Tea sorting mechanism for tea processing
By designing a tea sorting mechanism that combines rotary sorting components and horizontal sorting components, the problem of inefficient relying on manual efficiency in traditional tea sorting is solved, and the automated, refined and intelligent sorting of tea is realized, and sorting efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202421619315.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-10
AI Technical Summary
Traditional tea sorting methods rely on manual labor, are inefficient and difficult to ensure accuracy. The existing automation equipment still has shortcomings in sorting refinement and intelligence, and cannot meet the efficient, accurate and intelligent needs of the modern tea processing industry.
A tea sorting mechanism including a rotary sorting assembly and a horizontal sorting assembly is designed. The sorting mesh barrel in the rotary sorting assembly is rotated under the motor drive, and combined with the horizontal sorting assembly to slide back and forth through the gas rod to drive the moving block to drive the rotary sorting assembly to swing horizontally, realizing automated, refined and intelligent sorting of tea.
Through the movement of rotation and horizontal swing, tea leaves gain greater kinetic energy and inertia during the sorting process, achieving efficient and accurate sorting, and improving the efficiency and quality of tea processing.
Smart Images
Figure CN222789746U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of tea processing, in particular to a tea sorting mechanism for tea processing. Background Art
[0002] In the tea processing industry, tea sorting is an important process that determines the quality, grade and final market value of tea. Traditional tea sorting methods mostly rely on manual labor, which is not only inefficient, but also often limited by workers' subjective judgment and fatigue, making it difficult to ensure sorting accuracy and consistency.
[0003] With the advancement of science and technology and the development of automation technology, more and more mechanical automation equipment has been introduced into the tea processing industry, including the tea sorting process. These automated equipment can achieve fast, accurate and continuous sorting, greatly improving the efficiency and quality of tea processing. However, there are still some problems and challenges. Some equipment cannot achieve refined sorting during the sorting process and cannot accurately distinguish the slight differences in tea leaves. At the same time, the automation and intelligence level of the equipment also need to be improved, and cannot meet the modern tea processing industry's demand for high efficiency, high precision and high intelligence.
[0004] Therefore, the utility model is proposed to solve these problems. By designing a tea sorting mechanism including a rotary sorting component and a horizontal sorting component, automatic, refined and intelligent sorting of tea is achieved. Utility Model Content
[0005] To achieve the above purpose, the utility model is implemented through the following technical solutions:
[0006] The utility model discloses a tea sorting mechanism for tea processing, comprising a rotary sorting assembly and a horizontal sorting assembly used for reciprocating swing of the rotary sorting assembly, wherein the horizontal sorting assembly comprises a base, a guide rail fixed parallel to one side of the base, a moving block slidably fitted and installed with the guide rail, a support fixed to the upper side surface of the base, a gas rod fixed to one side of the support, and a traction rod fixed to the telescopic end of the gas rod; the rotary sorting assembly comprises a bottom plate fixed to the upper side surface of the moving block, a side plate vertically fixed to the side edge of the bottom plate, a positioning ring movably connected to the side plate via an axle rod, an end cover fixed to the positioning ring, a sorting net cylinder fixed to the inner side of the end cover, and a collecting bin arranged below the sorting net cylinder.
[0007] The utility model is further configured that a motor is fixed to the side surface of the side plate, and the output shaft of the motor is connected to the shaft rod.
[0008] The utility model is further configured such that the collecting bin is arranged on the upper side of the bottom plate, and the collecting bin is located between the side plates.
[0009] The utility model is further configured such that a vertical plate is fixed to the edge of the middle position of the side surface of the bottom plate, a support plate is fixed to the upper end of the side surface of the vertical plate, a cleaning roller is movably provided at the inner end of the support plate, and the cleaning roller is in contact with the side surface of the sorting net cylinder.
[0010] The utility model is further configured that a sealing strip is arranged at the side opening of the sorting net cylinder, and the side of the sealing strip is fixed to the end cover via a knob.
