Coating vacuum cavity cleaning device and coating equipment
By combining the dust blower and handheld vacuum cleaner in the coating vacuum chamber cleaning device, the problem of unclear cleaning of the coating vacuum chamber in the prior art is solved, and the rapid and in-place cleaning of the coating vacuum chamber is achieved, and the coating quality is improved.
Patent Information
- Application Number
- CN202420932192.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-04-30
AI Technical Summary
In the prior art, when cleaning the coating vacuum chamber, manually holding the vacuum cleaner to absorb the residual film particles and fragments deposited by the film layer, it is easy to cause unclear cleaning and affect the quality of the product coating.
A coating vacuum chamber cleaning device is provided, including a blowing and suction mechanism, a dust blower and a handheld vacuum cleaner. Blow air through the dust blower toward the coating vacuum chamber, blow the impurities and blow out the smaller gap. The hand-held vacuum cleaner enters the coating vacuum chamber by hand to vacuum to ensure that the impurities are sucked away.
The coating vacuum chamber is quickly and in-place cleaned, ensuring no residue in the gap, and reducing the impact of unclean cleaning on the next coating quality.
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Figure CN222790027U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of optical parts processing equipment, and more specifically, to a coating vacuum chamber cleaning device and a coating equipment. Background Art
[0002] In the processing of optical parts, coating equipment is usually used for surface coating. Before placing the optical lens in the coating vacuum chamber of the coating equipment for coating, the coating vacuum chamber needs to be cleaned. The existing cleaning process usually involves manually cleaning the coating vacuum chamber with a vacuum cleaner. Due to the complex structure and numerous components in the coating vacuum chamber, and the small size of the gaps between the components that are not easily sucked by the vacuum cleaner head, the existing larger vacuum cleaner heads cannot clean properly, so that the residual film material particles and the fragments of film layer deposition will affect the next coating and affect the quality of the next coating, such as the finish.
[0003] Therefore, when the coating vacuum chamber of a conventional coating machine is cleaned, the residual film material particles and the fragments of film layer deposition are manually adsorbed by a vacuum cleaner, which may lead to incomplete cleaning and affect the coating quality of the product.
[0004] Therefore, the prior art still needs to be improved and developed. Utility Model Content
[0005] The purpose of the present application is to provide a coating vacuum chamber cleaning device and a coating equipment, which solves the problem in the prior art that when cleaning the coating vacuum chamber, manual suction with a vacuum cleaner may result in incomplete cleaning and affect the coating quality of the product.
[0006] To achieve the above purpose, the technical solution adopted in this application is:
[0007] In one aspect, the present application provides a coating vacuum chamber cleaning device, comprising: a blowing and suction mechanism, the blowing and suction mechanism having a blowing port for blowing out gas and a suction port for generating negative pressure;
[0008] A dust blower is connected to the air blowing port and is used to blow air into the coating vacuum chamber;
[0009] The handheld dust suction part is connected to the air suction port and can be held by hand to enter the coating vacuum chamber for dust suction.
[0010] In an optional embodiment, the air pressure at the air inlet is lower than the air pressure at the air inlet.
[0011] In an optional embodiment, the dust blower is provided with a handheld handle to form a handheld vacuum cleaner.
[0012] In an optional embodiment, the dust blower is connected to the air blowing port through a first flexible duct;
[0013] The handheld dust suction part is connected to the air suction port through a second flexible pipe.
[0014] In an optional embodiment, the first flexible pipe and the second flexible pipe are sheathed on the outer sides with a high-low pressure combined flexible pipe.
[0015] In an optional embodiment, a dust collector is connected between the air intake port and the dust blower.
[0016] In an optional embodiment, a filter element is provided in the dust collector, and the filter element is used to filter the dust that is absorbed by the negative pressure of the handheld vacuum cleaner, so that the filtered wind flows back from the air intake port to the blowing and suction mechanism.
