Dust removal system and production device of battery module
By designing a battery module dust removal system including horizontal extension brushes, connecting components, drive parts, moving mechanisms and dust removal mechanisms, the problem of the inability to effectively remove dust in the prior art is solved, and efficient cleaning of the side electrode terminals of the battery module and effective suction of dust are achieved.
Patent Information
- Application Number
- CN202420749121.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-11
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-04-11
AI Technical Summary
The existing dust removal system cannot effectively perform post-welding and dust removal on the modules in the battery module where the electrode terminals are arranged on the horizontal side.
A dust removal system for a battery module is designed, including a brush extending horizontally, a connecting assembly, a drive member, a moving mechanism and a dust removal mechanism. Through the collaborative work of these components, the brush is able to rotate and move, effectively cleaning the side electrode terminals of the battery module and sucking dust through the dust removal mechanism.
Effective post-weld dust removal of the module with electrode terminals in the battery module on the side of the horizontal direction is realized, and the dust removal effect is improved.
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Figure CN222789895U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of battery dust removal, and in particular to a dust removal system and production device for a battery module. Background Art
[0002] In the existing battery manufacturing process, different structural parts of the battery need to be fixed by welding, such as the electrode assembly and the busbar assembly of the battery. However, welding will generate a lot of dust, which is mainly fine metal debris, which can easily cause problems such as short circuit of the electrode assembly. Therefore, high-pressure gas or dust removal system is required to remove impurities inside and outside the battery.
[0003] However, most of the existing dust removal systems are used to remove dust from the modules with the electrode terminals of the battery cells in the vertical direction, and cannot effectively remove dust from the modules with the electrode terminals of the battery cells arranged on the side in the horizontal direction after welding. Utility Model Content
[0004] The technical problem to be solved by the present application is to provide a dust removal system and production device for a battery module, which can perform post-weld dust removal on the electrode terminals of the battery cells in the battery module arranged on the horizontal side, thereby improving the dust removal effect.
[0005] In order to solve the above technical problems, this application adopts the following technical solutions:
[0006] In the first aspect, the present application provides a dust removal system for a battery module, comprising: a brush extending in a horizontal direction; a connecting component connected to the brush; a driving member connected to the connecting component and used to drive the brush to rotate; a brush extending in a horizontal direction; a connecting component connected to the brush; a driving member connected to the connecting component and used to drive the brush to rotate; a moving mechanism connected to the connecting component and used to drive the brush to move toward a dust removal area of the battery module; and a dust removal mechanism connected to the connecting component and used to suck dust raised by the brush.
[0007] In the technical solution of the present application, the brush is connected by a connecting assembly, the driving member can drive the brush to rotate, and the brush is arranged in a horizontal direction. In this way, the brush is moved toward the area of the battery module to be dusted by a moving mechanism, so that the battery module whose electrode terminals of the battery cells are arranged on the side and connected through the collector member can be cleaned after welding, and the cleaned dust is sucked by the dust removal mechanism, thereby realizing post-weld dust removal of the module whose electrode terminals of the battery cells are arranged on the side.
[0008] In some embodiments, the dust removal mechanism includes a dust cover, which is arranged on the outer periphery of the brush to stop dust raised by the brush.
[0009] The dust removal mechanism includes a dust cover, which is arranged on the outer periphery of the brush. The present application is to remove dust from a module in which the electrode terminals of the battery cell are arranged on the side. Therefore, by setting up a dust cover, dust can be prevented from falling into the gaps between adjacent battery cells, thereby facilitating suction by the dust removal mechanism and improving the dust removal effect.
[0010] In some embodiments, the dust removal mechanism further includes a dust extraction pipe, one end of which is connected to the connecting assembly, and the other end of which is connected to the dust cover.
[0011] By setting up a dust extraction pipe, negative pressure can be introduced into the dust extraction pipe to extract dust, and the two ends of the dust extraction pipe are respectively connected to the connecting component and the dust cover, thereby providing a stable connection position for the dust cover, so that the dust on the dust cover can be sucked through the dust extraction pipe.
[0012] In some embodiments, the connecting assembly includes a connecting rod, one end of which is fixedly connected to the brush and the other end is connected to the driving member, the connecting rod penetrates the connecting section, and the brush protrudes from the other end of the connecting section.
[0013] The dust extraction pipe includes a connecting section, one end of which is fixedly connected to a connecting assembly. The connecting assembly includes a connecting rod. The brush is fixedly connected to one end of the connecting rod and the other end is connected to a driving member. The connecting rod passes through the connecting section so that the brush can protrude from the port position of the connecting section, thereby reducing the interference of the connecting section on the brush and facilitating the brush to clean dust.
[0014] In some embodiments, the dust extraction pipe includes an air inlet section, the air inlet section is located on one side of the connecting section, and the air inlet section is connected to the connecting section.
