Automatic flanging device for bearing shell
By designing the automatic flange device of the bearing housing, the continuous flange of the bearing is achieved by using precise mechanical design and motor drive, the problem of discontinuity of bearing flange in the prior art is solved, the flange efficiency is improved, and cooling protection is provided.
Patent Information
- Application Number
- CN202421442334.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-06-24
AI Technical Summary
The existing bearing flange tool needs to be disassembled and reinstalled after flanging a bearing, resulting in the bearing being unable to flange continuously, affecting the efficiency of flange work.
An automatic flange device for bearing housing is designed, including a base and flange mechanism. The flange mechanism consists of a guide plate, a circular disc, a rotating disc, a fixing frame, a motor and a telescopic member. The continuous flange of the bearing is achieved through precise mechanical design and motor drive.
The continuous flanging of the bearing is realized, the efficiency of flanging work is improved, and the bearing and flanging parts during the flanging process are cooled through the cooling unit to protect the flanging parts.
Smart Images

Figure CN222790446U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bearing shell flanging, in particular to an automatic flanging device for a bearing shell. Background Art
[0002] Bearings are an important component in contemporary mechanical equipment and are widely used in various aircraft. Its main function is to support the mechanical rotating body, reduce the friction coefficient during its movement, and ensure its rotation accuracy. Therefore, it needs to be connected to the mechanical rotating body by interference fit. However, this fit cannot ensure the axial fixation of the bearing and the mechanical rotating body. It is easy to fall off after working for a long time, especially in aircraft, which seriously affects the safety of the aircraft. Therefore, it is necessary to flanging the bearing with a flanging tool to ensure the axial fixation of the bearing.
[0003] The bearing flanging tools in the prior art usually do not have a positioning sleeve capable of adjusting the position of the bearing, so the bearing is easily damaged during the flanging operation.
[0004] For example, a bearing flanging tool disclosed in Chinese patent CN207447878U is characterized in that the guide sleeve is sleeved in the second step hole and the first step hole through the annular protrusion; a mounting hole is arranged in the middle of the guide sleeve, a positioning shaft is installed in the mounting hole, and the positioning shaft is provided with a fixing seat for installing a blade, and a circular blade is installed on both sides of the fixing seat, and the circular blade is connected to the fixing seat by bolts; the positioning shaft and the fixing seat are integrally formed, so that the position of the bearing is adjusted by the positioning ring to ensure that the bearing is not damaged during the flanging work, and at the same time, the surface finish of the bearing is good after flanging.
[0005] However, after flanging a bearing, the flanging tool needs to be disassembled and a new bearing needs to be installed for flanging, which results in that the bearing cannot be flanging continuously, affecting the efficiency of the bearing flanging work.
[0006] Therefore, we urgently need to provide an automatic flanging device for bearing housings that can perform continuous processing. Utility Model Content
[0007] The purpose of the utility model is to provide an automatic flanging device for a bearing housing, so as to solve the problem that the flanging tool proposed in the above-mentioned background technology needs to be disassembled after flanging a bearing and then a new bearing needs to be installed for flanging, thereby resulting in the inability to continuously flanging the bearing, affecting the efficiency of the bearing flanging work.
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solution: an automatic flanging device for a bearing housing, comprising a base, wherein the inner and outer ends of the base are connected with a flanging mechanism, wherein the flanging mechanism comprises a flanging unit and a cooling unit, wherein the flanging unit is arranged at the inner and outer ends of the base, and the cooling unit is arranged at the outer end of the base.
