Electrogalvanizing pretreatment device

By designing an electrogalvanized pretreatment device, the automatic pre-cleaning of workpieces is achieved using conveyor belts and guide plates, which solves the problem of labor-intensive and low efficiency of manual cleaning, improves processing efficiency and realizes the recycling of cleaning liquid.

CN222790024UActive Publication Date: 2025-04-25QINGDAO YONGQUAN RUIJIE SURFACE TREATMENT CO LTD
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Patent Information

Application Number
CN202421477662.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-04-25
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

Existing workpieces require manual cleaning before galvanizing, resulting in laborious and inefficient cleaning.

Method used

An electrogalvanized pretreatment device is designed, including a cleaning tank and a conveyor belt, and the conveyor belt is used in conjunction with the guide plate to realize automatic pre-cleaning of the workpiece, ensure stable transmission of the cleaned workpiece through the positioning mechanism, and realize the recycling of the cleaning liquid through the sewage suction pump and the return tank.

Benefits of technology

The automation of workpiece pre-cleaning is realized, the processing efficiency is improved, and the recycling of cleaning liquid is saved, resources and time are saved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is suitable for the technical field of electrogalvanizing, and provides an electrogalvanizing pretreatment device which comprises a cleaning pool and a conveying belt, hanging plates are installed on the lower side of the conveying belt in the horizontal direction at equal intervals, the outer sides of the hanging plates are sleeved with sleeve plates, the sleeve plates are slidably connected with the hanging plates in a sleeved mode, the bottom of each sleeve plate is connected with a containing frame, and a positioning mechanism is installed at the bottom of each hanging plate. According to the electrogalvanizing pretreatment device provided by the utility model, the conveying belt is matched with the guide plate for use, so that the pre-cleaning process of the workpiece can be automatically completed without manual intervention, the treatment efficiency is improved, the cleaned workpiece can be stably conveyed through the positioning mechanism, and the work efficiency is improved. Cyclic utilization of cleaning liquid can be achieved through the sewage suction pump and the backflow groove, the filter plate is installed at the top of the backflow groove, and sediment filtered out by the filter plate can be reserved at the bottom of the backflow groove and cannot be accumulated on the surface of the filter plate to cause blockage.
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Description

Technical Field

[0001] The utility model belongs to the technical field of electrogalvanizing, and in particular relates to an electrogalvanizing pretreatment device. Background Art

[0002] Galvanizing of pipe fittings refers to a surface treatment technology that coats a layer of zinc on the surface of a metal pipe for aesthetic purposes and to prevent rust. Currently, the surface of the workpiece needs to be cleaned before galvanizing to remove impurities attached to the surface in order to improve the subsequent galvanizing effect. Therefore, a cleaning device is required.

[0003] At present, workpieces are generally cleaned manually before galvanizing. During cleaning, workers put the workpieces into a cleaning tank for soaking, and remove impurities on the surface of the workpieces with a specific liquid. After soaking, the workpieces are taken out and subsequently cleaned. However, each workpiece needs to be manually picked up and cleaned. This cleaning method is very laborious and also results in low cleaning efficiency. Utility Model Content

[0004] The utility model provides an electro-galvanizing pretreatment device, aiming to solve the current problems of laborious pre-cleaning of workpieces and low cleaning efficiency.

[0005] The utility model is implemented as follows: an electro-galvanizing pretreatment device comprises a cleaning tank and a conveyor belt; a hanging plate is equidistantly installed on the lower side of the conveyor belt in the horizontal direction, a sleeve plate is sleeved on the outer side of the hanging plate, the sleeve plate and the hanging plate are slidably sleeved, a placing frame is connected to the bottom of the sleeve plate, a positioning mechanism is installed at the bottom of the hanging plate, a guide plate is installed at the upper end of the cleaning tank, an arc-shaped guide groove is opened on the side of the guide plate, a guide block is installed on the rear side of the sleeve plate, a water inlet pipe is installed on the left side of the cleaning tank, and a water outlet pipe is installed on the right side of the cleaning tank.

[0006] Preferably, the positioning mechanism includes a fixed frame, a spring and a card block, the fixed frame is fitted with the inner wall of the sleeve plate, the spring is installed inside the fixed frame and the movable end is connected to the card block, the outer end of the card block is arranged in an arc shape, and the inner wall of the sleeve plate is provided with a card groove adapted to the card block.