[0015] The dust extraction pipe includes an air inlet section, which is connected to the connecting section and is located on one side of the connecting section, so that negative pressure wind can enter from the side air inlet section without interfering with the insertion direction of the connecting rod, thereby reducing the impact of the volume of the connecting section occupied by the connecting rod itself on the air intake volume.
[0016] In some embodiments, the dust extraction pipe further includes a gradually expanding section, one end of which is connected to the air inlet section, and the other end of which is connected to the connecting section.
[0017] By setting the gradually expanding section, the air inlet section and the connecting section can be transitionally connected, thereby increasing the air intake volume entering the connecting section, reducing the wind resistance coefficient, and thus improving the dust removal effect.
[0018] In some embodiments, the dust removal system includes a wind speed component, which is used to monitor the wind speed in the dust extraction pipe. The dust extraction pipe also includes a fixed section for fixing the wind speed component, and the fixed section is connected to the air inlet section.
[0019] By providing a fixed section for fixing the wind speed element, the wind speed element can monitor the wind speed in the dust extraction pipe, so that the dust extraction effect is optimized.
[0020] In some embodiments, the wind speed component includes a monitoring pipeline, and the monitoring pipeline extends into the air inlet section.
[0021] The wind speed component includes a monitoring pipeline. By extending the monitoring pipeline to the center position of the air inlet section, the monitoring accuracy of the wind speed component can be improved.
[0022] In some embodiments, the dust cover is fixed to one end of the connecting section, and the dust cover includes a brush curtain, which is arranged outside the brush and spaced apart from the brush to form a flow channel.
[0023] The dust cover is fixed at one end of the connecting section, and the dust cover includes a brush curtain, which is arranged on the periphery of the brush and spaced apart from the brush to form a flow channel, thereby increasing the amount of air supply and forming a passage between the air inlet section and the gap between the brush curtain and the brush, so that dust can enter the air inlet section through the gap between the brush curtain and the brush.
[0024] In some embodiments, the dust cover and the brush are both insulating parts.
[0025] Setting the dust cover and the brush as insulating parts can reduce the problem of short circuit.
[0026] In some embodiments, the connecting assembly includes a connecting frame, one end of the connecting frame is connected to the driving member, and the other end is connected to the dust extraction pipe, and the connecting rod passes through the connecting frame.
[0027] The connecting assembly includes a connecting frame, the two ends of which are respectively connected to the driving member and the dust extraction pipe, thereby realizing the mutual connection between the driving member, the connecting frame and the dust extraction pipe. In addition, by setting up the connecting frame, stable support can be provided for the connecting rod, and at the same time, it is also convenient for the installation and maintenance between the connecting rod and the connecting frame.
[0028] In some embodiments, the connection assembly further includes a coupling, and the coupling is respectively connected to the driving member and the connecting rod.
[0029] By setting a coupling, the connecting rod and the driving member are connected in transmission, and the power of the driving member can be transmitted to the connecting rod, further driving the brush to rotate.
[0030] In some embodiments, the moving mechanism includes a first moving mechanism, which is connected to the connecting frame and is used to drive the brush to move in a vertical direction.
[0031] The first moving mechanism can drive the brush to move in the vertical direction, so that the brush can clean battery modules at different heights, thereby improving the adaptability of the dust removal system; in addition, the brush can also clean different areas to improve the dust removal effect.
[0032] In some embodiments, the moving mechanism further includes a second moving mechanism, which is connected to the first moving mechanism and is used to drive the brush to move along the axial direction of the brush.
[0033] The second moving mechanism is connected to the first moving mechanism, and can drive the brush to move along the axial direction of the brush, so that when the dust removal system is in working state, it can control the brush to move to the side of the battery module, close to the position of the battery cell welding collector component, and effectively remove dust.
[0034] In the following embodiment, the moving mechanism further includes a third moving mechanism, which is connected to the second moving mechanism and is used to drive the brush to move in a horizontal direction and perpendicular to the axial direction of the brush.
[0035] By setting up a third moving mechanism, the third moving mechanism can drive the brush to move horizontally and perpendicular to the axial direction of the wool line, so that the brush can clean multiple battery cells in the same row; in addition, the dust removal mechanism of the present application can also adapt to battery modules of different lengths, thereby improving the adaptability of the product.