[0009] The flanging unit includes a material guide plate, a disc, a rotating disc, a fixed frame, a first motor, a transmission member, a fixed seat, a first telescopic member, a second motor, a push rod, a support plate, a second telescopic member, a connecting member, a third motor and a flanging member. The material guide plate is fixedly connected to the middle position of the upper side of the base, the disc is fixedly connected to the right side of the material guide plate, the rotating disc is connected to the right end of the material guide plate, the fixed frame is fixedly connected to the middle position of the top inner side of the base, the first motor is fixedly connected to the inner side of the fixed frame, the transmission member is connected to the left end of the rotating disc and the right end of the first motor, and the The fixing seat is fixedly connected to the middle position of the upper left end of the base, the first telescopic member is fixedly connected to the middle position of the left side of the fixing seat, the second motor is fixedly connected to the right end of the output shaft of the first telescopic member, the push rod is fixedly connected to the right end of the output shaft of the second motor, the support plate is fixedly connected to the upper right end of the base, the second telescopic member is fixedly connected to the upper right end of the support plate, the connecting member is fixedly connected to the right end of the output shaft of the second telescopic member, the third motor is fixedly connected to the front left end of the connecting member, and the flanging member is fixedly connected to the rear end of the output shaft of the third motor.
[0010] A further improvement is that the outer edge of the rotating disk is slidably connected to the inner side of the circular disk, so that the rotating disk can only rotate along the inner side of the circular disk, which plays a role in limiting the movement of the rotating disk.
[0011] A further improvement is that a circular hole is provided in the middle of the guide plate, a discharge hole is provided in the middle of the rotating disk, a feed slot is provided at the left end of the guide plate above the circular hole, a circular slot is provided in the middle of the fixed seat, the outer side of the second motor is slidably connected to the inner side of the circular slot, and the outer side of the push rod is slidably connected to the inner sides of the circular hole and the discharge hole. Thus, after the bearing to be flanging is placed in the feed slot, the bearing will be vertically accumulated in the feed slot, and the lowest bearing is located in the circular hole, so that after the first telescopic member is started, its output shaft extends and moves into the circular hole, and the lowest bearing can be pushed to the discharge hole, so that the right end of the bearing moves out of the discharge hole, waiting for the bearing to be flanging.
[0012] A further improvement is that the outer left end of the flanged piece is slidably connected to the right end of the bearing in the disc, so that after one end of the bearing is pushed out of the discharge hole by the ejector rod, the second telescopic piece and the third motor are started, so that the flanged piece moves leftward and rotates at the same time, until the flanged piece contacts the right end of the bearing, and the bearing can be flanged.
[0013] A further improvement is that the cooling unit includes a water tank, a connecting pipe and a nozzle, the water tank is fixedly connected to the middle position of the front side of the base, the connecting pipe is fixedly connected to the inner front end of the water tank, and the nozzle is fixedly connected to the end of the connecting pipe away from the water tank.
[0014] A further improvement is that a water pump is fixedly connected inside the water tank, one end of the connecting pipe in the water tank is fixedly connected to the water pump, and the nozzle is located above the right end of the guide plate. Thus, after the water pump in the water tank is started, the cooling water in the water tank can be pumped into the connecting pipe, and then sprayed out from the nozzle to the right end of the outer side of the guide plate at the lower end, so as to cool the bearings and flanging parts in the flanging work and protect the flanging parts.
[0015] A further improvement is that an inclined slot is provided at the upper end of the base at the rear end of the lower right side of the guide plate, and a lower hopper is fixedly connected to the inner side of the inclined slot, and a receiving box is fixedly connected to the rear side of the base below the lower hopper. Thus, the bearing with flanged edges will fall to the top of the lower hopper after being ejected, and slide along the inclined lower hopper to the receiving box at the lower end.
[0016] In summary, the present application discloses an automatic flanging device for a bearing housing.
[0017] According to the technical scheme, after the flanging work of the bearing is completed, the first telescopic member is started to drive the second motor and the push rod to move left together, until the right end of the push rod moves left to the leftmost end of the inner side of the circular hole, the bearing in the feed trough will fall, and the bearing at the bottom will fall into the circular hole, and then the first telescopic member is started again to push the second motor and the push rod to the right, and the push rod moves right along the inner side of the circular hole to push the unflanged bearing to the right, until the unflanged bearing is pushed into the discharge hole, the flanging completed bearing can be pushed out of the discharge hole, and then the unflanged bearing is flanging processed, so that the processed bearing can be automatically unloaded, so that the bearings can be processed continuously, thereby improving the flanging efficiency of the bearings.