[0017] In an optional embodiment, the coating vacuum chamber cleaning device further includes a partition grid, which is used to be arranged in the coating vacuum chamber and to divide the coating vacuum chamber into a plurality of sub-chambers.
[0018] In an optional embodiment, the blowing and suction mechanism includes a vortex fan, and the blowing port and the suction port are both arranged on the vortex fan.
[0019] On the other hand, the present application provides a coating device, which includes a coating device body and a coating vacuum chamber cleaning device as described above;
[0020] The coating equipment body is provided with a coating vacuum chamber, and the coating vacuum chamber cleaning device is used for removing dust from the coating vacuum chamber.
[0021] The coating vacuum chamber cleaning device and coating equipment provided by the present application have at least the following beneficial effects: by setting a dust blower to blow air into the coating vacuum chamber, the impurities (residual film material particles, fragments of film layer deposition, etc.) in the gaps in the coating vacuum chamber or the gaps between the components can be blown out to blow out smaller gaps. Since the handheld vacuum suction part is handheld to enter the coating vacuum chamber for vacuuming, the impurities blown out of the gaps can be easily sucked by the handheld vacuum suction part, so that the coating vacuum chamber can be cleaned without leaving any residue in the gaps. Through the cooperation of the dust blower and the handheld vacuum suction part, it can be handheld and placed in a gap that is difficult to clean. The dust blower blows air while the handheld integrator sucks dust, so that the dust collection is efficient and clean. In addition, by connecting the dust blower and the handheld vacuum cleaner to the blowing port and the suction port of the blowing and suction mechanism respectively, the integrity of the structure is improved, and it is more convenient to use with the coating equipment body, so that the coating vacuum chamber can be cleaned quickly and thoroughly, achieving a clean and tidy effect, greatly reducing the impact of unclean cleaning on the quality of the next coating. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0023] Figure 1 A schematic structural block diagram of a coating vacuum chamber cleaning device provided in an embodiment of the present application;
[0024] Figure 2 A schematic block diagram of the structure inside a coating vacuum chamber of a coating vacuum chamber cleaning device provided in an embodiment of the present application.
[0025] Among them, the reference numerals in the figure are:
[0026] 100, blowing and suction mechanism; 110, blowing port; 120, suction port; 130, vortex fan; 200, dust blower; 210, hand-held handle; 300, hand-held dust suction unit; 400, first flexible duct; 410, second flexible duct; 420, high and low pressure combined flexible duct; 430, dust collector; 431, filter element; 500, coating vacuum chamber; 510, partition grille. DETAILED DESCRIPTION
[0027] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0028] It should be noted that when a component is referred to as being "fixed on" or "disposed on" another component, it may be directly or indirectly located on the other component. When a component is referred to as being "connected to" another component, it may be directly or indirectly connected to the other component. The directions or positions indicated by the terms "upper", "lower", "left", "right", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. are based on the directions or positions shown in the accompanying drawings and are only for the convenience of description and cannot be understood as limitations on the present technical solution. The terms "first" and "second" are only used for the convenience of description and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features. "Multiple" means two or more, unless otherwise clearly and specifically defined.
[0029] In order to solve the problem that in the prior art, the vacuum chamber of the conventional coating machine body is usually cleaned manually with a vacuum cleaner to absorb the residual film material particles and the fragments of the film layer deposition, so as not to affect the quality (smoothness) of the next coating. The specific embodiments proposed in this scheme are as follows:
[0030] Embodiment 1
[0031] See also Figure 1 , Figure 2 The present embodiment provides a coating vacuum chamber cleaning device, which is used to clean and dust the coating vacuum chamber 500 in the coating equipment body in a timely manner. The coating vacuum chamber cleaning device mainly includes: a blowing and suction mechanism 100, a dust blower 200 and a handheld dust suction unit 300. The blowing and suction mechanism 100 has a blowing port 110 for blowing out gas and a suction port 120 for generating negative pressure. The blowing and suction mechanism 100 is turned on after being powered on, and air is blown from the blowing port 110, and negative pressure is generated by sucking air from the suction port 120. The dust blower 200 is connected to the blowing port 110 and is used to blow air into the coating vacuum chamber 500. The air with positive pressure blown out from the blowing port 110 is ejected through the dust blower 200, so that small gaps between components or grooves in the coating vacuum chamber 500 that are not easily sucked can be blown, thereby blowing impurities out of the gaps or grooves for easy cleaning. The handheld vacuum cleaner 300 is connected to the air inlet 120 and is held by hand to enter the coating vacuum chamber 500 for vacuuming. The negative pressure in the air inlet 120 generates suction through the handheld vacuum cleaner 300, and the handheld vacuum cleaner 300 can be manually moved into the coating vacuum chamber 500 to suck away impurities blown out of small gaps and small grooves to achieve the purpose of cleaning.