[0007] Preferably, the side walls of the placement rack are all configured to be mesh-shaped.

[0008] Preferably, the height of the bottom end of the inner wall of the cleaning pool gradually decreases from left to right.

[0009] Preferably, the other end of the water outlet pipe is connected to a sewage suction pump, the water outlet of the sewage suction pump is connected to a reflux trough, a filter plate is installed in the reflux trough, and the other end of the filter plate is connected to the water inlet pipe.

[0010] Preferably, the filter plate is installed on the top of the reflow trough, and the water inlet of the reflow trough is located above the side.

[0011] Compared with the prior art, the embodiments of the present application have the following beneficial effects:

[0012] The device cooperates with the conveyor belt and the guide plate to automatically complete the pre-cleaning process of the workpiece without manual intervention, thereby improving the processing efficiency. The positioning mechanism can stably transport the cleaned workpiece. The sewage suction pump and the reflux tank can be provided to realize the recycling of the cleaning liquid. By installing the filter plate on the top of the reflux tank, this setting can make the sediment filtered out by the filter plate remain at the bottom of the reflux tank without accumulating on the surface of the filter plate to cause blockage. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a front view cross-sectional structural schematic diagram of the utility model;

[0014] Figure 2 The utility model Figure 1 A schematic diagram of the structure enlargement in the middle;

[0015] Figure 3 It is a side view structural diagram of the sleeve plate of the utility model;

[0016] Figure 4 It is a schematic diagram of the cross-sectional structure of the reflow tank of the utility model;

[0017] In the figure: 1. cleaning tank; 2. conveyor belt; 3. hanging plate; 4. sleeve plate; 5. placement rack; 6. positioning mechanism; 61. fixing frame; 62. spring; 63. clamping block; 7. guide plate; 8. guide block; 9. water inlet pipe; 10. water outlet pipe; 11. sewage suction pump; 12. reflux tank; 13. filter plate. DETAILED DESCRIPTION

[0018] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.

[0019] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0020] The utility model provides a pretreatment device for electrogalvanizing. Figure 1-4 As shown, it includes a cleaning pool 1 and a conveyor belt 2. A hanging plate 3 is installed equidistantly in the horizontal direction on the lower side of the conveyor belt 2. A sleeve plate 4 is sleeved on the outer side of the hanging plate 3. The sleeve plate 4 and the hanging plate 3 are slidably sleeved. A placement frame 5 is connected to the bottom of the sleeve plate 4. A positioning mechanism 6 is installed at the bottom of the hanging plate 3. A guide plate 7 is installed at the upper end of the cleaning pool 1. An arc-shaped guide groove is opened on the side of the guide plate 7. A guide block 8 is installed on the rear side of the sleeve plate 4. A water inlet pipe 9 is installed on the left side of the cleaning pool 1. A water outlet pipe 10 is installed on the right side of the cleaning pool 1. When the device is used, the workpiece to be cleaned can be placed To the placement rack 5, the placement rack 5 is transported from left to right in sequence to the top of the cleaning tank 1 through the conveyor belt 2. At this time, the guide block 8 on the rear side of the sleeve plate 4 slides into the guide groove on the surface of the guide plate 7, and the guide block 8 slides downward under the action of the guide groove, so that the sleeve plate 4 can slide downward, so that the placement rack 5 falls into the cleaning tank, and with the continuous transmission of the conveyor belt 2, the placement rack 5 rises again and is transported away. The device is used in conjunction with the guide plate 7 through the conveyor belt 2, so that the pre-cleaning process of the workpiece can be completed automatically without manual intervention, thereby improving the processing efficiency.

[0021] The positioning mechanism 6 includes a fixed frame 61, a spring 62 and a block 63. The fixed frame 61 is fitted with the inner wall of the sleeve plate 4. The spring 62 is installed inside the fixed frame 61 and the movable end is connected to the block 63. The outer end of the block 63 is set to an arc shape. The inner wall of the sleeve plate 4 is provided with a slot adapted to the block 63. By setting the positioning mechanism 6, the block 63 in the positioning mechanism 6 is inserted into the slot on the inner wall of the sleeve plate 4 under the elastic force of the spring 62, so that the position of the sleeve plate 4 can be positioned. The block 63 can bear the weight of the workpiece and can be pulled by the guide block 8. The setting of the positioning mechanism 6 can enable the cleaned workpiece to be stably transmitted.