[0018] Furthermore, by starting the water pump in the water tank, the cooling water in the water tank can be pumped into the connecting pipe, and then sprayed out from the nozzle to the right end of the outer side of the lower guide plate, so as to cool the bearings and flanging parts in the flanging work and protect the flanging parts. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a front view of the main structure of the utility model;
[0020] Figure 2 It is a rear view of the main structure of the utility model;
[0021] Figure 3 This is a structural schematic diagram of the fixing seat of the utility model;
[0022] Figure 4 This is a schematic diagram of the internal structure of the base of the utility model;
[0023] Figure 5 This is a schematic diagram of the internal structure of the guide plate of the utility model;
[0024] Figure 6 This is a structural schematic diagram of the support plate of the utility model;
[0025] Figure 7 This is a schematic diagram of the cooling unit structure of the utility model.
[0026] In the figure: 1. base; 201. material guide plate; 202. disc; 203. rotating disc; 204. fixed frame; 205. first motor; 206. transmission member; 207. fixed seat; 208. first telescopic member; 209. second motor; 210. push rod; 211. support plate; 212. second telescopic member; 213. connecting member; 214. third motor; 215. flanging member; 301. water tank; 302. connecting pipe; 303. nozzle; 4. lower hopper; 5. material receiving box. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figure 1-Figure 7 , the utility model provides a technical solution:
[0029] Embodiment 1:
[0030] The bearing housing automatic flanging device comprises a base 1, wherein the inner and outer ends of the base 1 are connected with a flanging mechanism, wherein the flanging mechanism comprises a flanging unit and a cooling unit, wherein the flanging unit is arranged at the inner and outer ends of the base 1, and the cooling unit is arranged at the outer end of the base 1.
[0031] The flanging unit includes a guide plate 201, a disc 202, a rotating disc 203, a fixing frame 204, a first motor 205, a transmission member 206, a fixing seat 207, a first telescopic member 208, a second motor 209, a top rod 210, a support plate 211, a second telescopic member 212, a connecting member 213, a third motor 214 and a flanging member 215. The guide plate 201 is fixedly connected to the middle position of the upper side of the base 1, the disc 202 is fixedly connected to the right side of the guide plate 201, the rotating disc 203 is connected to the right end of the guide plate 201, and the outer edge of the rotating disc 203 is slidably connected to the inner side of the disc 202. Therefore, the rotating disc 203 can only rotate along the inner side of the disc 202, which plays a role in limiting the movement of the rotating disc 203.
[0032] The fixed frame 204 is fixedly connected to the middle position of the top inner side of the base 1, the first motor 205 is fixedly connected to the inner side of the fixed frame 204, the transmission member 206 is connected to the left end of the rotating disk 203 and the right end of the first motor 205, the fixed seat 207 is fixedly connected to the middle position of the upper left end of the base 1, the first telescopic member 208 is fixedly connected to the middle position of the left side of the fixed seat 207, the second motor 209 is fixedly connected to the right end of the output shaft of the first telescopic member 208, the top rod 210 is fixedly connected to the right end of the output shaft of the second motor 209, the transmission member 206 includes a driving pulley, a driven pulley and a belt, the driving pulley is fixedly connected to the right end of the output shaft of the first motor 205, the driven pulley is fixedly connected to the middle position of the left side of the rotating disk 203, and the belt is sleeved on the outer ends of the driving pulley and the driven pulley.