[0032] See also Figure 1In this embodiment, a coating vacuum chamber cleaning device is provided with a dust blower 200 to blow air into the coating vacuum chamber 500, so that impurities (residual film material particles, fragments of film layer deposition, etc.) in the gaps in the coating vacuum chamber 500 or the gaps between the components can be blown out to form smaller gaps. Since the handheld vacuum unit 300 is handheld to enter the coating vacuum chamber 500 for vacuuming, the impurities blown out of the gaps can be easily sucked by the handheld vacuum unit 300, so that the interior of the coating vacuum chamber 500 can be cleaned without leaving any residue in the gaps. Through the cooperation of the dust blower 200 and the handheld vacuum unit 300, it can be handheld and placed in a gap that is difficult to clean. The dust blower 200 blows air while the handheld integrator vacuums, so that the dust collection is efficient and clean. In addition, by respectively connecting the dust blower 200 and the handheld dust suction unit 300 to the blowing port 110 and the suction port 120 of the blowing and suction mechanism 100, the integrity of the structure is improved, and it is more convenient to use with the coating equipment body, so that the coating vacuum chamber 500 can be cleaned quickly and thoroughly, achieving a clean and tidy effect, greatly reducing the impact of unclean cleaning on the quality of the next coating.
[0033] See also Figure 1 The blowing and suction mechanism 100 in this embodiment includes a vortex fan 130, and the vortex fan 130 can be a high-pressure vortex fan 130. The pressure of the high-pressure vortex fan 130 is generally between 10KPA and 100KPA. The high-pressure fan rotates through the impeller. Due to the centrifugal force, the wind vane causes the gas to move forward and outward, thereby forming a series of spiral movements. The air between the impeller blades accelerates the rotation in a spiral shape and squeezes the gas outside the pump body into the channel (sucked in by the air intake port 120). After it enters the channel, the gas is compressed, and then returns to the impeller blades to accelerate again, which has the advantage of high pressure of the blown air. The blowing port 110 and the air intake port 120 are both arranged on the vortex fan 130; in this way, the functions of suction and blowing can be realized through a high-pressure vortex fan 130, with high integration and optimized structure to improve practicality.
[0034] See also Figure 1 Furthermore, the air pressure of the air inlet 120 is lower than the air pressure of the air outlet 110; thus, the air outlet 110 blows out high-pressure gas, so that wind with a relatively high air pressure can be blown out from the dust blower 200, which is convenient for blowing out impurities that are not easy to blow out in the gap, thereby ensuring the suction and dust removal effect. The negative pressure in the air inlet 120 can be low pressure, so that the handheld dust suction unit 300 generates a relatively small suction force, and the pressure of the air inlet 120 is small, so that the suction force generated by the handheld dust suction unit 300 is small, which is easy to control. It is avoided that the inner wall of the coating vacuum chamber 500 is easily sucked due to excessive suction.
[0035] See also Figure 1The high-pressure air blowing port 110 in the high-pressure turbine blower is connected to the hand-held dust blower 200 via a pipe, and the hand-held dust suction unit 300 is connected to the dust collector 430 via another pipe. The dust collector 430 is then connected to the air suction port 120 in the high-pressure turbine blower. The hand-held dust blower 200 blows out the dust in the gap through the high-pressure air blowing port 110, and then the hand-held dust suction unit 300 performs dust suction, and the sucked impurities are sucked into the dust collector 430 for collection, completing the cleaning process.