[0036] In a second aspect, the present application provides a battery module production device, including the battery module dust removal system provided in the first aspect. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments of the present application will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0038] Figure 1 A schematic diagram of the structure of a dust removal system from one perspective provided in an embodiment of the present application;
[0039] Figure 2 A schematic structural diagram of a dust removal system from another perspective provided in an embodiment of the present application;
[0040] Figure 3 A schematic diagram of a partial explosion structure of a dust removal system provided in an embodiment of the present application;
[0041] Figure 4A schematic cross-sectional view of a dust removal system provided in an embodiment of the present application;
[0042] Figure 5 Another cross-sectional structural schematic diagram of the dust removal system provided in an embodiment of the present application;
[0043] Figure 6 A schematic diagram of the structure of the dust removal system provided in the embodiment of the present application;
[0044] Figure 7 A schematic diagram of the structure of the dust cover provided in the embodiment of the present application;
[0045] Figure 8 A schematic diagram of the structure of the dust extraction pipe provided in an embodiment of the present application;
[0046] Fig. 9 A schematic diagram of the structure of the wind speed component provided in an embodiment of the present application.
[0047] Icons: 1-brush; 2-connecting assembly; 21-connecting rod; 22-connecting frame; 23-coupling; 3-driving member; 4-dust removal mechanism; 41-dust cover; 42-dust extraction pipe; 421-connecting section; 422-air inlet section; 423-fixed section; 43-gradual expansion section; 5-first moving mechanism; 6-second moving mechanism; 7-third moving mechanism; 8-wind speed member; 81-monitoring pipeline; 82-air outlet pipeline; 9-battery cell. DETAILED DESCRIPTION
[0048] The technical solutions in the embodiments of the present application will be described below in conjunction with the drawings in the embodiments of the present application.
[0049] The following embodiments are only used to more clearly illustrate the technical solution of the present application, and are therefore only used as examples, and cannot be used to limit the scope of protection of the present application.
[0050] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field to which this application belongs; the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" in the specification and claims of this application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions.
[0051] In the description of the embodiments of the present application, the technical terms "first", "second", etc. are only used to distinguish different objects, and cannot be understood as indicating or implying relative importance or implicitly indicating the number, specific order or primary and secondary relationship of the indicated technical features. In the description of the embodiments of the present application, the meaning of "multiple" is more than two, unless otherwise clearly and specifically defined.
[0052] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0053] In the description of the embodiments of the present application, the term "and / or" is only a description of the association relationship of the associated objects, indicating that there may be three relationships. For example, A and / or B can represent: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character " / " in this article generally indicates that the associated objects before and after are in an "or" relationship.
[0054] In the description of the embodiments of the present application, the term "multiple" refers to more than two (including two). Similarly, "multiple groups" refers to more than two groups (including two groups), and "multiple pieces" refers to more than two pieces (including two pieces).
[0055] In the description of the embodiments of the present application, the technical terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the embodiments of the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the embodiments of the present application.
[0056] In the description of the embodiments of the present application, unless otherwise clearly specified and limited, technical terms such as "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
[0057] The battery includes a plurality of battery cells, and two battery cells are fixedly connected by welding through a current collecting member, so that the plurality of battery cells are connected in series, in parallel or in mixed connection (in series and in parallel).
[0058] In the existing battery processing process, in many cases the electrode terminals of the battery cells are fixedly connected to the collector components by welding. A large amount of dust will be generated during welding. This dust is mainly fine metal oxide dust. This metal oxide dust will be adsorbed on the surface of the battery cells, which may cause risks such as short circuits in the battery cells. In order to reduce the impact of metal oxide dust formed by welding on the safety of the battery cells, it is necessary to use a dust removal system to remove dust from the inside and outside of the battery cells after welding, and then carry out subsequent processes such as cover packaging and electrolyte filling after dust removal. However, the electrode terminals of the battery cells of some battery modules are set on the horizontal side, and the brushes of the dust removal system are set vertically, which makes it impossible for the brushes to remove dust from the battery modules whose electrode terminals of the battery cells are set on the horizontal side.
[0059] Therefore, if Figures 1 to 3 As shown, the present application provides a dust removal system, which can remove dust from the electrode terminals of the battery cell 9 in the horizontal direction by changing the setting direction and movement direction of the brush 1. The present application sets the brush 1 to be connected with the connecting component 2, so that the brush 1 can be driven to rotate and sweep by the driving member 3, and move vertically and horizontally through the moving mechanism, so that the brush 1 can fit with the area to be dusted of the battery module, so as to remove dust from the electrode terminals of the battery cell 9 in the battery module in the horizontal direction, and then the dust is sucked away by the dust removal system, thereby improving the dust removal effect.
