-skid plate (5) is provided with anti-skid patterns, and the thickness of the anti-skid plate (5) is 1-6 cm.

8. The device for uniformly flocking the surface of a car flocking tape according to claim 6, characterized in that: The distance between the protection box (710) and the air outlet pipe (75) is 3-12 cm, and the distance between the protection box (710) and the gear (77) on the same side is 2-10 cm.

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