Panel shaping device

By designing the panel shaping device, using the combination of lifting plates and plastic parts, the problem of arching after molding of the decorative panels is solved, the rapid flattening of the panels and the reduction of bending degree is achieved, and the yield rate of the production line is improved.

CN222790203UActive Publication Date: 2025-04-25JIANGSU KUNDA ELECTRICAL DECORATION CO LTD
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Patent Information

Application Number
CN202421757423.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-04-25
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

During the thermoplastic process of decorative panels, the panel is prone to arching when it is released from the mold, causing the finished plate to bend, affecting transportation and installation, and affecting the yield rate of the production line.

Method used

A panel shaping device is designed, including a lifting plate, a plastic shaping member, a roof plate, a base, a positioning member and a pressing cylinder. The panel is leveled by the arc-down pressure of the plastic shaping member and the positioning groove of the positioning member.

Benefits of technology

This device can quickly level the panel, reduce the bending degree of the finished plate body, improve the yield rate of the production line, and has a simple structure, simple processing and low cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a panel shaping device which comprises a lifting plate, a shaping piece, a top plate, a base, a positioning piece and a material pressing air cylinder. The shaping piece comprises a shaping plate and a connecting plate; the shaping plate is a cambered surface, and the cambered surface of the shaping plate is wrapped with protective cloth. The positioning piece is positioned between the lifting plate and the base; the positioning piece is provided with a positioning groove. The panel flattening device has the advantages of being simple in structure, easy and convenient to machine, low in cost and capable of rapidly achieving panel flattening and reducing the bending degree of a finished product panel body.
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Description

Technical Field

[0001] The utility model relates to the technical field of decorative panel production, in particular to a panel shaping device. Background Art

[0002] Home appliances and other electrical appliances need to be installed with decorative panels for decoration and control. Decorative panels are generally made by thermoplastic molding. When the finished panel is demolded from the mold, the panel will inevitably bend, causing the finished panel to bend, affecting transportation and installation, and affecting the yield rate of the production line. Utility Model Content

[0003] The utility model aims to provide a panel shaping device which can level the injection-molded panel.

[0004] In order to achieve the above-mentioned utility model purpose, the utility model provides a panel shaping device, including a lifting plate, a shaping member, a top plate, a base, a positioning member, and a pressing cylinder;

[0005] The pressing cylinder is connected to the lifting plate through the top plate, and the lifting plate is located between the top plate and the base;

[0006] The shaping member comprises a shaping plate and a connecting plate, wherein the shaping plate is connected to the bottom of the lifting plate through the connecting plate; the shaping plate is a curved surface, and the curved surface of the shaping plate is wrapped with a protective cloth;

[0007] There are two positioning members, each of which is located between the lifting plate and the base. The positioning member is provided with a positioning groove, and the positioning grooves of the two positioning members are arranged opposite to each other.

[0008] As a further improvement of the utility model, the connecting plate is detachably fixed to the bottom of the lifting plate by a first fastener.

[0009] As a further improvement of the utility model, the protective cloth is detachably wrapped around the surface of the shaping plate via a second fastener.

[0010] As a further improvement of the utility model, the positioning member includes a positioning block and a plurality of fixing blocks, the positioning groove is located on the positioning block, the positioning block is connected to the base via the fixing block, and the fixing blocks are connected to each other via a third fastener.

[0011] Furthermore, the positioning groove is provided with a cushion block.

[0012] As a further improvement of the utility model, a material placing groove is provided on the top of the base, and the material placing groove is located on one side of the lifting plate.

[0013] As a further improvement of the utility model, the base is provided with a linear guide rail, and the lifting plate is connected to the linear guide rail.

[0014] The panel shaping device of the utility model places the arched surface of the panel to be shaped upwards, and the two ends of the panel are respectively inserted into the positioning grooves of the positioning member. Subsequently, the telescopic rod of the pressing cylinder is extended to press the lifting plate downward, and the shaping member is lowered accordingly. The curved surface of the shaping plate gently presses down the convex curved surface of the panel, thereby playing a role in leveling the panel.

[0015] Compared with the prior art, the panel shaping device of the utility model has the following advantages:

[0016] The structure is simple, the processing is easy and the cost is low. The panel can be leveled quickly and the bending degree of the finished board can be reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the structure of the panel shaping device of the utility model;

[0018] Figure 2 It is a schematic diagram of the structure of the plastic part;

[0019] Figure 3 It is a schematic diagram of the positioning part structure. DETAILED DESCRIPTION

[0020] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings.