[0060] The dust removal system of the embodiment of the present application can be used in a battery production system, and the battery production system includes a welding device and a dust removal system, the welding device is used to weld the battery, and the dust removal system is used to remove dust after the battery is welded. The dust removal system of the present application can be applied to any battery, such as a battery module and a battery pack, or it can be a primary battery, for example, the battery includes a nickel-hydrogen battery, a nickel-cadmium battery, a lead-acid (or lead-acid) battery, a lithium-ion battery, a sodium-ion battery, a polymer battery, etc. This battery is suitable for various electrical devices using batteries, such as mobile phones, portable devices, laptops, battery cars, electric toys, electric tools, electric vehicles, ships and spacecraft, etc. For example, spacecraft include aircraft, rockets, space shuttles and spacecraft, etc.; the battery is used to provide electrical energy for the above-mentioned electrical equipment. And the above-mentioned battery welding can be laser welding, brazing, plasma arc welding, etc.
[0061] The dust removal system of the present application is used in the dust removal process after the welding process in the battery manufacturing process to remove the dust remaining on the battery surface after welding. The dust is mainly metal oxides generated by welding, and also includes impurities such as welding slag. Of course, in some cases, it can also be used to remove dust inside the battery.
[0062] The battery cell 9 may include a lithium-ion battery, a sodium-ion battery, or a magnesium-ion battery. The battery cell 9 may be cylindrical, flat, rectangular, or in other shapes, and the present application embodiment does not limit this. The battery cell 9 is generally divided into three types according to the packaging method: cylindrical battery cells, square battery cells, and soft-pack battery cells, and the present application embodiment does not limit this.
[0063] The battery cell 9 includes two electrode terminals, one of which is a positive electrode and the other is a negative electrode. The electrode terminals can be used to electrically connect to the battery cell assembly in the battery cell 9 to output or input the electrical energy of the battery cell 9.
[0064] The battery cell 9 can be in various shapes and sizes, such as a rectangular parallelepiped, a cylindrical shape, a hexagonal prism shape, etc.
[0065] The electrode terminal and the collector component can be fixedly connected by welding, and the brush 1 of the dust removal system can sweep and remove dust from the electrode terminal and the collector component to remove dust generated by welding.
[0066] like Figure 1 and 3 As shown, in the first aspect, an embodiment of the present application provides a dust removal system, comprising a brush 1 extending in a horizontal direction, the brush 1 being connected via a connecting component 2, a driving member 3 being connected to the connecting component 2 for driving the brush 1 to rotate, a moving mechanism being connected to the connecting component 2 for driving the brush 1 to move so that the brush 1 can move toward an area of the battery module to be dusted, and a dust removal mechanism 4 being connected to the connecting component 2 for sucking the dust raised by the brush 1.
[0067] Optionally, the brush 1 is driven to rotate by the driving member 3, so as to sweep and brush the places where dust removal is required, such as the places where the electrode terminals and the collector components are welded, and lift up the attached dust. The driving member 3 is used to provide power for the brush 1 to rotate and sweep, and the driving member 3 can include any one of a motor, a pneumatic motor, and a hydraulic motor power device.
[0068] The dust removal mechanism 4 is connected to the connecting assembly 2, so that the dust raised by the brush 1 can be sucked away, thereby achieving the purpose of dust removal.
[0069] Optionally, the connection between the brush 1 and the connecting component 2 can be an integral connection, such as welding or riveting, etc.; of course, it can also be a detachable connection, such as a threaded connection or a snap connection, etc.
[0070] Optionally, the area of the battery module to be dusted includes the dust generated at the welding position between the electrode terminal of a certain battery cell and the collector component; of course, it may also be multiple dust areas generated at the welding positions between the electrode terminals of multiple battery cells and multiple collector components; of course, it may also be the dust in other welds; it may also be the dust in the gaps between adjacent battery cells; it may also be the dust generated at other welding positions of the battery module.
[0071] like Figure 3 As shown, the brush 1 is connected to the driving member 3 through the connecting assembly 2. The brush 1 is arranged at the end of the connecting assembly 2. The other end of the connecting assembly 2 is connected to the driving member 3. The driving member 3 drives the brush 1 to rotate. The moving mechanism is used to drive the brush 1 to move so that the brush 1 can move to the position where the battery cell 9 is welded to the collector member. And because the brush 1 extends in the horizontal direction, the end of the brush 1 can clean the battery module whose electrode terminal of the battery cell 9 is set on the side in the horizontal direction. After cleaning the dust, the dust is sucked by the dust removal mechanism 4, thereby realizing the dust removal of the battery module whose electrode terminal of the battery cell 9 is set on the side in the horizontal direction.
[0072] Optionally, two dust removal systems may be provided and placed on both sides of the battery module in the horizontal direction, so that the electrode terminals on both sides of the battery module can be cleaned simultaneously to improve efficiency.
[0073] Optionally, the end of the brush 1 includes a plurality of clusters of brush filaments, and the diameter of each cluster of brush filaments may be between 0.05 and 1 mm.
[0074] like Figure 2 , 3 As shown in FIG. 6 , in some embodiments, the dust removal mechanism 4 includes a dust cover 41 , which is disposed on the outer periphery of the brush 1 to stop dust raised by the brush 1 .