[0011] The utility model is further configured that reinforcing ribs are equidistantly arranged on the circumferential side of the positioning ring, and the reinforcing ribs are integrally arranged with the outer side surface of the end cover.
[0012] The utility model is further configured such that the end of the traction rod is fixed to the bottom of the side plate.
[0013] The utility model has the following beneficial effects:
[0014] The utility model realizes effective sorting of tea leaves based on the combination of rotary sorting and horizontal reciprocating swing. Specifically, the sorting net cylinder in the rotary sorting component rotates under the drive of a motor, and the tea leaves are subjected to the centrifugal force in the net cylinder. Tea leaves of different sizes and weights are distributed in different positions of the net cylinder. At the same time, the horizontal sorting component drives the moving block to slide back and forth on the guide rail through the telescopic drive of the gas rod, thereby driving the rotary sorting component to swing in the horizontal direction. This movement mode enables the tea leaves to obtain greater kinetic energy and inertia during the sorting process, thereby realizing more efficient and accurate sorting.
[0015] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0018] Figure 2 It is a schematic diagram of the structure of the rotary sorting component in the utility model.
[0019] Figure 3 It is a schematic diagram of the structure of the sorting net cylinder in the utility model.
[0020] Figure 4This is a schematic diagram of the installation of the moving block in the utility model.
[0021] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0022] 1. Horizontal sorting assembly; 11. Base; 12. Gas rod; 13. Support; 14. Traction rod; 15. Guide rail; 16. Moving block; 2. Rotary sorting assembly; 21. Bottom plate; 22. Side plate; 23. Motor; 24. Shaft; 25. Sorting net cylinder; 26. End cover; 27. Sealing strip; 28. Knob; 29. Collecting bin; 210. Vertical plate; 211. Support plate; 212. Cleaning roller; 213. Positioning ring. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Example
[0025] See also Figure 1-4 The utility model is a tea sorting mechanism for tea processing, comprising a rotary sorting assembly 2 and a horizontal sorting assembly 1 for reciprocating swing of the rotary sorting assembly 2, wherein the horizontal sorting assembly 1 comprises a base 11, a guide rail 15 fixed parallel to one side of the base 11, a moving block 16 slidably adapted and installed with the guide rail 15, a support 13 fixed to the upper side of the base 11, a gas rod 12 fixed to one side of the support 13, and a traction rod 14 fixed to the telescopic end of the gas rod 12, wherein the end of the traction rod 14 is fixed to the bottom of the side plate 22; the rotary sorting assembly 2 comprises a bottom plate 21 fixed to the upper side of the moving block 16, a side plate 22 vertically fixed to the upper side edge of the bottom plate 21, a positioning ring 213 movably connected to the side plate 22 via an axle rod 24, an end cover 26 fixed to the positioning ring 213, a sorting net cylinder 25 fixed to the inner side of the end cover 26, and a collecting bin 29 arranged below the sorting net cylinder 25.
[0026] Specifically, the tea sorting mechanism of the tea processing mainly realizes effective sorting of tea based on the combination of rotary sorting and horizontal reciprocating swing. Specifically, the sorting net cylinder 25 in the rotary sorting component 2 rotates under the drive of the motor 23, and the tea leaves are subjected to the centrifugal force in the net cylinder. Tea leaves of different sizes and weights will be distributed in different positions of the net cylinder. At the same time, the horizontal sorting component 1 drives the moving block 16 to slide back and forth on the guide rail 15 through the telescopic drive of the gas rod 12, thereby driving the rotary sorting component 2 to swing horizontally. This movement mode enables the tea leaves to obtain greater kinetic energy and inertia during the sorting process, thereby realizing more efficient and accurate sorting.