[0033] A circular hole is provided in the middle of the guide plate 201, a discharge hole is provided in the middle of the rotating disk 203, a feed slot is provided at the left end of the guide plate 201 above the circular hole, a circular slot is provided in the middle of the fixed seat 207, the outer side of the second motor 209 is slidably connected to the inner side of the circular slot, and the outer side of the push rod 210 is slidably connected to the inner side of the circular hole and the discharge hole. Thus, after the bearing to be flanging is placed in the feed slot, the bearing will be vertically accumulated in the feed slot, and the lowest bearing is located in the circular hole, so that after the first telescopic member 208 is started, its output shaft extends and moves into the circular hole, and the lowest bearing can be pushed to the discharge hole, so that the right end of the bearing moves out of the discharge hole, waiting for the bearing to be flanging.
[0034] The support plate 211 is fixedly connected to the upper right end of the base 1, the second telescopic member 212 is fixedly connected to the upper right end of the support plate 211, the first telescopic member 208 and the second telescopic member 212 are hydraulic cylinders, the connecting member 213 is fixedly connected to the right end of the output shaft of the second telescopic member 212, the third motor 214 is fixedly connected to the front left end of the connecting member 213, and the flange member 215 is fixedly connected to the rear end of the output shaft of the third motor 214. The outer left end of the flange member 215 is slidably connected to the right end of the bearing in the disc 202. After one end of the bearing is pushed out of the discharge hole by the ejector rod 210, the second telescopic member 212 and the third motor 214 are started, so that the flange member 215 moves leftward and rotates at the same time, until the flange member 215 contacts the right end of the bearing, and then the bearing can be flanged.
[0035] Embodiment 2:
[0036] On the basis of the first embodiment: the cooling unit comprises a water tank 301, a connecting pipe 302 and a nozzle 303, the water tank 301 is fixedly connected to the middle position of the front side of the base 1, the connecting pipe 302 is fixedly connected to the inner front end of the water tank 301, and the nozzle 303 is fixedly connected to one end of the connecting pipe 302 away from the water tank 301. A water pump is fixedly connected to the inside of the water tank 301, one end of the connecting pipe 302 located in the water tank 301 is fixedly connected to the water pump, and the nozzle 303 is located above the right end of the guide plate 201. Thus, after starting the water pump in the water tank 301, the cooling water in the water tank 301 can be pumped into the connecting pipe 302, and then sprayed from the nozzle 303 to the right end of the outer side of the guide plate 201 at the lower end, so as to cool the bearing and the flanging part 215 in the flanging work, and protect the flanging part 215.
[0037] Embodiment three:
[0038] On the basis of the first embodiment: the upper end of the base 1 is provided with an inclined slot at the rear end of the lower right side of the guide plate 201, and the inner side of the inclined slot is fixedly connected to the lower hopper 4, and the rear side of the base 1 is fixedly connected to the lower hopper 4. The material receiving box 5 is fixedly connected to the lower hopper 4. Therefore, the bearing with the flanged edge is ejected and falls to the upper side of the lower hopper 4, and slides along the inclined lower hopper 4 to the material receiving box 5 at the lower end.
[0039] Working principle: When flanging the bearing, first put the bearing to be flanging into the feed trough in turn, then start the first telescopic member 208, its output shaft extends and moves into the circular hole, push the bottom end of the bearing to the right to the discharge hole, so that the right end of the bearing moves out of the discharge hole, close the first telescopic member 208, then start the second telescopic member 212 and the third motor 214, drive the flanging member 215 to move leftward and rotate at the same time, until the flanging member 215 contacts the right end of the bearing, and flanging the bearing, after the bearing flanging is completed, restart the second telescopic member 212 to make the flanging member 215 move rightward away The guide plate 201 is then moved away from the first telescopic member 208, and the second motor 209 and the push rod 210 are driven to move to the left together, until the right end of the push rod 210 moves to the left to the leftmost end of the inner side of the circular hole, and the bearing in the feed trough falls, with the bearing at the bottom falling into the circular hole. The first telescopic member 208 is then started to push the second motor 209 and the push rod 210 to the right, and the push rod 210 moves to the right along the inner side of the circular hole to push the unflanged bearing to the right, until the unflanged bearing is pushed into the discharge hole, and the flanged bearing is pushed out of the discharge hole, and then the second telescopic member 212 is started again to flange the bearing.