[0075] Since the electrode terminals of the battery cell 9 are arranged on the side in the horizontal direction, some dust is easy to fall when the brush 1 is cleaning the dust. Therefore, a dust cover 41 is provided on the outer cover of the brush 1 to prevent dust from falling on the table of the dust removal system. The dust removal mechanism 4 can reduce dust and improve the dust removal effect by suction.
[0076] like Figure 2 and 3 As shown, in some embodiments, the dust removal mechanism 4 further includes a dust extraction pipe 42, and both ends of the dust extraction pipe 42 are respectively connected to the connecting assembly 2 and the dust cover 41.
[0077] By setting up the dust extraction pipe 42, the dust extraction pipe 42 can introduce negative pressure to extract the dust, and the two ends of the dust extraction pipe 42 are respectively connected to the connecting component 2 and the dust cover 41, thereby providing a stable connection position for the dust cover 41, so that the dust on the dust cover 41 can be sucked through the dust extraction pipe 42, and it is also convenient to fix the dust cover 41 on the periphery of the brush 1.
[0078] Optionally, the dust cover 41 and the dust extraction pipe 42 can be connected in one piece, such as by welding or riveting, or they can be detachably connected, such as by snap-fitting or threading, and the dust extraction pipe 42 and the connecting assembly 2 can be connected in one piece, such as by welding or riveting, or they can be detachably connected, such as by snap-fitting or threading.
[0079] Optionally, the dust extraction pipe 42 includes but is not limited to being made of flexible pipes such as plastic pipes and rubber pipes.
[0080] like Figure 2 , 3 As shown in Figures , 5 and 8, in some embodiments, the dust extraction pipe 42 includes a connecting section 421, one end of which is connected to the connecting component 2; the connecting component 2 includes a connecting rod 21, the end of the connecting rod 21 is fixedly connected to the brush 1, and the other end is connected to the driving member 3, and the connecting rod 21 passes through the connecting section 421.
[0081] By inserting the connecting rod 21 into the connecting section 421, the brush 1 can protrude out of the end of the connecting section 421. In this way, when the driving member 3 drives the brush 1 to rotate, the interference of the connecting section 421 on the brush 1 can be reduced, thereby improving the dust removal effect.
[0082] Optionally, the connecting rod 21 is a rod-shaped structure with a certain length, and the connecting rod 21 can be made of metal materials such as aluminum, aluminum alloy, iron, and steel.
[0083] Optionally, the brush 1 can be fixedly connected to the connecting rod 21 by fasteners such as screws, and of course, it can also be connected by snap-fitting or other means; in some cases, it can also be an integrated connection, such as welding.
[0084] Optionally, the location where the connecting rod 21 is connected to the brush 1 is a hollow structure, and the brush 1 can be removed into the hollow structure and connected to the connecting rod 21 .
[0085] Optionally, the brush 1 includes an insertion section and bristles, the bristles are connected to the insertion section by hot melting, and the insertion section can be inserted into the connecting rod 21.
[0086] like Figures 2 to 4 As shown in FIG. 8 , in some embodiments, the dust extraction pipe 42 includes an air inlet section 422 , which is protruding along one side of the connecting section 421 , and the air inlet section 422 is connected to the connecting section 421 .
[0087] The connecting section 421 is for the connecting rod 21 to pass through, and the connecting rod 21 will occupy a part of the volume inside the connecting section 421. Therefore, the air inlet section 422 is set on one side of the connecting section 421, so that the negative pressure wind in the connecting section 421 enters from the side air inlet section 422 without interfering with the insertion direction of the connecting rod 21, thereby reducing the influence of the wind resistance brought by the connecting rod 21 itself and improving the dust removal effect.
[0088] Optionally, one end of the air inlet section 422 can be connected to a negative pressure device such as a vacuum pump or a vacuum tank through a pipeline, and the negative pressure device sucks the air in the dust extraction pipe 42, so that the dust extraction pipe 42 has a dust suction function.
[0089] like Figure 3 and 4 As shown, in some embodiments, the dust extraction pipe 42 further includes a gradually expanding section 43 , one end of the gradually expanding section 43 is connected to the air inlet section 422 , and the other end is connected to the connecting section 421 .
[0090] The gradually expanding section 43 is gradually expanded from the direction of the air inlet section 422 toward the direction of the connecting section 421, so that the air inlet section 422 and the connecting section 421 are transitionally connected, increasing the amount of negative pressure air entering the connecting section 421, reducing the wind resistance coefficient, and thus improving the dust removal effect.
[0091] Optionally, the gradually expanding section 43 is connected to the air inlet section 422 at a circular opening, and the position where it is connected to the connecting section 421 is a directional opening, which can increase the amount of air entering the air inlet section 422.