[0036] See also Figure 1 Furthermore, the dust blower 200 in this embodiment is provided with a handheld handle 210 to form a handheld vacuum cleaner. The handheld handle 210 makes it easy for the user to hold the vacuum cleaner, so that the user can accurately blow dust into grooves or gaps that are difficult to handle, leaving no dead corners for residue. The handheld handle 210 makes it easy to hold, and when used together with the handheld vacuum cleaner 300, the user can hold the handheld vacuum cleaner in one hand and the handheld vacuum cleaner 300 in the other hand, and the two can work together to achieve better cleaning effects and more convenient operation.
[0037] See also Figure 1 Further, the dust blower 200 in this embodiment is connected to the air outlet 110 through the first flexible pipe 400. The first flexible pipe 400 can be a high-pressure flexible pipe, one end of which is connected to the air outlet 110 through a joint, and the other end is connected to the dust blower 200 through a joint. The handheld dust suction unit 300 is connected to the air inlet 120 through the second flexible pipe 410. The second flexible pipe 410 can be a low-pressure flexible pipe that can be divided into two parts. One end of the first part is connected to the handheld dust suction unit 300 through a joint, and the other end is connected to the dust collector 430 through a joint; one end of the second part is connected to the dust collector 430 through a joint, and the other end is connected to the air inlet 120 through a joint. The use of a flexible pipe is convenient for timely dragging when handheld use, so that the dust blower 200 and the handheld dust suction unit 300 can be moved to any position in the coating vacuum chamber 500 as needed. It is greatly convenient for users to use.
[0038] See also Figure 1Furthermore, a high-low pressure combined flexible pipe 420 is sleeved on the outer side of the first flexible pipe 400 and the second flexible pipe 410. Since the low-pressure flexible pipe and the high-pressure flexible pipe are two independent pipes, the two pipes are easily entangled and messy if placed randomly, making the tooling environment messy. The high-low pressure combined flexible pipe 420 is sleeved on the middle section of the first flexible pipe 400 and the second flexible pipe 410, and the first flexible pipe 400 and the second flexible pipe 410 are only bundled and restrained in a certain area. The high-low pressure combined flexible pipe 420 sleeves the first flexible pipe 400 and the second flexible pipe 410 together, which not only does not affect the use position, making the entire cleaning device tidy and not messy, but also protects the flexible pipe from being damaged, playing a safety role.
[0039] See also Figure 1 Furthermore, in the present embodiment, a filter element 431 is provided in the dust collector 430, and the filter element 431 is used to filter the dust that blocks the negative pressure absorption of the hand-held dust collection part 300, so that the filtered wind flows back from the air inlet 120 to the blowing and suction mechanism 100. The dust collector 430 adopts a high-efficiency dust collector 430, and a filter element 431 is provided in its inner cavity. After the dust collected by the hand-held dust collection part 300 is collected to the high-efficiency dust collector 430 via the second flexible duct 410, it is filtered and blocked in the high-efficiency dust collector 430 by the filter element 431, and the negative pressure wind filtered by the filter element 431 from the high-efficiency dust collector 430 flows back from the air inlet 120 to the blowing and suction mechanism 100.
[0040] See also Figure 1 , Figure 2 Furthermore, the coating vacuum chamber cleaning device in this embodiment further includes a partitioning grid 510, which is used to be arranged in the coating vacuum chamber 500 and is used to divide the coating vacuum chamber 500 into a plurality of sub-chambers. Before dust removal and cleaning, the coating vacuum chamber 500 can be divided into a plurality of sub-areas by the partitioning grid 510, and then the space in each sub-area is dusted respectively. When blowing, the impurities blown up are not easy to run into other partitions, which is convenient for cleaning, and the partitioned collection reduces the space and is more conducive to improving the collection efficiency.