[0040] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. A bearing housing automatic flanging device, comprising a base (1), characterized in that: The inner and outer ends of the base (1) are connected to a flanging mechanism, the flanging mechanism comprising a flanging unit and a cooling unit, the flanging unit being arranged at the inner and outer ends of the base (1), and the cooling unit being arranged at the outer end of the base (1); The flanging unit comprises a material guide plate (201), a disc (202), a rotating disc (203), a fixed frame (204), a first motor (205), a transmission member (206), a fixed seat (207), a first telescopic member (208), a second motor (209), a push rod (210), a support plate (211), a second telescopic member (212), a connecting member (213), a third motor (214) and a flanging member (215); the material guide plate (201) is fixedly connected to the middle position of the upper side of the base (1); the disc (202) is fixedly connected to the right side of the material guide plate (201); the rotating disc (203) is connected to the right end of the material guide plate (201); the fixed frame (204) is fixedly connected to the middle position of the top inner side of the base (1); the first motor (205) is fixedly connected to the inner side of the fixed frame (204); the transmission member (206) is connected to the rotating disc (203) and the third motor (214). The left end of the moving disk (203) and the right end of the first motor (205), the fixed seat (207) is fixedly connected to the middle position of the upper left end of the base (1), the first telescopic member (208) is fixedly connected to the middle position of the left side of the fixed seat (207), the second motor (209) is fixedly connected to the right end of the output shaft of the first telescopic member (208), the push rod (210) is fixedly connected to the right end of the output shaft of the second motor (209), the support plate (211) is fixedly connected to the upper right end of the base (1), the second telescopic member (212) is fixedly connected to the upper right end of the support plate (211), the connecting member (213) is fixedly connected to the right end of the output shaft of the second telescopic member (212), the third motor (214) is fixedly connected to the front left end of the connecting member (213), and the flange member (215) is fixedly connected to the rear end of the output shaft of the third motor (214).
2. The bearing housing automatic flanging device according to claim 1, characterized in that: The outer edge of the rotating disk (203) is slidably connected to the inner side of the circular disk (202).
3. The automatic flanging device for a bearing housing according to claim 1, characterized in that: A circular hole is provided in the middle of the guide plate (201), a discharge hole is provided in the middle of the rotating disk (203), a feed slot is provided at the left end of the guide plate (201) above the circular hole, a circular groove is provided in the middle of the fixed seat (207), the outer side of the second motor (209) is slidably connected to the inner side of the circular groove, and the outer side of the push rod (210) is slidably connected to the inner sides of the circular hole and the discharge hole.
4. The automatic flanging device for a bearing housing according to claim 1, characterized in that: The outer left end of the flange piece (215) is slidably connected to the right end of the bearing in the disc (202).
5. The automatic flanging device for a bearing housing according to claim 1, characterized in that: The cooling unit comprises a water tank (301), a connecting pipe (302) and a nozzle (303); the water tank (301) is fixedly connected to the middle position of the front side of the base (1); the connecting pipe (302) is fixedly connected to the inner front end of the water tank (301); and the nozzle (303) is fixedly connected to an end of the connecting pipe (302) away from the water tank (301).
6. The automatic flanging device for a bearing housing according to claim 5, characterized in that: A water pump is fixedly connected inside the water tank (301), one end of the connecting pipe (302) located in the water tank (301) is fixedly connected to the water pump, and the nozzle (303) is located above the right end of the material guide plate (201).
7. The automatic flanging device for a bearing housing according to claim 1, characterized in that: The upper end of the base (1) is provided with an inclined groove at the rear end of the lower right side of the guide plate (201), and the inner side of the inclined groove is fixedly connected to a lower hopper (4), and the rear side of the base (1) is fixedly connected to a material receiving box (5) below the lower hopper (4).
Citation Information
Patent Citations
Bearing turn -ups instrument
CN207447878U