[0092] like Figures 2 to 4 As shown in FIG. 9 , in some embodiments, the dust removal system further includes a wind speed component 8, which is used to monitor the wind speed in the dust extraction pipe 42 ; the dust extraction pipe 42 further includes a fixed section 423 , which is fixedly connected to the anemometer, and the fixed section 423 is connected to the air inlet section 422 .
[0093] By providing the wind speed component 8 and inserting the anemometer into the fixed section 423 and connecting with the fixed section 423 , the wind speed of the air inlet section 422 in the dust extraction pipe 42 can be monitored, thereby improving the dust removal effect.
[0094] Optionally, the wind speed component 8 may be an anemometer.
[0095] like Figure 2 , 3 As shown in FIG. 9 , in some embodiments, the wind speed component 8 includes a monitoring pipeline 81 , and the monitoring pipeline 81 extends into the air inlet section 422 , away from the pipe wall of the air inlet section 422 , so that the monitoring data is more accurate.
[0096] The pipe wall of the air inlet section 422 has a resistance coefficient, so the wind flow rate near the pipe wall close to the air inlet section 422 is relatively slow. Therefore, the monitoring pipeline 81 can be extended to the center position of the air inlet section 422 to improve the monitoring accuracy of the wind speed component 8.
[0097] Optionally, the wind speed component 8 also includes a meter head (not shown in the figure) and an air outlet duct 82. A sensor is installed in the meter head. The meter head is connected to the air outlet duct 82 and the monitoring duct 81 respectively. The end of the monitoring duct 81 extends to the center of the air inlet section 422. Negative pressure wind enters the meter head from the monitoring duct 81. The sensor in the meter head can detect the wind speed at this time. Then, the negative pressure wind flows into the air inlet section 422 from the air outlet duct 82, thereby realizing the monitoring of the wind speed by the wind speed component 8.
[0098] Optionally, the wind speed component 8 includes a fixed part, which is fixedly connected to the air outlet pipeline 82 and the monitoring pipeline 81, wherein the air outlet pipeline 82 and the monitoring pipeline 81 pass through the fixed part, and the fixed part is provided with a thread. The fixed part can be inserted into the fixed section 423 and is threadedly connected to the fixed section 423, so that a part of the air outlet pipeline 82 and the monitoring pipeline 81 are located in the dust extraction pipe 42.
[0099] Optionally, the air outlet pipeline 82 and the monitoring pipeline 81 located outside the dust extraction pipe 42 can be connected to the meter head to form a closed loop.
[0100] In some embodiments, Figure 4 , 6 As shown in FIG. 7 , the dust cover 41 is fixed to one end of the connecting section 421 . The dust cover 41 includes a brush curtain. The brush curtain is arranged on the periphery of the brush 1 and is spaced apart from the brush 1 to form a flow channel.
[0101] The brush curtain is arranged on the outer periphery of the brush 1 and is spaced apart from the brush 1 to form a flow channel and thus an air inlet flow channel, so that negative pressure wind can enter the air inlet section 422 through the gap between the brush curtain and the brush 1.
[0102] Optionally, the cross-section of the connecting section 421 is square, and the dust cover 41 is also a square structure. The dust cover 41 is arranged on the periphery of the connecting section 421 and is connected on all sides by fasteners.
[0103] like Figure 6 and 7 As shown, optionally, the brush curtain includes multiple clusters of brush wires, each cluster of brush wires may have a diameter between 0.05 and 1 mm. Multiple clusters of brush wires are arranged along the circumference of the dust cover 41, at least two circles are arranged to form a brush curtain, thereby improving the dust blocking effect of the dust cover 41.
[0104] Optionally, in some cases, a circle of brush curtains may be provided, and a circle of brush curtains is provided outside the brush 1 and spaced apart from the brush 1 . The brush curtains can prevent dust from escaping to the outside after the brush 1 cleans the battery module.
[0105] Optionally, in some cases, the dust cover 41 may also include a circle of closed stopper, and the stopper is spaced apart from the brush 1 .
[0106] Optionally, the dust cover 41 further includes a fixed connection portion, which is fixedly connected to the brush curtain, that is, can be connected by hot melting, and the fixed connection portion is adapted to the connecting section 421 so as to be fixed on the connecting section 421 .
[0107] In some embodiments, the dust cover 41 and the brush 1 are both insulating parts, which can reduce the problem of short circuit.
[0108] Optionally, the brush filaments of the brush 1 may include brushes 1 made of different materials such as polypropylene, nylon, PBT filaments, cotton, pig bristles, etc. The dust cover 41 is made of the same material as the brush 1 .