[0041] There are many ways to set the partition grid 510. For example, it can be pre-set in the coating vacuum chamber 500. When coating, the partition grid 510 is not needed. The partition grid 510 is in a folded state and does not affect the normal coating process. It can be unfolded when cleaning is needed. For example, it can be a separately set accessory for the coating vacuum chamber 500. When film is applied, it can be directly installed in the coating vacuum chamber 500 for use.
[0042] Embodiment 2
[0043] See also Figure 1 , Figure 2 This embodiment proposes a coating device, which includes a coating device body and the coating vacuum chamber cleaning device as described above; the coating device body is provided with a coating vacuum chamber 500, and the coating vacuum chamber cleaning device is used to remove dust from the coating vacuum chamber 500.
[0044] The coating equipment provided in this embodiment has a hand-held dust blower 200. By setting the hand-held dust blower 200 to blow air toward the coating vacuum chamber 500, the gaps in the coating vacuum chamber 500 or the impurities in the gaps between the components (residual film material particles, fragments of film layer deposition, etc.) can be blown out in a targeted manner to blow out smaller gaps. And the hand-held dust suction unit 300 is hand-held to enter the coating vacuum chamber 500 for dust suction, so that the impurities blown out of the gaps can be easily sucked by the hand-held dust suction unit 300. The two are used in combination, so that the coating vacuum chamber 500 can be cleaned and no residue is left in the gaps. And it has better structural integrity and is more convenient to use with the coating equipment body, so that the coating vacuum chamber 500 can be cleaned quickly and thoroughly, achieving a clean and tidy effect, greatly reducing the impact of unclean cleaning on the quality of the next coating.
[0045] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. A coating vacuum chamber cleaning device, characterized in that: include: A blowing and suction mechanism, wherein the blowing and suction mechanism has a blowing port for blowing out gas and a suction port for generating negative pressure; A dust blower, the dust blower is connected to the air blowing port and is used to blow air into the coating vacuum chamber; A handheld vacuum cleaner is connected to the air inlet and can be held by hand to enter the coating vacuum chamber for vacuuming.
2. The coating vacuum chamber cleaning device according to claim 1, characterized in that: The air pressure of the air inlet is lower than the air pressure of the air outlet.
3. The coating vacuum chamber cleaning device according to claim 2, characterized in that: The dust blower is provided with a handheld handle to form a handheld vacuum cleaner.
4. The coating vacuum chamber cleaning device according to claim 3, characterized in that: The dust blower is connected to the air blowing port through a first flexible pipe; The handheld dust suction part is connected to the air suction port through a second flexible pipe.
5. The coating vacuum chamber cleaning device according to claim 4, characterized in that: The outer sides of the first flexible pipe and the second flexible pipe are sheathed with high-low pressure combined flexible pipes.
6. The coating vacuum chamber cleaning device according to claim 1, characterized in that: A dust collector is connected between the air intake port and the dust blower.
7. The coating vacuum chamber cleaning device according to claim 6, characterized in that: The dust collector is provided with a filter element, which is used to filter and block the dust absorbed by the negative pressure of the handheld vacuum cleaner, so that the filtered wind flows back to the blowing and suction mechanism from the air intake port.
8. The coating vacuum chamber cleaning device according to claim 1, characterized in that: The coating vacuum chamber cleaning device further comprises a partition grid, which is used to be arranged in the coating vacuum chamber and to divide the coating vacuum chamber into a plurality of sub-chambers.
9. The coating vacuum chamber cleaning device according to any one of claims 1 to 8, characterized in that: The air blowing and suction mechanism comprises a vortex fan, and the air blowing port and the air suction port are both arranged on the vortex fan.
10. A coating device, characterized in that: It comprises a coating equipment body and a coating vacuum chamber cleaning device as described in any one of claims 1 to 9; The coating equipment body is provided with a coating vacuum chamber, and the coating vacuum chamber cleaning device is used for removing dust from the coating vacuum chamber.
Citation Information
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