[0022] The side walls of the placement rack 5 are all arranged in a mesh shape. By arranging the surface of the placement rack 5 in a mesh shape, it is possible to prevent the cleaning liquid from remaining in the placement rack 5 .

[0023] The height of the bottom end of the inner wall of the cleaning tank 1 gradually decreases from left to right. This arrangement allows the sediment after cleaning to be concentrated at the pipe mouth of the water outlet pipe 10.

[0024] The other end of the outlet pipe 10 is connected to a sewage suction pump 11, and the water outlet of the sewage suction pump 11 is connected to a reflux groove 12. A filter plate 13 is installed in the reflux groove 12, and the other end of the filter plate 13 is connected to the water inlet pipe 9. By providing the sewage suction pump 11 and the reflux groove 12, the sewage suction pump 11 can extract and replace the cleaning liquid in the cleaning tank 1, and the cleaning liquid flows into the cleaning tank 1 again after being filtered by the filter plate 13 in the reflux groove 12, thereby realizing the recycling of the cleaning liquid.

[0025] The filter plate 13 is installed on the top of the reflux trough 12, and the water inlet of the reflux trough 12 is located above the side. By installing the filter plate 13 on the top of the reflux trough 12, this arrangement allows the sediment filtered out by the filter plate 13 to remain at the bottom of the reflux trough 12 without accumulating on the surface of the filter plate 13 to cause blockage.

[0026] It should be noted that, for the above-mentioned embodiments, for the sake of simplicity, they are all described as a series of action combinations, but those skilled in the art should know that the utility model is not limited by the described action sequence, because according to the utility model, some steps may be performed in other sequences or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily required by the utility model.

[0027] In the several embodiments provided in the present application, it should be understood that the disclosed devices can be implemented in other ways. For example, the device embodiments described above are merely schematic, such as the division of the above-mentioned units. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.

[0028] The units described above as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0029] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.

Claims

1. An electrogalvanizing pretreatment device, characterized in that: The invention comprises a cleaning tank (1) and a conveyor belt (2): a hanging plate (3) is equidistantly installed on the lower side of the conveyor belt (2) in the horizontal direction; a sleeve plate (4) is sleeved on the outer side of the hanging plate (3); the sleeve plate (4) and the hanging plate (3) are slidably sleeved; a placing frame (5) is connected to the bottom of the sleeve plate (4); a positioning mechanism (6) is installed on the bottom of the hanging plate (3); a guide plate (7) is installed on the upper end of the cleaning tank (1); an arc-shaped guide groove is provided on the side of the guide plate (7); a guide block (8) is installed on the rear side of the sleeve plate (4); a water inlet pipe (9) is installed on the left side of the cleaning tank (1); and a water outlet pipe (10) is installed on the right side of the cleaning tank (1).

2. An electrogalvanizing pretreatment device as claimed in claim 1, characterized in that: The positioning mechanism (6) comprises a fixed frame (61), a spring (62) and a clamping block (63); the fixed frame (61) is fitted with the inner wall of the sleeve plate (4); the spring (62) is installed inside the fixed frame (61) and the movable end is connected to the clamping block (63); the outer end of the clamping block (63) is arranged in an arc shape; and the inner wall of the sleeve plate (4) is provided with a clamping groove adapted to the clamping block (63).

3. An electrogalvanizing pretreatment device as claimed in claim 1, characterized in that: The side walls of the placement rack (5) are all arranged in a mesh shape.

4. An electrogalvanizing pretreatment device as claimed in claim 1, characterized in that: The height of the bottom end of the inner wall of the cleaning pool (1) gradually decreases from left to right.

5. An electrogalvanizing pretreatment device as claimed in claim 1, characterized in that: The other end of the water outlet pipe (10) is connected to a sewage suction pump (11), the water outlet of the sewage suction pump (11) is connected to a reflux trough (12), a filter plate (13) is installed in the reflux trough (12), and the other end of the filter plate (13) is connected to the water inlet pipe (9).

6. An electrogalvanizing pretreatment device as claimed in claim 5, characterized in that: The filter plate (13) is installed on the top of the reflux trough (12), and the water inlet of the reflux trough (12) is located above the side.