[0109] like Figure 3 As shown, in some embodiments, the connecting assembly 2 includes a connecting frame 22 , two ends of the connecting frame 22 are respectively connected to the driving member 3 and the dust extraction pipe 42 , and the connecting rod 21 passes through the connecting frame 22 .
[0110] By providing the connecting frame 22 , the connecting frame 22 is hollowed out, which facilitates assembly and maintenance between the connecting frame 22 and the connecting rod 21 . In addition, an installation position is also provided for the driving member 3 and the dust extraction pipe 42 .
[0111] Optionally, the driving member 3 and the dust extraction pipe 42 can be fixed to the two ends of the connecting frame 22 by fasteners, that is, the connecting frame 22 and the driving member 3 and the dust extraction pipe 42 are detachably connected to facilitate maintenance.
[0112] Optionally, a bearing is installed at the position where the connecting rod 21 passes through the connecting frame 22. By providing the bearing, the friction between the connecting rod 21 and the connecting frame 22 is reduced, so that the connecting rod 21 can rotate more smoothly.
[0113] like Figure 3 and 5 As shown, in some embodiments, the connection assembly 2 further includes a coupling 23 ; the driving member 3 is connected to the connecting rod 21 via the coupling 23 .
[0114] The coupling 23 includes but is not limited to an elastic coupling, a diaphragm coupling, a gear coupling, a drum gear coupling, a universal coupling or a bearing. One end of the connecting rod 21 is connected to one end of the coupling 23, and the rotating shaft of the driving member 3 is connected to the other end of the coupling 23. The rotational power of the driving member 3 is transmitted to the connecting rod 21 through the coupling 23, and then the connecting rod 21 drives the brush 1 to rotate and sweep.
[0115] In the above embodiment, the connecting rod 21 is connected to the driving member 3 via the coupling 23 , which can ensure reliable transmission of power between the driving member 3 and the connecting rod 21 .
[0116] like Figure 1 , 2 As shown in Figures 6 and 7, in some embodiments, the moving mechanism includes a first moving mechanism 5, which is connected to the connecting frame 22 and is used to drive the brush 1 to move in the vertical direction.
[0117] The first moving mechanism 5 can drive the brush 1 to move in the vertical direction, so that the brush 1 can clean battery modules at different heights, thereby improving the adaptability of the dust removal system; in addition, the brush 1 can also clean different areas to improve the dust removal effect.
[0118] Optionally, the first moving mechanism 5 includes a first motor, a first slideway and a first slider. The first motor can drive the first slider to slide in a vertical direction along the first slide. The connecting frame 22 is fixedly connected to the first slider, thereby driving the connecting frame 22 to move synchronously.
[0119] Optionally, the first slideway extends in the vertical direction, so that the brush 1 can move in the vertical direction.
[0120] like Figure 1 As shown, in some embodiments, the moving mechanism further includes a second moving mechanism 6 , which is connected to the first moving mechanism 5 and is used to drive the brush 1 to move along the axial direction of the brush 1 .
[0121] The second moving mechanism 6 is connected to the first moving mechanism 5, and can drive the brush 1 to move along the axial direction of the brush 1, so that when the dust removal system is in working state, it can control the brush 1 to move to the side of the battery module, close to the position of the welding collector component of the battery cell 9, and effectively remove dust.
[0122] Optionally, the second moving mechanism 6 includes a second motor, a second slide and a second slider, wherein the first slide is fixedly connected to the second slider, and the second motor can drive the second slider to move along the second slide. When the second slider moves, the first moving mechanism 5 is synchronously driven to move.
[0123] Optionally, the extension direction of the second sliding block is in the same direction as the axial direction of the brush 1 , and when the second sliding block moves, the brush 1 moves toward the electrode terminal of the battery cell 9 accordingly.
[0124] like Figure 1 and 6 As shown, in some embodiments, the moving mechanism further includes a third moving mechanism 7, which is connected to the second moving mechanism 6 and is used to drive the brush 1 to move in a horizontal direction and perpendicular to the axial direction of the brush 1.
[0125] By setting up the third moving mechanism 7, the third moving mechanism 7 can drive the brush 1 to move in the horizontal direction and perpendicular to the axial direction of the wool line, so that the brush 1 can clean multiple battery cells 9 in the same row; in addition, the dust removal mechanism 4 of the present application can also be adapted to battery modules of different lengths, thereby improving the adaptability of the product.
[0126] Optionally, the third moving mechanism 7 includes a third motor, a third slide and a third slider, and the third slider is connected to the second slide, so that when the third motor drives the third slider to slide along the third slide, it synchronously drives the second moving mechanism 6 to move, and the third slide extends along the horizontal direction and perpendicular to the second slide. Therefore, when the third slider moves, it also drives the brush 1 to move horizontally and perpendicular to the axial direction of the brush 1. In this way, different lengths of battery modules can be cleaned, and at the same time, the welding positions of the electrode terminals and the collector components of multiple battery cells 9 in the same row can also be cleaned.