[0021] like Figure 1 As shown, the panel shaping device of the utility model comprises a lifting plate 1, a shaping member 2, a top plate 3, a base 4, a positioning member 5, and a pressing cylinder 6;

[0022] The pressing cylinder 6 is connected to the lifting plate 1 through the top plate 3, and the lifting plate 1 is located between the top plate 3 and the base 4;

[0023] like Figure 2 As shown, the shaping member 2 includes a shaping plate 21 and a connecting plate 22, and the shaping plate 21 is connected to the bottom of the lifting plate 1 through the connecting plate 22; the shaping plate 21 is an arc surface, and the arc surface of the shaping plate 21 is wrapped with a protective cloth 23;

[0024] There are two positioning members 5, and the positioning members 5 are located between the lifting plate 1 and the base 4; Figure 3 As shown, the positioning member 5 is provided with a positioning groove 53 , and the positioning grooves 53 of the two positioning members 5 are arranged opposite to each other.

[0025] The panel shaping device of the present invention places the arched surface of the panel 7 to be shaped upward, and the two ends of the panel 7 are respectively inserted into the positioning grooves 53 of the positioning member 5. Then, the telescopic rod of the pressing cylinder 6 is extended to press the lifting plate 1 downward, and the shaping member 2 is lowered accordingly. The curved surface of the shaping plate 21 gently presses down the convex curved surface of the panel 7, thereby leveling the panel 7.

[0026] The connecting plate 22 is detachably fixed to the bottom of the lifting plate 1 by the first fastener 11, and the shaping piece 2 with different curved surfaces can be replaced according to the leveling requirements and panels of different materials and sizes.

[0027] The protective cloth 23 directly contacts the panel 7 instead of the shaping plate 21, and the protective cloth 23 protects the panel 7 to prevent the panel 7 from being indented when it is pressed, thereby affecting the quality of the panel 7. The protective cloth 23 detachably wraps the surface of the shaping plate 21 through the second fastener 24, so that the protective cloth 23 can be replaced regularly through the second fastener 24.

[0028] The positioning member 5 includes a positioning block 52 and a plurality of fixing blocks 51. The positioning groove 53 is located on the positioning block 52. The positioning block 52 is connected to the base 4 through the fixing block 51. The fixing blocks 51 are connected to each other through the third fastener 55. In addition to positioning the panel, the positioning member 5 can also play a limiting role to prevent the shaping member 2 from falling too far and crushing the panel. Therefore, according to the shaping requirements, the number of fixing blocks 51 can be adjusted through the third fastener 55, thereby adjusting the height of the positioning member 5, thereby adjusting the positioning height of the positioning member 5.

[0029] The positioning groove 53 is provided with a pad 54, which is placed at the bottom of the panel 7. When the panel 7 is pressed down for shaping, the pad 54 supports the end of the panel 7 to prevent the end of the panel 7 from warping up, causing the panel 7 to shift and affecting the leveling effect.

[0030] A material placement trough 42 is provided on the top of the base 4, and the material placement trough 42 is located on one side of the lifting plate 1. The material placement trough 42 is used to place and transfer the panels removed from the positioning member 5, and immediately insert the next panel to be shaped on the production line into the positioning groove 53 and start the leveling operation, and then unload the last shaped panel, thereby improving the efficiency of loading and unloading.

[0031] The base 4 is provided with a linear guide rail 41, and the lifting plate 1 is connected to the linear guide rail 41. The linear guide rail 41 guides the lifting and lowering of the lifting plate 1 to prevent the shaping member 2 from shifting and affecting the pressing effect.

[0032] The preferred embodiments of the present invention have been specifically described above, but the present invention is not limited to the described embodiments. Those skilled in the art may make various equivalent modifications or substitutions without violating the spirit of the present invention, and these equivalent modifications or substitutions are all within the scope defined by the claims of this application.

Claims

1. A panel shaping device, characterized in that: It includes a lifting plate, a shaping part, a top plate, a base, a positioning part, and a pressing cylinder; The pressing cylinder is connected to the lifting plate through the top plate, and the lifting plate is located between the top plate and the base; The shaping member comprises a shaping plate and a connecting plate, wherein the shaping plate is connected to the bottom of the lifting plate through the connecting plate; the shaping plate is a curved surface, and the curved surface of the shaping plate is wrapped with a protective cloth; There are two positioning members, each of which is located between the lifting plate and the base. The positioning member is provided with a positioning groove, and the positioning grooves of the two positioning members are arranged opposite to each other.

2. The panel shaping device according to claim 1, characterized in that: The connecting plate is detachably fixed to the bottom of the lifting plate by a first fastener.

3. The panel shaping device according to claim 1, characterized in that: The protective cloth is detachably wrapped around the surface of the shaping plate via a second fastener.

4. The panel shaping device according to claim 1, characterized in that: The positioning member comprises a positioning block and a plurality of fixing blocks, the positioning groove is located on the positioning block, the positioning block is connected to the base via the fixing block, and the fixing blocks are connected to each other via a third fastener.

5. The panel shaping device according to claim 4, characterized in that: The positioning groove is provided with a cushion block.

6. The panel shaping device according to claim 1, characterized in that: A material placing groove is arranged on the top of the base, and the material placing groove is located on one side of the lifting plate.

7. The panel shaping device according to claim 1, characterized in that: The base is provided with a linear guide rail, and the lifting plate is connected to the linear guide rail.