[0027] Further description of the above structure is as follows:
[0028] A motor 23 is fixed to the side of the side plate 22, and the output shaft of the motor 23 is connected to the shaft rod 24; the collecting bin 29 is arranged on the upper side of the bottom plate 21, and the collecting bin 29 is located between the side plates 22; a vertical plate 210 is fixed to the edge at the middle position of the upper side of the bottom plate 21, and a support plate 211 is fixed to the upper end of the side of the vertical plate 210, and a cleaning roller 212 is movably provided at the inner end of the support plate 211, and the cleaning roller 212 is in contact with the side of the sorting net cylinder 25; a sealing strip 27 is provided at the side opening of the sorting net cylinder 25, and the side of the sealing strip 27 is fixed to the end cover 26 via a knob 28; reinforcing ribs are equidistantly provided on the circumference of the positioning ring 213, and the reinforcing ribs are integrally provided with the outer side of the end cover 26.
[0029] Specifically, when the tea sorting mechanism of the tea processing is used, the tea to be sorted is placed in the sorting net cylinder 25. During the rotation and swinging of the tea, due to the effects of centrifugal force and inertia, tea leaves of different sizes and weights will gradually be distributed to different positions of the net cylinder. The motor 23 is turned on to make the sorting net cylinder 25 in the rotating sorting component 2 start to rotate; the gas rod 12 is started to make its telescopic end reciprocate, thereby driving the traction rod 14 and the rotating sorting component 2 to swing back and forth in the horizontal direction; the collection bin 29 arranged below the sorting net cylinder 25 can collect tea leaves at different positions to achieve tea sorting; during the sorting process, the cleaning roller 212 cleans the outside of the sorting net cylinder 25 to maintain its sorting efficiency.
[0030] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0031] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A tea sorting mechanism for tea processing, comprising a rotary sorting assembly (2), and a horizontal sorting assembly (1) for reciprocating the rotary sorting assembly (2), characterized in that: The horizontal sorting assembly (1) comprises a base (11), a guide rail (15) fixed parallel to one side of the base (11), a moving block (16) slidably mounted on the guide rail (15), a support (13) fixed to the upper side of the base (11), an air rod (12) fixed to one side of the support (13), and a traction rod (14) fixed to the telescopic end of the air rod (12); The rotary sorting assembly (2) comprises a bottom plate (21) fixed to the upper side of the moving block (16), a side plate (22) vertically fixed to the edge of the upper side of the bottom plate (21), a positioning ring (213) movably connected to the side plate (22) via an axle rod (24), an end cover (26) fixed to the positioning ring (213), a sorting net cylinder (25) fixed to the inner side of the end cover (26), and a collection bin (29) arranged below the sorting net cylinder (25).
2. A tea sorting mechanism for tea processing according to claim 1, characterized in that: A motor (23) is fixed on the side of the side plate (22), and an output shaft of the motor (23) is connected to a shaft rod (24).
3. A tea sorting mechanism for tea processing according to claim 1, characterized in that: The collecting bin (29) is arranged on the upper side of the bottom plate (21), and the collecting bin (29) is located between the side plates (22).
4. A tea sorting mechanism for tea processing according to claim 1, characterized in that: A vertical plate (210) is fixed to the edge of the middle position of the upper side of the bottom plate (21), a support plate (211) is fixed to the upper end of the side of the vertical plate (210), a cleaning roller (212) is movably provided at the inner end of the support plate (211), and the cleaning roller (212) is in contact with the side of the sorting net cylinder (25).
5. A tea sorting mechanism for tea processing according to claim 1, characterized in that: A sealing strip (27) is provided at the side opening of the sorting net cylinder (25), and the side of the sealing strip (27) is fixed to the end cover (26) via a knob (28).
6. A tea sorting mechanism for tea processing according to claim 1, characterized in that: The circumferential side of the positioning ring (213) is provided with reinforcing ribs at equal intervals, and the reinforcing ribs are integrally provided with the outer side surface of the end cover (26).
7. A tea sorting mechanism for tea processing according to claim 1, characterized in that: The end of the traction rod (14) is fixed to the bottom of the side plate (22).