[0127] Optionally, the dust removal system also includes a support platform, which is connected to the third slideway to support the dust removal system as a whole and improve stability.
[0128] The embodiment of the present application provides a dust removal system. Before cleaning, the brush 1 is controlled by the moving mechanism to move to the end of the battery module to prepare for cleaning the dust after welding, and the driving member 3 is started, and the driving member 3 drives the brush 1 to rotate to clean the dust. The dust removal mechanism 4 works 2 seconds in advance to form negative pressure in advance and suck the dust into the dust extraction pipe 42. At the same time, the wind speed member 8 monitors the wind speed in the dust extraction pipe 42 to make the wind speed ≥35m / s to improve the dust removal effect.
[0129] In the second aspect, an embodiment of the present application provides a battery module production device, which includes the dust removal system provided in the first aspect, and the dust removal system is used to clean impurities attached to the battery cell 9, wherein the battery module production device can be used to produce any one or more of the above battery modules. The dust removal system can be used to remove impurities such as dust on the surface of the battery cell 9 or inside the battery cell 9, especially dust generated after welding on the surface of the battery cell 9.
[0130] The above description is only an embodiment of the present application and is not intended to limit the protection scope of the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
[0131] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.
[0132] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
Claims
1. A dust removal system for a battery module, characterized in that: include: A brush extends in a horizontal direction; A connecting component, used for connecting with the brush; A driving member, connected to the connecting assembly, and used to drive the brush to rotate; A moving mechanism, connected to the connecting assembly, and used to drive the brush to move toward the dust removal area of the battery module; The dust removal mechanism is connected to the connecting assembly and is used for sucking the dust raised by the brush.
2. The dust removal system according to claim 1, characterized in that: The dust removal mechanism comprises a dust cover, which is arranged on the outer periphery of the brush and is used to stop dust raised by the brush.
3. The dust removal system according to claim 2, characterized in that: The dust removal mechanism also includes a dust extraction pipe, one end of which is connected to the connecting assembly, and the other end of which is connected to the dust cover.
4. The dust removal system according to claim 3, characterized in that: The dust extraction pipe comprises a connecting section, one end of which is connected to the connecting assembly; The connecting assembly comprises a connecting rod, one end of which is fixedly connected to the brush, and the other end of which is connected to the driving member. The connecting rod penetrates into the connecting section, and the brush protrudes from the other end of the connecting section.
5. The dust removal system according to claim 4, characterized in that: The dust extraction pipe comprises an air inlet section, the air inlet section is located at one side of the connecting section, and the air inlet section is communicated with the connecting section.
6. The dust removal system according to claim 5, characterized in that: The dust extraction pipe also includes a gradually expanding section, one end of which is connected to the air inlet section, and the other end of which is connected to the connecting section.
7. The dust removal system according to claim 5 or 6, characterized in that: The dust removal system further includes a wind speed component, which is used to monitor the wind speed in the dust extraction pipe. The dust extraction pipe further includes a fixed section for fixing the wind speed component, and the fixed section is connected to the air inlet section.
8. The dust removal system according to claim 7, characterized in that: The wind speed component includes a monitoring pipeline, and the monitoring pipeline extends into the air inlet section.
9. The dust removal system according to any one of claims 4 to 6, characterized in that: The dust cover is fixed to one end of the connecting section, and the dust cover comprises a brush curtain, which is arranged outside the brush and spaced apart from the brush to form a flow channel.
10. The dust removal system according to claim 9, characterized in that: The dust cover and the brush are both insulating parts.
11. The dust removal system according to any one of claims 4 to 6, characterized in that: The connecting assembly comprises a connecting frame, one end of which is connected to the driving member, and the other end of which is connected to the dust extraction pipe, and the connecting rod passes through the connecting frame.
12. The dust removal system according to claim 11, characterized in that: The connecting assembly also includes a coupling, which is connected to the driving member and the connecting rod respectively.
13. The dust removal system according to claim 11, characterized in that: The moving mechanism comprises a first moving mechanism, which is connected to the connecting frame and is used for driving the brush to move in a vertical direction.
14. The dust removal system according to claim 13, characterized in that: The moving mechanism further includes a second moving mechanism, which is connected to the first moving mechanism and is used to drive the brush to move along the axial direction of the brush.
15. The dust removal system according to claim 14, characterized in that: The moving mechanism further includes a third moving mechanism, which is connected to the second moving mechanism and is used to drive the brush to move in a horizontal direction and perpendicular to the axial direction of the brush.
16. A battery module production device, characterized in that: A dust removal system for a battery module comprising any one of claims 1 to 15.